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HowSolarHeatingSystemWorks???Asolarwaterheatingsystemcomprisessolarcollectors,astoragetank
and
interconnectingpipework.Thesolarcollectorsareusuallymountedonroofofabuildingtocapturesolarradiation.Smalltubesrunthroughthesolarcollectorsandcarryliquid–eitherwaterorheattransferliquidwithlowboilingpoint.Theheatpipeabsorbsheatfromthesolarcollectorsandtransfersheattoincomingwater.HowSolarHeatingSystemWorks1Benefits
ofsolarwaterheating
Hotwaterthroughouttheyear:thesystemworksallyearround,thoughyou'llneedtoheatthewaterfurtherwithaboilerorimmersionheaterduringthewintermonths.Cutyourbills:sunlightisfree,soonceyou'vepaidfortheinitialinstallationyourhotwatercostswillbereduced.
Cutyourcarbonfootprint:solarhotwaterisagreen,renewableheatingsystemandcanreduceyourcarbondioxideemissionsBenefitsofsolarwaterheatin2Ingeneral,solarwaterheatingsystemsfallsinto2types:Activeand
Passive.Common
TypesofSolarWaterHeatingSystemsAnactivesystemusesanelectricpumptocirculatewaterorheattransferfluidfromstoragetanksthroughthecollector.Whereasapassivesystemreliesongravity
andthetendencyforwatertonaturallycirculateasitisheated,allowingwaterorheattransferfluidtomovethroughthesystemwithouttheuseofacirculatingpump.Ingeneral,solarwaterheatin3Activesolarwaterheatingsystems:Activesolarwaterheatingsystemsarecharacterizedaseitherdirect(alsocalled“openloop”)orindirect(alsocalledclosedloop)dependingonwhethertheincomingwaterisheateddirectlyinthecollectorsorindirectlyheatedviaaheatexchanger.Activesolarwaterheatingsys4AutomaticsolarcontrollerTemperaturesensoroncollectorTemperaturesensoronstoragetankSolarcirculationpumpColdwaterinflowHotwaterrun-offTemperaturesensorforadditionalheatingElementsofasolarheatingsystemforhotwater:DirectsolarheatingsystemPumpscirculatehouseholdwaterthroughthecollectorsandintothehome.Theyworkwellinclimateswhereitrarelyfreezes.AutomaticsolarcontrollerEl5ActiveindirectwaterheaterAlsoknownasanactiveclosed-loopsystem,asolarheaterthatcirculatesafluidotherthanwater(suchasdilutedantifreeze)throughacollector.Thecollectedheatistransferredtothehouseholdwatersupplyusingaheatexchanger.Indirectsolarwaterheatersarepopularinclimatespronetofreezingtemperatures.
ActiveindirectwaterheaterAl6Passivesolarwaterheatingsystems:Integralcollector-storagepassivesystem
ThermosyphonsystemPassivesolarwaterheatingsy7
AthermosyphonsystemAthermosyphonsystem,alsoknownasapassivesystem,doesnotrequireapumptocirculatethewaterbutinsteadreliesondensitydifferentialswherethewarmerwaterrisestothehighestpoint.Forthissystemtofunctionthetankmustbemountedabovethecollector,relativetothehorizontal.
AthermosyphonsystemAthermo8ComparisonbetweenActiveandPassiveheatingsystemsAdvantageofActiveoverPassive(Thermosyphon)AdvantageofPassive(Thermosyphon)overActiveGreatercontroloversystemSimpleSystemsetupSuperiorefficiencyMoreCostEffectiveFlexibilityinpositioningofstoragetankOperateswithoutpowerEasiertoovercomefreezingCanbeusedwithbothlowpressure
andhighpressuresystemsComparisonbetweenActiveand9TheMainFactorsthatgovernthechoiceoftypesofsystemtobeinstalledincludetheclimaticcondition,hotwaterdemand,sizeofthesystemandspaceavailabilityforplacingextracomponents,etc.Forexample,lowmaintenancedirectsystemcanbeusedinsmallerfacilitieswithlowhotwaterdemandwhereasactiveindirectsystemisusuallyinstalledinlargerfacilitieswithhigherhotwaterdemand.TheMainFactorsthatgove10
MaintenanceandExpectedLifeThemaintenancerequirementsforsolarwaterheatingsystemvarydependingonthesystemconfiguration.Ingeneral,solarthermalcollectorshavenomovingpartsandthemaintenancerequirementsareverylow.Awell-made,properlymaintainedsystemshouldlast15to20yearsormore.MaintenanceandExpectedLife11IssuestobeconsideredwheninstallingsolarwaterheatingsystemSolarCollectorsOrientationSolarcollectorsneededtobelocatedwhereplentyofsunshinestrikesitssurface.Solarcollectorscanbemountedfromhorizontaltoaninclinedangle.Tomaximizetheamountofannualsolarenergythatsolarcollectorscanreceive,theyshouldbeideallytiltedatlatitude(around37ºinJinan)ofthelocationonasouth-facingroof.Itisalsonecessarytoavoidobstructionssuchasbuildingsortrees,etcthatcouldpreventsolarcollectorsfromsolarcollectorsgettingadequateexposuretosolarradiation.Issuestobeconsideredwheni12TypesofSolarCollectors:SolarCollectorsFlat-platesolarcollectorsEvacuatedtubesolarcollectorsTypesofSolarCollectors:Sola13
Flat-plateSolarCollectorsFlat-platecollectorsarethemostcommonsolarcollectorsforuseinsolarwater-heatingsystemsinhomesandinsolarspaceheating.Aflat-platecollectorconsistsbasicallyofaninsulatedmetalboxwithaglassorplasticcover(theglazing)andadark-coloredabsorbingplate.Solarradiationisabsorbedbytheabsorbingplateandtransferredtoafluidthatcirculatesthroughthecollectorintubes.
Sketchofflat-platecollectorFlat-plateSolarCollectorsFl14
DirectflowevacuatedtubecollectorsTheseconsistofagroupofglasstubesinsideeachofwhichisaflatorcurvedaluminumfinattachedtoametal(usuallycopper)orglassabsorberpipe.Thefiniscoveredwithaselectivecoatingthatabsorbssolarradiationwellbutinhibitsheatloss.Theheattransferfluidiswaterandcirculatesthroughthepipes,oneforinletfluidandtheotherforoutletfluid
Directflowevacuatedtubeco15HeatpipeevacuatedtubeCollectors.TheVacuumSolarTube
absorbsthesolarenergyandtransferintotheheatenergy,thenpassittotheheatpipe,whichtransfertheheattotheworkingmedia.Thereisnowaterinthevacuumtube,sothetubewillnotbreakinwater,itissteadyandcredibleandcanbecombinedwiththearchitectureperfectly.Itcanbecombinedwithexistingpipelineandevenoperateintheeventofoccasionaltubebreakages.HeatpipeevacuatedtubeColle16FlatplatecollectorsVS
EvacuatedtubecollectorsCheaperMoreefficientLongerservicelifeNofreezeEasyinstallationBetterperformanceincloudydaysClimatelimitationMorereliableFlatplatecollectorsareGood,EvacuatedtubecollectorsareBetter!!!FlatplatecollectorsVSEvacu17VacuumSolarTube:WhatIsSolarCollectorTubeThevacuumsolarcollectortubeisasimpleandeffectiveenergyconverter,whichabsorbsthesolarenergyandconvertsitintoheatforuseviatheselectiveabsorbingcoating.?VacuumSolarTube:WhatIsSola18
Eachevacuatedtubeconsistsoftwo
glasstubesmadefromextremelystrongborosilicateglass.Theoutertubeistransparentallowinglightraystopassthroughwithminimalreflection.Theinnertubeiscoatedwithaspecialselectivecoatingwhichfeaturesexcellentsolarradiationabsorptionandminimalreflectionproperties.Thetopofthetwotubesarefusedtogetherandtheaircontainedinthespacebetweenthetwolayersofglassispumpedoutwhileexposingthetubetohightemperatures.This"evacuation"ofthegassesformsavacuum,whichisanimportantfactorintheperformanceoftheevacuatedtubes.
Eachevacuatedtubeconsi19
Inordertomaintainthevacuumbetweenthetwoglasslayers,abariumgetterisused.Duringmanufactureoftheevacuatedtubethisgetterisexposedtohightemperaturewhichcausesthebottomoftheevacuatedtubetobecoatedwithapurelayerofbarium.ThisbariumlayeractivelyabsorbsanyCO,CO2,N2,O2,H2Ofromthetube,thushelpingtomaintainingthevacuum.Thesilvercoloredbariumlayerwillturnwhiteifthevacuumiseverlost.
Inordertomaintainthe20BasicSpecificationsofEvacuatedtube
Length(nominal)1500/1800mmOutertubediameter58mmInnertubediameter47mmTubethickness1.6mmMaterialBorosilicateGlass3.3AbsorbingcoatingGradedAl-N/AlAbsorption>92%(AM1.5)Emission<8%(80℃)VacuumP<3.0x10-3PaStagnationtemperature>230℃Heatloss<0.8W/(m2℃)Maximumstrength0.6MPaBasicSpecificationsofEvacua21All-glassevacuatedsolarcollectortubesProduction:
pull-seal(拉封)innertube&outertube
rinsing(清洗):deionizedwater
drying(烘干):140℃,30minutes
coating(镀膜):onetarget&threetargetsealing(封口):fuse
annealing(退火):eliminatestress
evacuating(排气):1hour,P<3.0x10-3Pa
firing(烤消):getter,extraair
packing(包装):cartonwithfoam
inspection(质检)All-glassevacuatedsolarcoll22Coating(镀膜):Coatingmethod:
磁控溅射镀膜
One-targetcoating(单靶镀膜)blue,red,black
Three-targetcoating(三靶镀膜)blue,black,redCoatingtypes:
Double-target(双靶镀膜)Ti-tube,purple
Coatinglayers:absorptionlayer(SS-ALN)reflectionlayer(copper)anti-reflectionlayer(ALN)Coating(镀膜):Coatingmethod:磁23IndictorsofevacuatedcollectortubesperformanceAbsorptionrateEmissionrateCoefficientofaverageheatlossVacuumqualityWatertemperatureStagnationtemperatureIndictorsofevacuatedcollect24CommonqualityDefects:Scratches:appearance
Shatteredcoatingfilm:thermalperformanceUnevencoatingcolor:appearanceBlackmirrorsurface:thermalperformanceCommonqualityDefects:Scratc25Heatpipes:
Aheatpipeisatwo-phaseheattransferdevicewithanextremelyhigheffectivethermalconductivity.Theheatpipeisevacuatedandbackfilledwithasmallquantityofaworkingfluidsuchaswater,acetone,nitrogen,methanol,ammonia,orsodium.
Heatpipes:Aheatpipeis26Heatpipes:
Aheatpipeusuallycomprisestwocoppercomponents:theshaftandthecondenser.Priortoevacuation,thecondenserisbrazedtotheshaft.Boilingpoint:30oC(86oF)Freezingpoint:0oC(32oF).Heatpipes:Aheatpipeusuall27HeatPipes
Productioncondenserheatpipepiperinsingweldingvacuumextraction
fluidinjectionpipesealingHeatPipesProductioncondense28ThankyouJuly02,2011ThankyouJuly02,201129HowSolarHeatingSystemWorks???Asolarwaterheatingsystemcomprisessolarcollectors,astoragetank
and
interconnectingpipework.Thesolarcollectorsareusuallymountedonroofofabuildingtocapturesolarradiation.Smalltubesrunthroughthesolarcollectorsandcarryliquid–eitherwaterorheattransferliquidwithlowboilingpoint.Theheatpipeabsorbsheatfromthesolarcollectorsandtransfersheattoincomingwater.HowSolarHeatingSystemWorks30Benefits
ofsolarwaterheating
Hotwaterthroughouttheyear:thesystemworksallyearround,thoughyou'llneedtoheatthewaterfurtherwithaboilerorimmersionheaterduringthewintermonths.Cutyourbills:sunlightisfree,soonceyou'vepaidfortheinitialinstallationyourhotwatercostswillbereduced.
Cutyourcarbonfootprint:solarhotwaterisagreen,renewableheatingsystemandcanreduceyourcarbondioxideemissionsBenefitsofsolarwaterheatin31Ingeneral,solarwaterheatingsystemsfallsinto2types:Activeand
Passive.Common
TypesofSolarWaterHeatingSystemsAnactivesystemusesanelectricpumptocirculatewaterorheattransferfluidfromstoragetanksthroughthecollector.Whereasapassivesystemreliesongravity
andthetendencyforwatertonaturallycirculateasitisheated,allowingwaterorheattransferfluidtomovethroughthesystemwithouttheuseofacirculatingpump.Ingeneral,solarwaterheatin32Activesolarwaterheatingsystems:Activesolarwaterheatingsystemsarecharacterizedaseitherdirect(alsocalled“openloop”)orindirect(alsocalledclosedloop)dependingonwhethertheincomingwaterisheateddirectlyinthecollectorsorindirectlyheatedviaaheatexchanger.Activesolarwaterheatingsys33AutomaticsolarcontrollerTemperaturesensoroncollectorTemperaturesensoronstoragetankSolarcirculationpumpColdwaterinflowHotwaterrun-offTemperaturesensorforadditionalheatingElementsofasolarheatingsystemforhotwater:DirectsolarheatingsystemPumpscirculatehouseholdwaterthroughthecollectorsandintothehome.Theyworkwellinclimateswhereitrarelyfreezes.AutomaticsolarcontrollerEl34ActiveindirectwaterheaterAlsoknownasanactiveclosed-loopsystem,asolarheaterthatcirculatesafluidotherthanwater(suchasdilutedantifreeze)throughacollector.Thecollectedheatistransferredtothehouseholdwatersupplyusingaheatexchanger.Indirectsolarwaterheatersarepopularinclimatespronetofreezingtemperatures.
ActiveindirectwaterheaterAl35Passivesolarwaterheatingsystems:Integralcollector-storagepassivesystem
ThermosyphonsystemPassivesolarwaterheatingsy36
AthermosyphonsystemAthermosyphonsystem,alsoknownasapassivesystem,doesnotrequireapumptocirculatethewaterbutinsteadreliesondensitydifferentialswherethewarmerwaterrisestothehighestpoint.Forthissystemtofunctionthetankmustbemountedabovethecollector,relativetothehorizontal.
AthermosyphonsystemAthermo37ComparisonbetweenActiveandPassiveheatingsystemsAdvantageofActiveoverPassive(Thermosyphon)AdvantageofPassive(Thermosyphon)overActiveGreatercontroloversystemSimpleSystemsetupSuperiorefficiencyMoreCostEffectiveFlexibilityinpositioningofstoragetankOperateswithoutpowerEasiertoovercomefreezingCanbeusedwithbothlowpressure
andhighpressuresystemsComparisonbetweenActiveand38TheMainFactorsthatgovernthechoiceoftypesofsystemtobeinstalledincludetheclimaticcondition,hotwaterdemand,sizeofthesystemandspaceavailabilityforplacingextracomponents,etc.Forexample,lowmaintenancedirectsystemcanbeusedinsmallerfacilitieswithlowhotwaterdemandwhereasactiveindirectsystemisusuallyinstalledinlargerfacilitieswithhigherhotwaterdemand.TheMainFactorsthatgove39
MaintenanceandExpectedLifeThemaintenancerequirementsforsolarwaterheatingsystemvarydependingonthesystemconfiguration.Ingeneral,solarthermalcollectorshavenomovingpartsandthemaintenancerequirementsareverylow.Awell-made,properlymaintainedsystemshouldlast15to20yearsormore.MaintenanceandExpectedLife40IssuestobeconsideredwheninstallingsolarwaterheatingsystemSolarCollectorsOrientationSolarcollectorsneededtobelocatedwhereplentyofsunshinestrikesitssurface.Solarcollectorscanbemountedfromhorizontaltoaninclinedangle.Tomaximizetheamountofannualsolarenergythatsolarcollectorscanreceive,theyshouldbeideallytiltedatlatitude(around37ºinJinan)ofthelocationonasouth-facingroof.Itisalsonecessarytoavoidobstructionssuchasbuildingsortrees,etcthatcouldpreventsolarcollectorsfromsolarcollectorsgettingadequateexposuretosolarradiation.Issuestobeconsideredwheni41TypesofSolarCollectors:SolarCollectorsFlat-platesolarcollectorsEvacuatedtubesolarcollectorsTypesofSolarCollectors:Sola42
Flat-plateSolarCollectorsFlat-platecollectorsarethemostcommonsolarcollectorsforuseinsolarwater-heatingsystemsinhomesandinsolarspaceheating.Aflat-platecollectorconsistsbasicallyofaninsulatedmetalboxwithaglassorplasticcover(theglazing)andadark-coloredabsorbingplate.Solarradiationisabsorbedbytheabsorbingplateandtransferredtoafluidthatcirculatesthroughthecollectorintubes.
Sketchofflat-platecollectorFlat-plateSolarCollectorsFl43
DirectflowevacuatedtubecollectorsTheseconsistofagroupofglasstubesinsideeachofwhichisaflatorcurvedaluminumfinattachedtoametal(usuallycopper)orglassabsorberpipe.Thefiniscoveredwithaselectivecoatingthatabsorbssolarradiationwellbutinhibitsheatloss.Theheattransferfluidiswaterandcirculatesthroughthepipes,oneforinletfluidandtheotherforoutletfluid
Directflowevacuatedtubeco44HeatpipeevacuatedtubeCollectors.TheVacuumSolarTube
absorbsthesolarenergyandtransferintotheheatenergy,thenpassittotheheatpipe,whichtransfertheheattotheworkingmedia.Thereisnowaterinthevacuumtube,sothetubewillnotbreakinwater,itissteadyandcredibleandcanbecombinedwiththearchitectureperfectly.Itcanbecombinedwithexistingpipelineandevenoperateintheeventofoccasionaltubebreakages.HeatpipeevacuatedtubeColle45FlatplatecollectorsVS
EvacuatedtubecollectorsCheaperMoreefficientLongerservicelifeNofreezeEasyinstallationBetterperformanceincloudydaysClimatelimitationMorereliableFlatplatecollectorsareGood,EvacuatedtubecollectorsareBetter!!!FlatplatecollectorsVSEvacu46VacuumSolarTube:WhatIsSolarCollectorTubeThevacuumsolarcollectortubeisasimpleandeffectiveenergyconverter,whichabsorbsthesolarenergyandconvertsitintoheatforuseviatheselectiveabsorbingcoating.?VacuumSolarTube:WhatIsSola47
Eachevacuatedtubeconsistsoftwo
glasstubesmadefromextremelystrongborosilicateglass.Theoutertubeistransparentallowinglightraystopassthroughwithminimalreflection.Theinnertubeiscoatedwithaspecialselectivecoatingwhichfeaturesexcellentsolarradiationabsorptionandminimalreflectionproperties.Thetopofthetwotubesarefusedtogetherandtheaircontainedinthespacebetweenthetwolayersofglassispumpedoutwhileexposingthetubetohightemperatures.This"evacuation"ofthegassesformsavacuum,whichisanimportantfactorintheperformanceoftheevacuatedtubes.
Eachevacuatedtubeconsi48
Inordertomaintainthevacuumbetweenthetwoglasslayers,abariumgetterisused.Duringmanufactureoftheevacuatedtubethisgetterisexposedtohightemperaturewhichcausesthebottomoftheevacuatedtubetobecoatedwithapurelayerofbarium.ThisbariumlayeractivelyabsorbsanyCO,CO2,N2,O2,H2Ofromthetube,thushelpingtomaintainingthevacuum.Thesilvercoloredbariumlayerwillturnwhiteifthevacuumiseverlost.
Inordertomaintainthe49BasicSpecificationsofEvacuatedtube
Length(nominal)1500/1800mmOutertubediameter58mmInnertubediameter47mmTubethickness1.6mmMaterialBorosilicateGlass3.3Absorbingcoatin
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