焊材消耗定额标准

1、会签单位编制单位会签单位编制质保部校对制造部审核供应部批准:焊材消耗定额标准HBPC-CHB-0011,本标准适合于手工电弧焊、僦弧焊、气体保护焊、自动埋弧焊。2.制定本标准的依据和参考资料3,相应的焊缝标准、焊接工艺规程及生产实际情况。.附表中给出各种坡口形式的熔焊金属重量，具体焊接材料由相应的焊接工艺指定。.计算公式.熔焊金属重量公式见附表.焊条消耗定额（Kg尸熔焊金属重量X 1.7.焊丝消耗定额（Kg）=熔焊金属重量X 1.04.埋弧自动焊焊剂定额（Kg尸焊丝消耗定额X 1.7.附表附表1单面不开坡口无底对接焊缝钢板厚度mm间隙mm焊缝宽度mm焊缝高度mm截回积mm熔焊金属Kg6bBcF

2、10+l61 + 150.03920+161+160.04731+181+18.330.06541+181+19.330.073F= 8 X b+2/3B X C附表2单面不开坡口带垫板对接焊缝钢板厚度mm间隙mm焊缝宽度mm焊缝高度mm截回积mm 1熔焊金属Kg6bBcF :12+2-i420+1.5-70.05522+2-i620+214 -0.11032+2-i80+3250.19642+2-180+3280.22052+2-i80+3310.24362+2-i80+3340.267附表3单面不开坡口有底对接焊缝钢板厚度mm间隙mm焊缝宽度mm焊缝高度mm1截回积mm熔焊金属Kg6bBc

3、F20+18+10+226.000.2043I 1+18+10+230.000.2364.2+110+10+241.330.3245P 2+110+10+244.330.34862+110+10+247.330.37282+112+10+258.670.461F= 8 X b+4/3B X C附表4双面称X型坡口对接焊缝钢板厚度钝边间隙坡口角度焊缝宽度焊缝高度熔焊金属6PbaBcF122+1-21+1-1600 5120+2720.571413900.711613107r 0.8418141271.002015154r 1.2122171831.4424182121.662518226r 1.

4、7726192431.912820i /l 12762.17302+1-221342P 2.6832233853.0234244103.223626475P 3.7338275224.1040285724.494229618P 4.8544306735.2845306955.464631734P 5.7650348566.72553810528.2660411091P 8.566550 5361155,9.077038131110.2975401500P 11.788042168713.248545189514.8890472103r 16.519549233018.2910052255320

5、.04F= 8 X b+( 8 -p) 2/2 X tg( a /2)+4/3B X C附表5双边V型坡口无底对接焊缝钢板厚度钝边间隙坡口角度焊缝宽度焊缝高度aWR熔焊金属6PbaBcF31+11+1600 580+3200.1649260.24510340.27 611420.29813650.43102+1-22+1-2151000.61 12181380.8614201751.116222201.37”18242701.6820273252.09 |22303853.022434455- 3.572535490； :3.8326365254.12 F= 8 X b+( 8 -p) 2/2

6、 X tg( a /2)+2/3B X C附表6双边V型坡口有底对接焊缝钢板厚度钝边间隙坡口角度焊缝宽度焊缝高度aWR熔焊金属6PbaBcF31+11 +1；ln-I-.600 5v I 60+3570.4547610.48 58660.52610730.57812900.71102+1-12+1-2 - 卜 飞-. I151220.95 n12171491.1714201831.4316222181.711824260220263052.422293582.8 124314093.225324413.4526344723.7 128365374.2F=S Xb+S2Xtg( a/2)+2/3

7、B X C附表7双边V型坡口钢板垫对接焊缝钢板厚度钝边间隙坡口角度焊缝宽度焊缝高度熔焊金属6PbaBcF42+15+1-1600 5100+3300.23512400.3161450P 0.39816700.5510181000.791220130P 11422170P 1.3316252101.651827256:2厂2029306P 2.422323622.824344023.32535455: 3.5626384903.83282+110+2 j 120 +4 I /1 41 1k| i160+34103.23017 1450 3.53218490P 3.936195764.540216

8、70r 5.34423766650259237.255271053r 8.4602912129.56531137010.870341538r 1275361714P 13.3803819001585402092P 16.590422294189544250519.510046272421.5F=S Xb+S2Xtg( ”/2)+2/3B XC附表8双面不开坡口埋弧自动焊对接焊缝钢板厚度间隙焊缝宽度焊缝高度截面积熔焊金属6bBcF60+1100+2330.2680+1120+2400.31100+1140+2470.37121+1160+2690.54141+1180+2760.60162+12

9、00+21010.79182+1220+21130.89202+1240+21240.97F= 8 X b+4/3B X C附表9双边V型坡口埋弧自动焊对接焊缝钢板厚度间隙焊缝宽度aWR熔焊金属消耗定额(Kg/m)6bEF焊条4 4焊丝。4.焊剂162+191070.840.100.881.2518111311.031.061.520141651.31.351.922r 161981.550.151.6P 2.224182351.841.92.6525192552.002.12.926202762.170.202.25r 3.1528一233322.612.73.830253823.003.1

10、4.3F=S X b+( 8 -10) 2/2 X tg( a /2)+4/3 X (E+4)附表10对称X型坡口埋弧自动焊对接焊缝钢板厚度钝边间隙坡口角度焊缝宽度焊缝高度熔焊金属Pbar bcF246 1i +10600 5.16+121371.07 J25161481.1628r 18189r 1.48 13019218P 1.7132202501.963623323P 2.53 4025402P 3.1546285404.2350316455.05551二 33785r 64F= 8 X b+( 8 -p) 2/2 X tg( a /2)+4/3B X C附表1

11、1无坡口单面角焊缝焊角高度间隙截面积熔焊金属焊条消耗(Kg)K2bF(m俞Kg小3.2小4小5280.060.130+112.50.10.174180.14 0.24524.50.180.336320.250.438500.390.6710720.570.9612980.771.31141281.001.71161621.272.16182001.572.67200+22421.93.23222882.26 n,:一-3.84243382.65 n4.51253642.861 r-，4.87263923.08 n、5.23284503.53 16.01305124.026.83F=K2/2+K

12、 X h注：无坡口双面角焊缝按两条焊缝计算附表12有坡口单面角焊缝钢板厚度间隙钝边坡口角 度熔焊金属6bPaK2KKF42 12 150 531316250.2058340.276942.50.33 :81162.50.491014910.72124 1161401.1014181771.391621223.51.76 1823311.52.45 J206225347.52.7322284103.2224304973.90 J2531531.574.1726325684.46306210 2377716.0536448776.884051139310.944412354174013.66506

13、1208316.355512267278821.896016373322025.286580363028.50987520 391480337.708097536242.09附表13水冷壁（光管+扁钢）纵向焊缝焊材消耗定额标准管子规格焊角高截面积熔焊金属焊丝消耗DX SK2 mmKg/mKg/m32X434.50.03530.03832X4480.06280.06632X4512.50.09810.138X5512.50.10.1注：表内给出的熔焊金属重量为一条焊缝的重量附表14管子对接V型坡口熔焊金属计算表编 号管子规格D/vX S焊缝截熔焊金属Kg/头编 号管子规

14、格DaXS焊缝截熔焊金属Kg/头132X3.5200.014：2889X7490.099232X4230.01629108X4.5270.069335X4.52710.020：30108X8 600.145438X4.5270.022国108X121160.275538X5320.02632133X4230.073638X64210.037：33133X6 1420.131742X5320.029：34133X10860.261842X5.5370.03335133X131330.394942X642 10.037：36159X4.5 270.1031048X5320.034S，159X 74

15、90.1841151X3190.02338159X121160.4211251X532 ；0.036139159X14 11510.541351X10860.087：40159X182340.8141457X3.5200.02741159X202830.9701557X532 10.0412159X25 4251.4041657 X 10860.100168X10860.3351760X3190.02744168X161900.7121860X4.527 :0.037：45194X141510.6701960X5320.043(46194X151700.7752060X6420.05647219X64