IQC来料品质控制 程序

1、惠州德高科技工業有限公司Techco Technology Industry (Huizhou) Co.,Ltd程序文件文件名称: 來料品質控制程序版本：I文件编号：OP-QA-11页数：第13页 共13页此文件屬德高科技工業(惠州)有限公司受控文件,任何人非經許可,嚴禁私自影印及用於非工作用途.編 制：Tunny審 核：李生審 核：周生批 准：S. Wong職 位: 主管管/經理職 位: 經理理職 位:MR職 位 : GGM文件編制/修訂訂記錄修訂日期修訂內容摘要版本實施日期2008.111.15全面修改H2008.122.012010.099.10修改 “不合格格物料管理流流程”I2010

2、.099.13文件審批&分發發App審批Dept部門Signatuure/Daate簽署/日期App審批Dept部門Signatuure/Daate簽署/日期App審批Dept部門Signatuure/Daate簽署/日期VVVVVVVVVVGM_VV VVV VPMC_MR_QA_PJM_OD_PD_ST_HR_PE_SP_ADM_VVPJ_VVSA_AC_PUR_EDP_others_VV備註： 文件分發範圍內“”表示未簽署及分發的部門“”表示要簽署及分發的部門。1.Purpoose目的 This doocumennt proovidess the standdard pproceddur

3、e ffor thhe quaality contrrol off incooming materrial.此程序為來料品品質管理的一一個標准程序序。2.Scopee范圍：This prroceduure iss appllicablle to all incomming ddirectt and some indirrect pproducction materrials in ouur facctory.此程序適用於我我們工廠的所所有直接物料料和部分間接接物料。3.Definnitionn定義：3.1 RMTT Recceivinng Matteriall Tickket收貨單單3.2 I

4、MDDRIncooming Materrial DDiscreepancyy Repoort來料不不合格報告3.3 RTVV Reeturn To Veendor退退回供應商3.4 MRBB Matteriall Reviiew Booard物料料評審會議3.5 UAIIUsse As Its讓步接受受3.6 SERRSaample Evaluuationn Repoort樣品評評估報告3.7 RITT RRe-Insspectiion Tiicket復復檢標簽4.Referrence參參考文件：4.1 IQCC Samppling Plan IQC抽樣樣計劃4.2 Nonn-confform

5、inng Conntrol Proceedure 不合格物料料管控程序4.3 Corrrectiive annd Preeventiive Acction Proceedure 矯正預防措措施程序5.Respoonsibiility職職責：5.1 ST 倉庫Responssible to reeceivee the materrial, checkk the conteents, storaage, ttransffer, iissue materrial aand innformiing IQQC to checkk.負責收貨點數，貯貯存，搬運，發發放並通知IIQC檢驗。5.2 IQCC 5

6、.2.1 AAccordding tto IQCC Samppling Plan, insppect tthe inncominng matteriall to eensuree the materrial mmeets the sspeciffied sstandaard & requiiremennt as definned inn SER and/oor IQCC Insppectioon Insstructtion. 根據IIQC的抽樣樣計劃，檢查查來料，確保保物料滿足SSER和IQQC檢驗指導導書的指定標標准和要求。5.2.2 CCall MMRB meeetingg if nnec

7、esssary, and ffolloww up tthe reelatedd actiions. 必要的的時候召開MMRB會議，並並跟蹤相關行行動。5.3 PMCC物管部： Pllan maateriaal andd folllow upp the statuus of materrial ffor eaach Joob Ordder. 計劃劃物料並跟蹤蹤物料狀況。 5.4 PURR:Purchasse matteriall and folloow up the sstatuss of mmateriial foor eacch Jobb Ordeer.采購物料，並跟跟蹤物料狀況況。5.5

8、SQEEMake IQQC insspectiion innstrucction. Requuestinng suppplierr to iimprovve thee quallity, if neecessaary.IQC檢驗指導導書的制作，必必要的時候，反反饋供應商改改善品質。5.6 SAResponssible to reequestt custtomer to suubmit the ssamplee, speecificcationn, draawing, testt toolls andd so oon. 向客戶申請樣品品，規格書，圖圖紙，治具等等。5.7 Enggineerrin

9、g工程部部： 5.7.1 Prreparee the speciificattion aand teest toools ffor inncominng matteriall;為來料准准備規格書,測試治具。 5.7.2 Prreparee the guidaance oof “Reework/ Sortt” if necesssary.必要的時候候提供“重工/挑選選”指引。6.Proceedure程程序：6.1 Recceivinng Matteriall Tickket收貨單單6.1.1Whhen thhe matteriall arriives aat TC, STT willl chec

10、ck thee conttents, quanntity and eetc, iif ok, ST wwill aaffix the iidentiificattion llabel to thhe pacckage and ffill iin RMTT.當物料來到德高高倉庫後，確確認物料，檢檢查數量等。如如果沒問題，倉倉庫將在包裝裝上附上相關關標簽，並填填寫在收貨單單上。6.1.2 SST (IQQC, SPP, if necesssary) checck thee Modeel, P/N, deescripption/ speccificaation, box numbeer, chhec

11、k tthe coontentts, veendor and bbannerr and so onn. Makke surre thee mateerial matchh the Receiipt nuumber. And take the maateriaal to the aarea ffor innspecttion.ST(必要時由由IQC、船務務部協同) 驗証物料所所屬机种、物物料編號 (P/N)、物物料名稱/規格、箱號號、數量、供供方和標簽等等，确保物料料与上料單有有關資料一致致,并將點收收合格的物料料放置待檢區區.6.1.3 SST neeed to dispaart RooHS

12、annd no-RoHS materrial sspeciaally, managgementt the chemiical bby marrking.尤其要區分開RRoHS, no-RooHS物料，對對化學品物料料要進行化學學品標示管理理6.1.4 SST takke theemateerial discrrepanccy repporttto PMCC/SA /PUR/SSQE,PMMC/SA/PUR ccontacct thee custtomer or veendor to deeal wiith thhe matteriall whenn the materrial nnot maa

13、tch tthe Receiipt nuumber.當物料与上料單單有關資料不不相符時，貨貨倉作成 顧客提供物物料差异報告告 報PMC/SAA/PUR，PMC/SA与顧客聯絡作出處理；當采購物料与送貨單不相符時，由PUR与供方聯絡處理。6.1.5 SST willl nottify IIQC byy RMT.倉庫將用物物料接收單通通知IQC.6.2 Takke sammple aand innspecttion抽樣樣和檢查：6.2.1 IIQC acccordiing reelatedd requuest (accorrding the ccustommer reequestt if ccus

14、tommer reequestt specciallyy) to samplle andd insppect aafter receiiving the RMMT or RIT. The mmateriial shhould storee at tthe arrea waait too insppect aat ST Pb orr No PPb areea. Iff ST nnot maark thhe Pb or Noo Pb IIQC caan nott to ssamplee and inspeect. IIQC saample the maateriaal to the rrelate

15、ed areea to inspeect. IQC接到貨倉倉部的物料接接收單或是重重檢單后，組組織檢驗員按按有關規定進進行抽樣(有有客戶特殊要要求的，按客客戶要求執行行)。這些物物料暫放于貨貨倉有鉛/無無鉛待檢區,由貨倉貼上上相應有鉛/無鉛標示后后IQC才可抽抽取樣品檢驗驗.IQC 抽取樣品到到相關區檢驗驗。6.2.2 IInspecctor iinspecct thee mateerial accorrding the ssamplee, BOMM, draawing, workk insttructiion annd so on. Insspect and mmark tthe RooHS

16、 diispartt fromm no-RRoHS. Checkk the chemiical aat speecial area in sttore.UUse itt for try iif neccessarry.檢驗員將抽取的的樣品按相關關的樣板、BBOM、圖紙紙、作業指導導書、環境要要求等相關資資料進行檢驗驗; 對RooHS,noo-RoHSS物料分開檢檢查, 分別別標示; 化化學品物料在在倉庫化學品品專管區進行行驗證, 必必要時進行試試用驗證.6.2.3 SSamplee sizee and acceppt levvel: AAQL 0.4 C=00. Seees atttachme

17、ent.抽樣水准和判定定水准：AQQL 0.44 C=0. 如附件。6.2.4 SSamplees shoould bbe ranndomlyy seleected from the llot, aand shhould be innspectted acccordiing too SER and/oor IQCC Insppectioon Insstructtion. 樣樣品應該是隨隨機抽取，並並且根據SEER和IQCC檢查指導書書檢查。6.3Insppectonn Resuult Reecord記記錄檢查結果果 6.3.1 The iinspecction resullt musst be

18、 checkked byy IQC leadeer or superrior. If thhe ressult iis NG, it mmust bbe cheecked by suuperioor. 檢驗完成成后,報IQQC組長或主主管人員确認認.不合格物物料要經IQQC主管人員員确認。6.3.2 TThe innspecttion rresultt shouuld bee recoorded in thhe “IQQC Insspectiion Reeport”, and regisster iit in “Incooming Materrial IInspecction Summaary

19、”. 檢檢查結果應該該記錄在“IQC檢驗驗報表”，並記錄到到“來料檢查總總表”中。6.3.3 IIQC maanagemment tthe inncominng matteriall insppectioon ressult wwell. IQC妥善保保存來料檢驗驗相關記錄. 6.4 DDispossitionn執行：6.4.1 IIf thee lot is acccepteed, “IIQC PAASSED” stampp shouuld bee stammped oon eacch boxx /pacckage of thhe matteriall. 如果該批次次被接收，每每個箱子或是是

20、包裝上都應應該蓋上“IQC PPASSEDD”印章。6.4.2 IIf thee lot is reejecteed, “NNG” fllag/ banneer shoould bbe afffixed on eaach boox / ppackagge of the mmateriial. 如果拒收，每每個箱子或是是包裝上都應應該貼上“不良”標簽6.4.3 IIf thee lot is diisposeed thrrough MRB, relattive MMRB laabel sshouldd be uused. 如果通過MMRB討論可可有條件接受受，相關的MMRB標簽應應該貼上。6.4

21、.4 FFor thhe prooblemaatic llot whhich iis rejjectedd by IIQC, IIQC shhould inforrm SQE/PMMC/PURR/SA by IMDR. Theen, PMMC evaaluatiion thhe plaan andd sentt the resullt to SQE/SST/IQCC/PUR/SA. 如如果不良批被被IQC拒收收，IQC應應該以IMDDR通知SQQE/ST/PMC/PPUR/SAA。然後PMMC評估計劃劃後，再通知知到SQE/ST/IQQC/PURR/SA。6.4 5 IIQC paass th

22、he OK materrial rreportt to SST recceivinng teaam, reeceiviing teeam trransfeer thee OK mmateriial too storre.IQC 將合格格物料的檢驗驗單的相關聯聯交貨倉部收收料組，收料料組辦理合格格物料入庫。 6.4.66 Feeddback the iincomiing maateriaal NG inforrmatioon來料不合合格的信息反反饋 Custoomer cconsiggn matteriall, SQEE infoorm SAA, SA contaact wiith cuusto

23、meer andd get the ccustommer appprovee to rreturnn the materrial oor rewwork/ssortinng/UAII (If no fuunctioon deffect aand urrgent inputt,defeect wiill bee fulll elimminateed by easy sort/reworrk). FFor oppen soource, PUR contaact too suppplier to reeturn the mmateriial inn timee. SQEE issuue 8D to

24、cuustomeer or suppllier, and rrequesst theem to take actioon to improove, iif neccessarry.對于客供料，由由SQE通知知SA，SAA反饋客戶，得得到客戶承認認是退貨或是是經客人同意意加工挑選或或特采（沒有有功能不良，生生產急需使用用， 經簡單單加工/挑選選即可完全消消除不良缺陷陷）對于公司司采購的物料料，采購部及及時反饋供方方取得退貨處處理方法。必必要的時候SSQE發放88D要求供方方改善。 6.5Re-inspeectionn of OOverduue Matteriall: 過期物物料的重檢：6.5.1

25、 FFor maateriaals thhat haave beeen sttored for oover 66 montths affter tthe innitiall incooming inspeectionn, re-inspeectionn is rrequirred. 如果來料料儲存超過66個月，必需需重檢。6.5.2 TThis iis to avoidd usinng thoose maateriaals whhich hhave bbeen ooxidizzed, ccorrodded, ccontamminateed or discooloredd duriing thh

26、eir sstoragge perriod. 這是為為了避免使用用這些在儲存存期間有氧化化，腐蝕，污污染或是褪色色的物料。6.5.3 SStore shoulld nottify IIQC off re-iinspeccting the mmateriials bby Re-inspeectionn Tickket (RRIT), IQC cconducct sammplingg checck agaain. 倉庫庫應該以RIIT通知IQQC重檢物料料，IQC按按抽樣要求重重檢。6.5.4 PPMC/PUUR/SA shoulld welll plaan & sscheduule maater

27、iaal so that the mmateriial wiill bee storred foor lesss thaan 12 monnths. PMCC/PUR/SA的物料料排程應使物物料的儲存不不超過12個個月。6.5.5 TThe efffect time of thhe IQCC PASSSED iss 6 moonths . PD shoulld nott acceept maateriaal whiich haas beeen stoored ffor ovver thhe efffect ttime（over 6 monnths）.IQC PASSSED 的的有效期為66個月

28、，生產產不接受超過過IQC檢驗驗有效期（超超過6個月）的的物料。 6.6 Inncominng quaality monittoringg:來料品質質監控： 6.6.11 IQC(SQE) shoulld commpletee “Suppplierr Perfformannce Reecord” everyy montth bassing oon thee incooming qualiity; rrefer to “SSuppliier Evvaluattion PProceddure”. IQC(SQEE)應該根據據來料品質，每每月完成“供應商表現現記錄”，參考“供應商評比比程序”。 6.6.2 IQCC(SQE) shouuld coomplette “Inncominng Matteriall Insppectioon Reccord” everyy day, and prepaare thhe monnthly summaary off incooming materrial i