课件文稿教案bmw green paint shop bba

1、green paint shop bmw brilliance Paint shop tiexiGreen paint shop bmw brillianceMain contents1.Operation of Green Paint Shop3.Introduction of BMW Brilliance Automotive Planning Concept of Green Paint Shop2.Page 2Green Paint Shop BMW Brilliance, 2015-04-10Founded in May 2003.A joint venture of BMW Gro

2、up and Brilliance China Automotive Holdings. Operations include the production, sales and after-sales services of BMW automotive.GREEN PAINT SHOP BMW BRILLIANCEABOUT BMW Brilliance automotive.BMW Group 50%Joint Investment 150 Million Euro Brilliance China50%Page 3Green Paint Shop BMW Brilliance, 201

3、5-04-1005/2003 Signing of JV Contract09/2005 Launch of New 3 Series11/2006 Launch of 5 Series Li2003 Start production of 3 Series & 5 Series11/20092nd plant signing ceremony 08/2010All New 5 Series Launch03/2012BMW X1 Launch06/2012New Engine Plant Project SigningSales growth 2014 v.s. 2004: 30 times

4、 higher BBA produces jumped over 280,000 in 2014People growth to more than 14,000 in 2014 Green paint shop bmw brillianceBBA SIGNIFICANT GROWTH OVER THE LAST years.06/2014JV Contr. ExtensionTo Y202820032004200620052008200720092011201220132014201505/2013 BBA 10th Anniversary201004/2013An all-new Bran

5、d of BBA, ZINORO Launch11/20121st R&D Center Ground Breaking01/2015 BMW 5 Series PHEV Launch01/2015 1 Mio roll-offPage 4Green Paint Shop BMW Brilliance, 2015-04-10GREEN PAINT SHOP BMW BRILLIANCEOur ProductsBMW 3 SeriesBMW 5 SeriesBMW X1 BMWN20 Engine Experience the joy of sportiness. Elegant charact

6、er with birth, inherit the sports essence of BMWThe perfect choice for business. Strong power, fashion aesthetics with numerous technology innovation, business elite legend choice.Master of all roads.Conquer different road conditions, experience the fun of sports. Instantaneous power delivery and a

7、level of efficiency unmatched Page 5Green Paint Shop BMW Brilliance, 2015-04-10GREEN PAINT SHOP BMW BRILLIANCEEfforts on new Energy vehicleThe first ZINORO product 1E, a pure electric car, has started production at the end of 2013 and was launched in early of 2014. BMW 5 series PHEV started producti

8、on at the end of 2014 and has been launched at the beginning of 2015Page 6Green Paint Shop BMW Brilliance, 2015-04-10 Tiexi Plant is the 25th plant of BMW Group in the world. Paint shop footprint 61,346m2 ; 2013-07 started production. Green paint shop bmw brillianceTiexi plant and Tiexi Paint ShopPa

9、ge 7Green Paint Shop BMW Brilliance, 2015-04-10Green paint shop bmw brillianceMain contents1.Operation of Green Paint Shop3.Introduction of BMW Brilliance Automotive Planning Concept of Green Paint Shop2.Green Paint Shop BMW Brilliance, 2015-04-10Page 8Pre-CleaningPhosphateECoatOvenPVC sealingUBS se

10、alingOvenEcoat finishBase CoatIntern OvenClear CoatOvenMeasurement CellFinishCavity WaxFoamingfrom Body Shopto AssemblyRotating Conveyer SystemInregrated Paint ProcessDry Scrubber SystemAutomatic Measurement Cell2Green Design Highlight:Green paint shop bmw brilliancePaint shop green design112ED Pitc

11、h Reduction34Heat Wheel/ KPR/ TAR5611,2553,4,5556Page 93,4,55RoDip Conveyor system in Pre-treatment/EcoatSmaller process tanks.Reduced energy consumption for process pumps. Recirculation unit for demineralized water in pre-treatment line.better cleaning | shorter lines | high coating quality | less

12、CPUGreen paint shop bmw brilliancePt/Ed Rotating Conveyer SystemPage 10Green Paint Shop BMW Brilliance, 2015-04-10E-Coat Pitch ReductionProduction capacity increased from 35u/h to 37.5u/h.Shortage E-coat cycle timeE-coat film thickness no influenceHigh production efficiency | coating quality guarant

13、ee | less CPUGreen paint shop bmw brillianceE-coat pitch reductionPage 11Green Paint Shop BMW Brilliance, 2015-04-10BeforeAfterBase Coat 2InternOvenBase Coat 1Integrated Paint Process (IPP)Clear CoatOvenWhat is IPP?Complete compensation primer function by an innovative waterborn base coat.Canceled P

14、rimer, Primer Oven and Primier Finish.Green paint shop bmw brillianceIntegrated paint processPage 12Green Paint Shop BMW Brilliance, 2015-04-10Eco-Bell 3 in IPP :High speed rotating atomizer.Controlling the spraying paint consumption effective and avoiding unnecessary waste. Bell disk-air system all

15、ows flexible adjustment of the spray jet on the object painted and provides a very accurately focused jet.Solvent saving | Paint saving | Spraying high efficiencyGreen paint shop bmw brillianceIntegrated paint process EcoBell3 Page 13Green Paint Shop BMW Brilliance, 2015-04-10Eco DryScrubber system:

16、Highly efficient recirculation of process air.Elimination of highly energy-intensive pre-heating of process air. Abandonment of system tank for exhaust air scrubbers.no water/chemicals | up to 95% air recycling | less CO2 | less CPU Green paint shop bmw brillianceDry Scrubber SystemPage 14Green Pain

17、t Shop BMW Brilliance, 2015-04-10TAR/ KPR:New process only for environment protectionVOC is burned in the tar, the exhaust air only CO2 and H2O.VOC moving efficiency 98%.Environment protection| less VOC| less CO2Green paint shop bmw brillianceTar/ KPRPage 15Green Paint Shop BMW Brilliance, 2015-04-1

18、0Heat Wheel for ASU:Heat wheels transfer the heat from the warm Exhaust Air to pre-condition the fresh air supply from outside.Increase or reduce the fresh air temperature in winter or summer .Low energy consumption and save energy 30%Environment protection | Energy saving 30%Green paint shop bmw br

19、illianceHeat wheel for ASUPage 16Green Paint Shop BMW Brilliance, 2015-04-10Automatic Measurement CellAutomatic rate 100% with BYK-MAC (color), Wave-scan (appearance) and JSR (multi-layer film thickness). Customize measure rate for different model and different color . Enormous database in AQM syste

20、m sharing information to other plants. Automated quality guaranteeGreen paint shop bmw brillianceAutomatic measurement cellPage 17Green Paint Shop BMW Brilliance, 2015-04-10Green paint shop bmw brillianceMain contents1.Operation of Green Paint Shop3.Introduction of BMW Brilliance Automotive Planning

21、 Concept Green Paint Shop2.Page 18Green Paint Shop BMW Brilliance, 2015-04-10Green paint shop bmw brillianceCurrent production capacity Page 19Green Paint Shop BMW Brilliance, 2015-04-10Direct Runner in Assembly caused by PSDirect Runner in PSSpot Repair Rate in PSTC Sanding Point in PSGreen paint s

22、hop bmw brillianceCurrent QUALITY STATUSEnergyWater ConsumptionVOCWaste WaterGreen paint shop bmw brillianceCurrent SUSTAINABILITY STATUSGreen paint shop bmw brillianceFuture production capacity Page 22Green Paint Shop BMW Brilliance, 2015-04-10Value added PT/EC and EC Oven PVC and PVC Oven IPP, ICF

23、O and TC Oven Wax and FoamingUnvalued added CBS Paint Shop Buffer Sanding Area Rework Area Quality GateValue added definitionEnabler ProjectsVSA and Optimization PointsReduce EC SPReduce TC SPCancelReduce SRIncrease DRReduce FrequencyNo BrushGreen paint shop bmw brillianceFuture Value Stream mapping

24、Page 23Green Paint Shop BMW Brilliance, 2015-04-10Sanding spot around 5 -50% volume below 3Sanding spot around 730% volume below 3Dont DeliveryDont AcceptDont Produce2015201620172018Zero DefectCan Do AttitudeCOC TeamPDAPProcess ObservationStandardSIPOCVSMPFMEAEnablersSanding spot Less than 10Sanding spot around 5 65% volume below 3Sanding spot around 4 75% volume below 3Sanding spot around 2Green paint shop bmw brillianceVSM TC surface No touch projectPage 24Green Paint Shop BMW Brilliance, 2015-04-10We are here!Sanding spot around 810