瓶装线之电子数粒机FAT工厂现场验收测试文件资料

1、偶阚画财聊蝴I C.0 ELECTRONIC COUNTING MACHINE电子数粒机C.1.0 MACHINE IDENTIFICATION机器识别Name of the Machine 称：名Counting & Filling machine数粒，充填机Type型号HM BP-EC24Serial No.序列号Manufactured:制造Customer: 用户Order no.:订购号Application:应用Counting & Filling数粒，充填Software 软件PLCC.2.0 TCHNICAL DESCRIPTION技术说明Counting Ranges 数粒范

2、围Page 1 of 23Output rate广里Machine Dimension机器尺寸Hopper Capacity (It.) 漏斗容量(L)Power Source & Cons. 电 源&条件Air Pr. & Consumption 空气压力&消耗C.3.0 SERVICE POINTS 服务点Service Points are present and have clear and readabletags.服务点全显示并有清楚和可读的标签Service Point服务点Clear & Readable Tag available (Y/N)清楚和可读的标签(有/ 无)Des

3、cribed in Manual (Y/N)说明书中描述(有/无)Power Supply 电源Main Air supply 主气源Control Desk 控制台COMMENTS:评注C.4.0 Emergency Stop Button safety Check急停开关按钮安全检查Objective:目标To confirm the correct operation of the emergency stop button.确认急停开关按钮的正元操作Methodology:方法Page 2 of 23Apply power to the machine and connect all

4、necessary fittings.Start the machine and then push the emergency stop button fitted to the machine on controldesk.将机器接上电源，接上所有必须的装置，启动机器然后按下在控制台上安装在机器上 的急停开关按钮Acceptance Criteria:接受标准When the emergency stop button is operated it must cease operation but display is On. The system can only be restarte

5、d manually byreleasing the emergency stop button by pressing the reset button. 当急停开关按钮启动，机器必须停止运转但是显示开启。系统只有通过手动放开急停 开关按钮按下复原按钮才能重启Results:结果Acceptance Criteria Met接受标准满足：！YES是！ No否门安全防护检查Comments: 评注C.5.0 Door safety Guard Check:Objective:目标To conform the correct operation of the guard switch fitte

6、d to the machine.确认机器上的防护开关的正确操作Methodology:方法Page 3 of 23Apply power to the machine and connect all necessary fittings.Open each door in turn. Close all the doors and reset the machine at the control panel.将机器接上电源，接上所有必须的装置。依次打开每一个门。关闭所有门然后在控制 台重设机器Acceptance Criteria:接受标准When any door is opened, a

7、ll moving parts on the system must cease operation. The system can only be restarted manually at the control panel after pressing startbutton.当任一门打开，系统上所以运动部分都必须停止运行。系统只有通过手动按下控制面 扳上启动按钮才能重启。Results:结果 Acceptance Criteria Met 接受标准满足YES 是！No否Comments: 评注C.6.0 Power failure Test:电源故障测试Objective:目标Page

8、 4 of 23To confirm the machine is able to stable the memory in case of intermittent power failure.确认万一出现间发电源故障，机器能够保持存贮稳定Methodology:方法Start the machine setting required parameters. Observe the display.Shut off power source and after a few seconds restart the machine.Observe the display. Check the s

9、et parameters and performance data.设置需要参数启动机器。观察显示。关闭电源然后过几秒后重启机器。观察显示。核 对设置参数和运行（性能）参数。Acceptance Criteria:接受标准Machine will display the set parameters with performance data.机器显示的设置参数与运行（性能）参数一致Results:结果Acceptance Criteria MetYES是！ No否机器产量检查接受标准满足Comments: 评注C.7.0 M/C Output rate check.Objective:目标

10、Page 5 of 23To conform that rotary Electronic Counting & Filling machine operates satisfactory when tablet/capsule counting & Filling in the bottles.确认当数&充填药片/胶囊到瓶子时旋转电子数粒&充填机运行令人满意。Methodology:方法Adjust the machine accordingly with the format place on the M/C. Bottle is feeding from the Unscrambler

11、& Air Jet Cleaning machine. Push START.根据机器上的形式地点调整机器，瓶子来自理瓶机&空气喷射清洗机，按下开始。放在进料传送器上，按下开始。Acceptance Criteria:接受标准The through speed will bebottle/hour with the count asstated bellows: The machine performs with an error rate less than % 整个速度为 瓶子/小时，计算按照规定如下：机器运行误差率少于 %Containers容器Products产品Count/bottl

12、e计算/瓶No. ofBottles 瓶子数量Remarks备注Container#01容器#01Fill Well gold10Container#02容器#02Multi-Vit30Container#03容器#03Toss45Container#04容器#04Neurobi15Container#05容器#0560Results:结果Acceptance Chteria MetPage 6 of 23接受标准满足YES是！ No否Comments: 评注C.8.0 Air Pressure check气压检查Objective:目标To confirm that machine can

13、not be operated with insufficientairpressure.确认气压不足时，不能操作机器Methodology:方法Turn off the power and disconnect the air supply or reduce the pressure manually. Turn on the power. Activate the functions of the machine.关闭电源，断开气体供应或手动减少压力。打开电源，启动机器Acceptance Criteria:接受标准The machine generates signal at low/

14、not available airpressure.机器在低/无气体压力时产生信号Results:结果Acceptance Criteria Met接受标准满足：！YES是！ No否Comments: 评注Page 7 of 23C.9.0 Machine s Maximum Speed Check with Bottles:有瓶时机器最大速度检查Objective:目标during maximum speed.To confirm that machine operate satisfactory确认在机器以最大速度运转时机器运转令人满意Methodology:方法Adjust the ma

15、chine accordingly with necessary fittings and utilities. Run the machine.根据必需的装置和设施，调整机器。运行机器Acceptance Criteria:接受标准Machine will be operated atMachine will not be vibrated duringoperation.Machine will not produce abnormalsound.Output must be errorfree.机器以 运行机器在运行中不会震动(摇摆)机器不会产生异声产量必须完全无误差Results:结果

16、Sl.No厅pDescription描述Oper. Time/Bottles 运行，时间/瓶Counts/Bottles计算/瓶子Remarks备注01Container #01箱#0102Container #02箱#0203Container #03箱#0304Container #04箱#0405Container #05Page 8 of 23Acceptance Criteria Met接受标准满足：!YES 是！No否| 箱#05箱#05Comments: 评注C.10.0 INPUT/ OUTPUT PLC TES T ： PLC 输入酶出测试s specifications.O

17、bjective: To verify that I/O points specified conform to the manufacturer目标：证实指明的输入/输出点符合生产商的说明Test equipment: None 测试设备： 无Procedure: 程序01. Obtain a copy of the I/O points list and attach it to this page.取得一张输入/输出点清单，将它附在该页上02. Exercise the critical I/O points and randomly exercise some of the other

18、s.演练关键输入/输出点，随意演练一些其他点03. Mark with a each I/O point that has been verified.在已证实的每个输入/输出点标上一个 铝04. At the end of the page person collecting data must sign and write the date.在页末，收集数据人必须签名和署上日期05. Anything that not meet customer specification must be detailed in section5.0 Exceptional Conditions.任何没有

19、符合用户说明必须分部分详细说明5.0异常条件Acceptance Criteria:I/O points exercised conform to the manufacturer specifications.接受标准：输入/输出点演练符合生产商的说明Page 9 of 23C.11.0 CONTROLS AND INDICATORS TEST 控制和指示器测试Objective: To confirm that the controls and indicators function as specified by the manufacturer.目标：确认生产商指明的控制和指示器功能T

20、est equipment: None测试设备：无Procedure: 程序Follow the Instructions listed on the attached tables demonstrate or simulate the intended function.遵照列入展示或模仿预期功能的附件表格中的指示Record the result of the observed response on Controls and Indicators DataSheet.记录对控制和指示器数据单观察反馈的结果At the end of the testing, ensure all swi

21、tches are returned to their normal position.测试末尾，确保所有的开关都返回到正常位置Acceptance Criteria:接受标准s specifications.01. All controls and indicators must function according to the manufacturer所有的控制和指示器必须按照生产商的说明运行C.12.0 PRODUCT CONTACT MATERIAL CHECK 产品接触材料检查Page 10 of 23be checked if therecondition of User是否无产

22、品质量问题Objective:All of product contact parts shouldis no problem product quality under the requirement.目标：所有产品接触部分都应进行检查，在用户要求的条件下,Method: Check the list for the product contact parts and the parts.Check the certificate for the writtenlist方法：检查产品接触部分和部分清单。检查书面清单证书Acceptance Criteria:product contact p

23、arts material should beaccord with the material of construction certificate (MOC).接受标准：产品接触部分材料应该符合结构证书材料(材质证明)Inspection item测试项目Material材料Surface finished表面抛光Certificate number 证书号Acceptable 可接受的Y是N否C.13.0 SPARE PARTS , TOOL BOX AND DOCUMENTATION 备件，工具箱和文件Objective: To verify that the spare parts,

24、 Tool Box and the documentation are ready to be delivered with the machine.目标：证实备件，工具箱和文件已准备好同机器一起出运Test equipment: None测试设备：无Procedure: 程序Page 11 of 2301. Attach to this page the spare parts list appropriate for themachine.附上的该页备件清单适合该机器02. Check that all elements listed on the table attached table

25、 are ready to be delivered with the machine检查所有列在附表上的元件已准备好同机器一起出运03. Anything that not meet customer specification must be detailed in section 5.0任何不符合用户说明的必须在5.0部分中详细说明04. Exceptional Conditions. Spare parts and documentation are ready to be delivered with the machine.异常条件，备件和文件已准备好同机器一起出运Acceptan

26、ce Criteria:接受标准A.13.(a) Spare Parts:备件No 序 号Item项目Specification规格Qty 数量Manufac turer 生产商Accepta ble可接受Y的N是否C.13.(b) Document Review:文件检查Documentation requirements:需求文件The following documentation, written in English isrequired.以下文件，需要英文版本Page 12 of 23Documents文件Available (Yes/No) 可接受的(是/ 否)Comments评

27、注Checked by核对Installation Qualification (IQ) 安装确认(IQ)Operational Qualification (OQ) 操作确认(OQ)Mechanical Layout Drawings 机械布局图Electrical Schematic & WiringDiagram电气原理图&配线图Pneumatic Schematic Diagram 气动原理图Hydraulic with Air Diagram气，液压图Oil Lubrication润滑油Maintenance Manual维护手册Operation Manual操作手册Spare P

28、arts Manual 备件手册Recommended Spare Parts forTwo Years推荐2年备件Standard operating procedure (SOP)标准操作程序PLC Ladder DiagramPLC梯形图Preventive MaintenanceSchedule定期检修计划表Instruction for Change-overPage 13 of 23转换指导书Instruction for Cleaning 清洁指导书Documentation of Sound Level声音标准文件Instruction for Fault Finding &

29、Rectification故障探测&纠正指导书Comments:评注C.13.(c) Tool Box: 工具箱No 序 号Item项目Specification规格Qty数量Manufacture r 生产商Acceptable可接受的Y是N否Page 14 of 23盛r*n易网6,corn一二一 一逊I圈,即除工Comments: 评注Description of Items 项目描述Qty数量Available (Y/N)可接受的(是/否)Container #01箱 #01Container #02箱 #02Container #03箱 #03Container #04箱 #04Co

30、ntainer #05箱 #05Vacuum Dust Cleaner真空除尘器01Vacuum Dust extraction system for tablet inside the feeding channel上料槽内药片真空灰尘抽取系统03nos/set3件/台C.14.0 Supplementary /Change parts lists辅助物/更换部分清单C.15.0 Check list some Adjustable systems.检查清单一些可调系统Objective:目标Page 15 of 23详细说明以下系统To clarify the following syst

31、em.Sl. No. 序列 号Description描述Test Result/s Acceptable/not acceptable (Y/N)测试结果/可接受/ /、可接受(是/否)Remarks备注0102103041C.16.0 ALARMS AND INTERLOCKS TES T 警才艮和互锁测试Objective: To verify that the alarms and interlocks function as specified by the manufacturer.目标：验证警报和互锁功能符合生产商的规定Test Equipment: None 测试设备：无Proc

32、edure: 程序01. Obtain a copy of the alarms and interlocks and attach it to this page.取得一张警报和互锁清单然后附到该页上02. Induce a malfunction for each alarm and interlock listed and mark it with 父 .引导产生列出的每个警报和互锁故障，然后标上髭.03. At the end of the page person collecting data must sign and write the date.在页末，收集数据人必须签名和署上

33、日期04. Anything that not meet customer specification must be detailed insection5.0 Exceptional Conditions.任何不符合用户说明的必须在5.0部分中详细说明Acceptance Criteria: 接受标准01. All alarms and interlocks must function according to the manufacturer s specifications.所有警报和互锁必须根据生产商的说明运行Page 16 of 23C.17.0 PLC OPERATORS INT

34、ERFACE TES T PLC 操作员界面测试Objective: To verify that the Operators Screens perform as intended according to design specification.目标：验证操作员屏幕按照预期的设计说明运行Test Equipment: None 测试机器：无Procedure: 程序01. Obtain a copy of the Operators Screens and attach it to this page.取得一张操作员屏幕然后附到该页上02. The intent of this proc

35、edure is to test all the signals shown on each screen of theoperator panel to verify they perform their intended operation.程序内容是测试所有的显示在操作员面板的信号来验证它们按照预期运行03. The machine should be fully operational to testing of the operator screens.机器应该被完全操作来测试操作员屏幕。04. The executor shall not make any program chan

36、ges during thistest.执行者不应在测试中更改程序05. The executor shall push the respective buttons or control keys to cause the screens to changes as designed.执行者应分别按下按钮或控制键使屏幕按照设计作出更改06. The test should be started in thea Initial “ screen.测试应该在“初始”屏幕中开始07. Test each screen and mark it with W :测试每个屏幕然后标上曾.08. At t

37、he end of the page person collecting data must sign and write the date.在页末，收集数据人必须签名和署上日期09. Anything that not meet customer specification must be detailed in section 5.0 Exceptional Conditions.任何不符合用户说明的必须在5.0部分中详细说明Acceptance Criteria:接受标准The operator screens move to other screens when the correct

38、 key is entered and return to the correct location when the correct input is entered. The operator screen meets the functional specifications and performs as designed.当按下正确的按键，操作员屏幕移动到其他屏幕；当输入正确的输入，屏幕返回到正确的位置。操作员屏幕符合功能说明，按照设计运行。Page 17 of 23C.18.0 PLC PASSWORD TEST PLC 口令测试Objective: To verify that

39、the PLC is protected to non authorized changes in machine configuration parameters.目标：验证PLC被保护，无认可的机器配置参数更改Test Equipment: None测试设备：无Procedure: 程序? Try to make changes in the machine configuration parameters using an incorrect password. One attempt will be made.设法使用不正确的口令更改机器配置参数，进行一次尝试? Try to make

40、 changes in the machine configuration parameters using a correct password. One attempt will be made.设法使用正确的口令更改机器配置参数，进行一次尝试Acceptance Criteria:接受标准01. The PLC only allows access to machine configuration parameters using the correct password.PLC仅仅准许用正确口令进入机器配置参数（更改）A. PLC PASSWORD TEST （cont.） PLC 口

41、令测试（内容）ACTION操作PASSWORD #口令EXPECTED RESULT期望结果EXPECTE D RESULT OCCURS产生期望结 果（YES / NO）（是/否）Use and incorrect password and try to make changes in the machine configuration parameters使用不正确的口令设法更改机器配置参数PLC does not allow access to machine configuration parametersPLC不准许进入机器 配置参数Page 18 of 23Use and corr

42、ect password and try to make changes in the machine configuration parameters使用正确的口令设法更改机器配置参数PLC allows access to machine configuration parametersPLC准许进入机器配 置参数COMMENTS:评注Page 19 of 23C.19.0 CHANGEOVER TEST 转换测试Objective: To verify the time need to do the changeover of the different formats.目标：验证转换成不同形式所需要的时间Test Equipment: Stopwatc