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1、Title : LM-0030Site :Lead mouldProduct name:Carrier Armrest FDL+Carrier Armrest FDR3D file name : 3151160_0122_CC_MD ARMAUFLAGE KUNSTLEDER HTL - MD ARM SUPPORT IMITATION LEATHER RDLDate :2015.06.10 Confidential Design. Build. Ship. Service.LeadMouldSegment :Thickness :2.3MMProject name :LM-0030 PM/P

2、E Part name :Carrier Armrest FDL/Carrier Armrest FDR DFM by:Jiahua-LiuPart No:3151160 Checked by:REVDate Update or added slidersA2015.06.10Remark:Completed DFM481.395.4110.2产品信息Product informationResin material : ABS+PC Resin supplier:StyronResin GradePulse GX-50Tonnage?T Runner Sys:valve nozzleNo.

3、of Hot Tip2Tool type :2PGate type :valve gateAutomatic:Auto-robotNo. of Gate .(each part)1Part weight (g) :219.2g+219.2gCavity steelGS 1.2738HHForecast volume (shot)190636mm3 mm3Special tool :INCOECore steelGS 1.2738HH No. of Cavity:1+1Cosmetic part (Y/N):NSlider steelGS 1.2343 Family with:-Cosmetic

4、 finishing Tech.polishLifter steelGS 1.2343Need your input and correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date模具信息Tool informationCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date建议进点增加波仔位

5、。Suggest to add dome at gate position 2点阀浇口热咀2 Drop valvehot nozzle阀浇口valve gate进胶点布局Gate layoutSJJ:同意更改Need to show part layout to avoid customer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.产品布局 Part LayoutSJJ:OKCustomer comment. (please give

6、 your approval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.0055Y1.0055Z1.0055YX缩水 shrinkageSJJ:中拓及leadmould负责确定Customer comment. (please give

7、your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINELifter/ LINE后模CorePL前模Cavity 产品夹线Parting line SJJ:OK 依照3D数据Customer comment. (please give you

8、r approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.Slider/ LINELifter/ LINE后模CorePL前模Cavity 产品夹线 Parting line SJJ:OK 依照3D数据Customer comment. (please give your

9、approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Slider.Slider at cavity side 行位-1slider-1行位 Slider SJJ:OK 依照3D数据Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on wit

10、ness line form by Slider.行位-2slider-2行位-3slider-3行位Slider SJJ:OK 依照3D数据Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.斜顶-1Lifter-1斜顶-2Lifter-2斜顶-3Lifter-3 斜顶 Lifter SJJ:OK 依照3D数据Customer comment.

11、 (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.前模镶针Cavity insert pin前模镶件Cavity insert前模镶件 Cavity insert SJJ:OK 依照3D数据Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote

12、s: please advice any concern on witness line form by inserting.后模镶针Core insert pin后模镶件 Core insert SJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if n

13、eed, propose to reverse the draft angle or increase it for release the product easy. 产品出模方向Mold opening direction拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is dec

14、ided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction行位-1Slider-1拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evalu

15、ate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction行位-2Slider-2拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per t

16、he direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 行位运动方向Slider moving direction倒扣，建议修改拔模角度This is undercut ,su

17、ggest to modify the surface draft angle行位-3Slider-3拔模角度信息Draft angle informationSJJ:蓝色区域可以从主模出JCI meeting 25/06：出后模Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , i

18、f need, propose to reverse the draft angle or increase it for release the product easy. 斜方运动方向Lifter moving direction斜顶-1Lifter-1拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requir

19、ements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 斜方运动方向Lifter moving direction斜顶-2Lifter-2拔模角度信息Draft angle informationSJJ:OK 依照3D数据Product is checked in UG as per the direction of tooling release. This wi

20、ll help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 斜方运动方向Lifter moving direction斜顶-3Lifter-3拔模角度信息Draft angle information倒扣，建议修改拔模角度This is undercut ,s

21、uggest to modify the surface draft angleSJJ:此处无问题JCI meeting 25/06：自行减胶0.5度消除这2个小面的倒扣Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date问题 Issue此处斜顶退出后和此处骨位干涉，对于此问题我们有两种方案，详见2122页。Rib interference with lifter moving direction. We have released 2 kinds of Solution

22、 as 22 SJJ:保持不变Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateSolution 1方案1：此圆孔在斜方运动方向是倒扣，建议取消圆孔R角改出前模。The hole is undercut at lifter moving direction , so suggest to remove the hole side R , The hole make cavity side draft 问题IssueCustomer comment. (please gi

23、ve your approval and comments)OK or NGremarkApproval by:dateSolution 2方案2：问题Issue建议做成一体式斜顶, 但是斜方仅仅12MM ，这种退出后不会和骨位干涉。Suggest to make one piece of lifter , but the lifter only 12mm without anything interference JCI meeting 25/06：用此原身斜顶方案。Customer comment. (please give your approval and comments)OK or

24、 NGremarkApproval by:date此处斜顶行程有限,斜顶杆仅仅能做12mm，故斜方杆上不能增加运水The area lifter stroke limited , The lifter bar only 12mm, so the lifter bar cant add cooling 问题IssueSJJ:OK 斜顶块采用铍铜，保证散热不受影响Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary

25、 position and size, See layout for detail.8Ejector pin4X6Sleeve ejector6Ejector pin顶针Ejector pin marksSJJ:OK Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick r

26、ibs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design guideline to modify as below:Average Thickness:1.61Maximum Thickness:5.74The red area maybe have sink mark.这个红色区域可能有缩水痕胶位厚度thicknessSJJ:不是外观面，尽量优化，减少缩痕Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick