看板流程（PPT42页)

1、Kanban Process 看板过程1Kanban Thrown Out Process 看板扔出过程2Kanban Thrown Out Process 看板扔出过程Assembly Line Side 流水线旁Line Runner Side补料面MaterialWithdrawal物料取用MaterialWithdrawal 物料取用3Anothermaterialwithdrawal 再一次物料取用Assembly Line Side 流水线旁Line Runner Side补料面PhysicalMaterialWithdrawal 物料取用Kanban Thrown Out Pro

2、cess 看板扔出过程4Bin empty ! 料箱空了！Empty bin?ReplenishmentNecessary ! 空箱？必须补料！Assembly Line Side 流水线旁Line Runner Side补料面Kanban Thrown Out Process 看板扔出过程5Assembly Line Side 流水线旁Line Runner Side补料面KanbanCollection Box 看板收集箱Kanban Thrown Out Process 看板扔出过程Take Kanbanand place on collection box 收集看板并放入收集箱内Kan

3、ban6Empty Bin 空箱Place empty bins in dedicated shelf 把空箱放在特定的搁板上Assembly Line Side 流水线旁Line Runner Side补料面Kanban Thrown Out Process 看板扔出过程7Assembly Line Side 流水线旁Line Runner Side补料面Place empty bins in dedicated shelf 把空箱放在特定的搁板上Empty Bins 空箱Kanban Thrown Out Process 看板扔出过程8Take KanbanFrom collection

4、box 从收集箱中拿出看板Assembly Line Side 流水线旁Line Runner Side补料面Kanban Thrown Out Process 看板扔出过程9KanbanAssembly Line Side 流水线旁Line Runner Side补料面Take KanbanFrom collection box 从收集箱中拿出看板Kanban Thrown Out Process 看板扔出过程10Assembly Line Side 流水线旁 KANBAN (Card) 看板卡Material number 零件号Material description 零件名称Quant

5、ity per bin 装箱数Supply PointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层Buffer Info. 内库信息 Logitic Centre Infor. 物流中心信息 Take Kanban/Receive Replenishment 拿出看板/收到补给信息KanbanLogistic Worker take Kanban Card to Buffer物流操作人员把看板送至缓冲区Line Runner Side补料面Kanban Thrown Out Process 看板扔出过程11Consolidation Process备料

6、过程12Consolidation directly in Buffer 缓冲区直接备料13Buffer receive Material 内库接收物料Office办公室Receive Kanban Card 收到看板卡Consolidation directly in Buffer 缓冲区直接备料过程Receive Kanban Info 收到看板信息14Verify bin确认料箱Verify binand location确认料箱及位置Consolidation directly in Buffer 缓冲区直接备料过程15Place Kanban放置看板卡Kanban Card看板卡Co

7、nsolidation directly in Buffer 缓冲区直接备料过程16Move Box to Cart料箱移至小车Consolidation directly in Buffer 缓冲区直接备料过程17KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBox sorted on carts by Takt料箱区分工位放置在不同的小车上Takt 29 to 4529-45 工位Takt 46 to 6446-64工位T

8、akt 65 to 9265-92工位Consolidation directly in Buffer 缓冲区直接备料过程18Transfer to production line 料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanConsolidation directly in Buffer 缓冲区直接备料过程Takt 29 to 4529-45 工位Takt 46 to 6446-64工位Takt 65 to

9、 9265-92工位19Material from logistic centre物流中心拨料20Buffer receive Material 内库接收物料Office办公室Receive Kanban Card 收到看板卡Material from logistic centre 物流中心拨料Receive Kanban Info 收到看板信息21Material from logistic centre 物流中心拨料缓冲区 Buffer物流中心 Logistic Centre看板信息传递Kanban InfoTransfer内库办公室 Buffer Office物流中心办公室Logist

10、ic Centre Office22Verify bin确认料箱Verify binand location确认料箱及位置Material from logistic centre 物流中心拨料Supply Zone备料区PartA 零件A23Material from logistic centre 物流中心拨料Supply Zone备料区Move Box in Supply Zone料箱移至备料区PartA 零件A24Material from logistic centre 物流中心拨料Supply Zone备料区Move Box to Palette 料箱移至托盘Part A,B,C,

11、D,E,F 零件 A,B,C,D,E,F 25Material from logistic centre 物流中心拨料Load Palette to LKW 托盘装车26Material from logistic centre 物流中心拨料Palette Transport to Buffer 托盘运输至缓冲区物流中心 Logistic Centre内库办公室 Buffer Office物流中心办公室Logistic Centre Office缓冲区 Buffer27Material from logistic centre 物流中心拨料unload Palette from LKW 托盘卸

12、货28Place Kanban放置看板卡Kanban Card看板卡Material from logistic centre 物流中心拨料29Move Box to Cart料箱移至小车Material from logistic centre 物流中心拨料30KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBox sorted on carts by Takt料箱区分工位放置在不同的小车上Takt 29 to 4529-45

13、 工位Takt 46 to 6446-64工位Takt 65 to 9265-92工位Material from logistic centre 物流中心拨料31Transfer to production line 料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanTakt 29 to 4529-45 工位Takt 46 to 6446-64工位Takt 65 to 9265-92工位Material from

14、logistic centre 物流中心拨料32Linefeeding Process物料上线过程33Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程34Supply PointSequenced Delivery 补料小车按次序放置物料Verify bin确认料箱Verify binand location 确认料箱及位置Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程KanbanKanbanKanbanKanbanK

15、anbanKanban35Kanban confirm 看板确认Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程KanbanKanbanKanbanKanbanKanbanKanban KANBAN (Card) 看板卡Material number 零件号Material description 零件名称Quantity per bin 装箱数Supply PointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层Buffer Info. 内库信息 Logitic C

16、entre Infor. 物流中心信息 36Place bin放置料箱Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程KanbanKanbanKanbanKanbanKanban37Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程KanbanKanbanKanbanKanbanKanban38Empty Bins空箱Removeempty bins空箱回收Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Process 物料上线过程39Empty Bins空箱Removeempty bins空箱回收Assembly Line Side 流水线旁Line Runner Side补料面Linefeeding Pro