外部品质部月报

1、月份月份1月份月份2月份月份3月份月份4月份月份5月份月份6月份月份7月份月份8月份月份9月份月份10月份月份总检验批数总检验批数604总不良批数总不良批数51 批合格率批合格率91.56%#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标95%95%95%95%95%95%95%95%95%95%91.56%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%95%95%95%95%95%95%95%95%95%95%0.00%10.00%20.00%30.00%40.0

2、0%50.00%60.00%70.00%80.00%90.00%100.00%1月份2月份3月份4月份5月份6月份7月份8月份9月份10月份批合格率目标材料材料供应商供应商检验批数检验批数批退数批退数厂商批合格率厂商批合格率材料批合材料批合格率格率型材恒美70691.4%96.4%海达37100.0%宏茂142199.3%幸福220.0%二极管虹扬21100.0%100.0%扬杰31100.0%电缆线鑫宏业24100.0%100.0%宝兴11100.0%五金佳腾722269.4%72.9%星火35877.1%史陶比尔6100.0%欧力尔2100.0%弘涛10460.0%鸿诚4175.0%塑胶件

3、迪恩33681.8%87.8%美亚11100.0%史陶比尔5100.0%包材信美61198.4%98.5%五华5100.0%塑胶原料沙伯基础7100.0%100.0%富技化工4100.0%其它其它11100.0%100.0%96.4%100.0%100.0%72.9%87.8%98%100%100.0%0.0%20.0%40.0%60.0%80.0%100.0%120.0%型材二极管电缆线五金塑胶件包材塑胶原料其它材料批合格率91.4%100.0%99.3%0.0%100.0%100.0%100.0%100.0%69.4%77.1%100.0%100.0%60.0%75.0%81.8%100.

4、0%100.0%98.4%100.0%100.0%100.0%100.0%0.0%20.0%40.0%60.0%80.0%100.0%120.0%恒美海达宏茂幸福虹扬扬杰鑫宏业宝兴佳腾星火史陶比尔欧力尔弘涛鸿诚迪恩美亚史陶比尔信美五华沙伯基础富技化工其它供应商批合格率37954061082852383868071692143045612144452185141044714395106571211244834110201000200030004000边框有水料头长黑线不良划伤不良碰伤不良粘胶不良色差不良脏污挤压纹膜难撕卡槽变形气泡不良其它不良供应商月不良数对比宏茂海达恒美幸福78.94%0.00

5、%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%1月份型材月合格率对比66.00%84.64%86.01%81.30%0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%宏茂海达恒美幸福供应商合格率对比11772502378871032152723293185006203820148813245251605001000150020002500300035004000扬杰虹扬宝兴鑫宏业佳腾欧丽尔星火迪恩信美史陶比尔弘涛鸿诚美亚五华龙翔绿殷供应商月不良数对比露铜不良吃锡不

6、良装配不良尺寸不良变形划伤不良标识不良毛边不良外观不良通规不通无螺纹十字槽有异物其它不良90.74%0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%100.00%1月份接线盒月合格率对比99.75%98.57%100.00%91.97%84.88%98.48%87.62%97.29%85.25%75.0%80.0%85.0%90.0%95.0%100.0%105.0%扬杰虹扬宝兴鑫宏业佳腾欧丽尔星火迪恩信美供应商合格率对比月份月份1月份月份2月份月份3月份月份4月份月份5月份月份6月份月份7月份月份8月份月份9月份月份10月

7、份月份投产总数投产总数738009不良数不良数32882 合格率合格率95.5%#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%95.5%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%92.0%0.0%20.0%40.0%60.0%80.0%100.0%120.0%1月份2月份3月份4月份5月份6

8、月份7月份8月份9月份10月份合格率目标供应商供应商投产数投产数不良数不良数厂商合格率厂商合格率恒美3752671552295.9%海达125562433896.5%宏茂2318851222894.7%幸福352740288.6%安泰176839277.8%95.9%96.5%94.7%88.6%84.0%86.0%88.0%90.0%92.0%94.0%96.0%98.0%恒美海达宏茂幸福供应商合格率宏茂18282305214133012918711801718332051海达9041045115428117732231514912恒美2713482231118936661662256367

9、2276安泰323232242548擦伤不良划伤不良碰伤不良黑线不良扭曲不良挤压纹料头不良色差不良变形不良气泡不良其它不良182823052141330129187118017183320519041045115428117732231514912271348223111893666166225636722763232322425480100020003000400050006000供应商月不良数对比月份月份1月份月份2月份月份3月份月份4月份月份5月份月份6月份月份7月份月份8月份月份9月份月份10月份月份投产总数投产总数6045872不良数不良数28989 合格率合格率99.5%#DIV/

10、0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%99.5%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%93.0%0.0%20.0%40.0%60.0%80.0%100.0%120.0%1月份2月份3月份4月份5月份6月份7月份8月份9月份10月份合格率目标材料材料供应商供应商投产数投产数不良数不良数厂商合

11、格率厂商合格率材料合格率材料合格率二极管虹扬648589150100.0%100.0%扬杰51005735699.9%电缆线鑫宏业555238175399.7%99.7%宝兴21757089199.6%五金佳腾2758940417399.8%99.4%欧丽尔#DIV/0!星火7863411902797.6%弘涛22334294699.6%鸿诚285361163199.4%塑胶件史陶比尔604346299.9%99.9%其它其它#DIV/0!#DIV/0!100.0%99.9%99.7%99.6%99.8%0.0%97.6%99.6%99.4%99.9%0.0%0.0%20.0%40.0%60.

12、0%80.0%100.0%120.0%虹扬扬杰鑫宏业宝兴佳腾欧丽尔星火弘涛鸿诚史陶比尔其它供应商合格率409135788040010121911633916236196298912804180354891981232020004000600080001000012000140001600018000电性不良露铜不良尺寸不良装配不良变形色差标识不良其它不良供应商周不良数对比虹扬弘涛星火杨杰鸿诚史陶比尔宝兴鑫宏业佳腾欧力尔1月2月3月4月5月6月7月8月9月10月铝边框/支架五金571接线盒259注塑365铝边框/支架五金571接线盒259注塑3651月2月3月4月5月6月7月8月9月10月571

13、2593650100200300400500600制成抽样异常件数责任线别1A2A1B2B3B1C2C1D2D角码边框异常件数59364046463263564842593640464632635648420102030405060701A2A1B2B3B1C2C1D2D角码边框各产线异常件数边框不良项目分析251270013515834581536522093439170碰伤 压伤挤型纹粘胶保护 膜NG毛刺铝屑爆膜角度 不良长度 不良变形撞角冲压尺 寸不良刻印 不清冲坏切断 不良251270013515834581536522093439170050100150200250300边框不良项目

14、分析责任线别五金五金异常件数83830102030405060708090五金五金异常件数4223041221127138434821050010001500200025003000350040004500碰伤 压伤挤型纹毛刺铝屑角度 不良变形撞角冲压尺 寸不良冲坏切断 不良其他五金不良项目分析责任线别连接器一线连接器二线连接器三线连接器四线半成品一线半成品二线半成品三线半成品四线成品一线成品二线成品三线成品四线接线盒异常件数5233713459245854313252337134592458543132010203040506070连接器一线 连接器二线 连接器三线 连接器四线 半成品一线

15、半成品二线 半成品三线 半成品四线成品一线成品二线成品三线成品四线接线盒各产线异常件数接线盒不良项目分析194313211151652418274装配不到位 铆接不良焊锡问题压块拉拔力不合格热压熔接不良胶水多止退圈止退力不良铆接后漏铜 IP67不良螺丝打花未装产品194313211151652418274050100150200250不良项目分析责任线别注塑白班注塑夜班注塑异常件数157125157125020406080100120140160注塑白班注塑夜班注塑车间异常件数系列16450218455199885312651231021098113480烧焦料花碰伤毛边脏污实配不良气泡铝屑缩

16、水气纹缺料色差拉伤料头其他64502184551998853126512310210981134800100200300400500600注塑不良项目分析周期周期1月月2月月3月月4月月5月月6月月7月月8月月9月月10月月边框投产总数边框投产总数1414253加工不良数加工不良数1324 报废率报废率0.09%#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.09%0.00%0.00%0.00%0.00%0.00%0.00%0

17、.00%0.00%0.00%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.00%0.02%0.04%0.06%0.08%0.10%0.12%1月2月3月4月5月6月7月8月9月10月报废率目标线别1A2A1B2B3B1C2C1D2D边框投产数221249150276195868146535109245161438126323163884139435加工不良数164107136186105145173146162加工不良率0.07%0.07%0.07%0.13%0.10%0.09%0.14%0.09%0.12%目标0.10%0.10%0.10%0.10%0.

18、10%0.10%0.10%0.10%0.10%0.08%0.09%0.07%0.09%0.08%0.09%0.12%0.10%0.12%00.00020.00040.00060.00080.0010.00121A2A1B2B3B1C2C1D2D加工不良率目标撞角757161538切割14101210102367冲床打坏11491091391716折弯打坏162110575碰伤1A2A1B2B3B1C2C1D2D7571615381410121010236711491091391716162110575024681012141618本周制成报废不良数对比周期周期1月月2月月3月月4月月5月月6月

19、月7月月8月月9月月10月月线盒投产总数线盒投产总数1625129不良数不良数4639 报废率报废率0.29%#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.1%0.29%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.00%0.05%0.10%0.15%0.20%0.25%0.30%1月2

20、月3月4月5月6月7月8月9月10月报废率目标半成品1线半成品2线半成品3线 半成品4线成品1线成品2线成品3线成品4线连接器2线连接器3线连接器4线投产数14579222700127295120862151925158800133695135400209375210680208605加工不良数126103176207800700684504417467455加工不良率0.09%0.45%0.14%0.17%0.53%0.44%0.51%0.37%0.20%0.22%0.22%目标0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.

21、06%0.07%0.04%0.41%0.74%0.53%0.48%0.19%0.24%0.23%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%0.10%00.0010.0020.0030.0040.0050.0060.0070.008半成品1线半成品3线半成品4线成品1线成品2线成品3线成品4线连接器2线连接器3线连接器4线材料制损报废率目标注塑白班注塑夜班生产数36128634662745加工不良数11371655加工不良率0.03%0.04%目标0.10%0.10%0.02%0.04%0.10%0.10%00.00020.00040.00060.

22、00080.0010.0012注塑白班注塑夜班加工不良率目标43492001818219112176055988714134394185152760593219715556357115755345387238692674794456344050100150200250底座不良压块不良螺丝不良接线端子不良二极管不良正负极连接器不良螺帽不良插针不良插套不良连接头鼓型插不良有尾主架不良水滴端子不良调试不良本周制损报废不良数对比成品1线成品2线成品3线成品4线半成品1线半成品2线半成品3线半成品4线连接器2线连接器3线连接器4线周期周期1月月2月月3月月4月月5月月6月月7月月8月月9月月10月月总检

23、验批数总检验批数1013总不良批数总不良批数51 批合格率批合格率94.97%#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!#DIV/0!目标目标96%96%96%96%96%96%96%96%96%96%94.97%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%0.00%96%96%96%96%96%96%96%96%96%96%0.00%20.00%40.00%60.00%80.00%100.00%120.00%1月2月3月4月5月6月7月8月9月10月批合格率目标生产车间生产车间总报检批数

24、总报检批数批退数批退数批合格率批合格率接线盒2891694.5%铝边框7243595.2%94.5%95.2%94.0%94.2%94.4%94.6%94.8%95.0%95.2%95.4%接线盒铝边框生产车间批合格率对比接线盒接线盒班组班组/ /线别线别报检批数报检批数批退数批退数批合格率批合格率成品机种成品机种报检批数报检批数批退数批退数批合格率批合格率成品1线80495.0%JK01A67592.5%成品2线81297.5%JK06A91198.9%成品3线43197.7%JK05A66690.9%成品4线66986.4%JK02B-329196.6%MSX-0137391.9%95.0

25、%97.5%97.7%86.4%80.0%82.0%84.0%86.0%88.0%90.0%92.0%94.0%96.0%98.0%100.0%成品1线成品2线成品3线成品4线班组/线别批合格率对比92.5%98.9%90.9%96.6%91.9%86.0%88.0%90.0%92.0%94.0%96.0%98.0%100.0%JK01AJK06AJK05AJK02B-3MSX-01机种批合格率对比铝边框铝边框班组班组/ /线别线别报检批数报检批数批退数批退数批合格率批合格率1A107199.1%1B108298.1%2A66198.5%2B63887.3%1C94594.7%1D95792.

26、6%2C67691.0%2D69297.1%3B55394.5%99.1%98.1%98.5%87.3%94.7%92.6%91.0%97.1%94.5%80.0%82.0%84.0%86.0%88.0%90.0%92.0%94.0%96.0%98.0%100.0%1A1B2A2B1C1D2C2D3B班组/线别批合格率对比成品1线44122562220111成品2线174238123022成品3线2432430011071成品4线434822609368底座螺纹不一致螺丝打花助焊剂少锡多锡底座背面胶水底座螺帽拧歪标签未贴整齐螺丝扭力不达标底座压伤其他44122562220111174238123022243243001107