PTM4500说明书

1、Explan ati on of symbols符号说明In troduct ion引言ABOUT PTM LOADGARD SERIES关于PTM吨位仪系列Benefit优势P TM( Peak Tonn age Module)PTM (峰值吨位模块)Mai n Features主要特点OP ERATING MODES操作模式LOOK WINDOW TIME查看时间SAMP LING (also referred to as“ L earning ” or “ Trending ” cycles)采样(也称为“L攵入”或 走向”循环)ALARMS报警Other Features其他功能TOU

2、CH SCREEN INTERFACE触目屏界面MAIN MENU主菜单P RESS MONITOR按显示器Tonn age Disp lay Scree n吨位显示屏幕MAIN P EAK LOAD SCREEN主峰负载屏CURRENT JOB DIS PLAY目前工作显示CURRENT JOB DIS PLAY目前工作显示报警指示灯及历史报警记录ALARM HI STORY报警历史TOTAL P EAK DISA PL Y FOR FRAME总峰值的框架P EAK TONNAGE DIS PLAY FOR FRAME (Ch1-4)峰值显示框(CH1-4 )TREND LED趋势报警ALA

3、RM INDICATOR LED FOR FRAME CHANNEL报警指示灯区域P EAK DIS PLAY FOR IN-DIE & ALARM INDI CATOR (In-Die Scree n Only)模具及报警指示灯显示(峰值显示在屏幕)VIEWING CURRENT ALARM SETTING S (In-Die Scree n Only)查看当前报警设置(触摸屏)ALARM RESET报警复位ALARM SET UP报警设置OP ERATING MODE操作模式COPY ING SAMPLE TO TARGET复制样本目标VIEW P EAK HI STORY视图峰值曲线Pe

4、ak History & SP C(Statistical P rocess Co ntrol) Charts 高峰的历史与SPC (统计过程控制)图表ZOOMED MODE放大模式CHANNEL SELECT BUTTONS通道选择按钮CONFIG配置CHANGE GRA PH RESOLUTION改变图形分辩率SCROLL滚动UNZOOM取消缩放GRID网络BOLD以粗体显示LEGEND图例SPC? ?Curre nt Alarm Sett ing当前报警设置Group Select组选择HIGH CAPACITY高容量LOW CAPAC ITY低容量TARGET目标+ TOL+ 容差-

5、TOL- 容差EXPAND FACTOR扩大因素LEARNING CYCLE学习周期ADAPTIVE LEARNING ENABLE/DISABLE 自适应学习的启动 /禁止ALARM WINDOW (ms)报警窗口(毫秒)(LOOK) WINDOW TIME (ms)(看)窗口时间(毫秒)ENABLING EDIT启动编辑DOWNLOAD下载JOB RECIPE工作配方SAVING TO RECIPE DA TABASE保存配方数据库MAIN MENU主菜单Signature (Wave) Display Screen署名(波形)显示JOB作业PEAK峰值HIGH CAP高容量LOW CA

6、P低容量TARGET目标SAMPLE采集样本HIGH TOL高容差LOW TOL低容差WAVE VIEWING WINDOW波形显示窗口READ TONNAGE AT ANGLE读取吨位的角度ZOOM IN放大RESET ZOOM重置缩放TREND TYPE趋势类型TREND趋势GRID网络BOLD以粗体显示LEGEND图例CHANNEL SELECT通道选择OVERLAYOverlay Screens覆盖屏幕SIGNA TURE OVERLAYS CREEN签名覆盖屏幕SIGNA TURE OVERLAY SCREEN签名覆盖屏幕PEAK BARS SCREEN峰值分离筛选RECIPE MA

7、NAGER配方管理Recipe Main Screen配方主菜单JOB SUMMARY DISPLAY工作摘要显示NAVIGATION BAR导航栏EDIT ON编辑开REMOVE删除EDIT编辑ADD添加COPY复制DOWNLOAD下载MAIN MENU主菜单Job Setup Screen工作设定屏幕JOB NAME作业名称HIGH CAPACITY高容量LOW CAPAC ITY低容量TARGET目标+ TOL+ 容差- TOL- 容差EXPAND FACTOR扩容因子LEARNING CYCLE学习周期ADAPTIVE LEARNING ENABLE/DISABLE 自适应学习的启动

8、/禁止 报警窗口（毫秒）（LOOK） WINDOW TIME （ms）（看）窗口时间（毫秒）PASTE粘贴CANCEL取消SAVE保存PASSWORD CHANGE更改密码MASTER PASSWORD主密码ADMINISTRATOR PASSWORD管理员密码OPERATOR PASSWORD操作员密码INITIAL PASSWORD初始密码ADTSERVER SETUP SCREENADT 服务器设置屏幕Monitor Screen显示屏幕OPERATING STATUS INDICATOR工作状态指示灯OPERATING MODE INDICA TOR操作模式指示灯Sensor Cali

9、bration Screen传感器校准页面System Setup Screen系统设置屏幕WINDOW TIME (ms) 、 窗口时间(毫秒)PEAK WINDOW (Enable/Disable) 峰值窗口(启动 /禁止)SAVE保存CANCEL取消APPENDIX A 附录 AAPPENDIX B 附录 BAPPENDIX C 附录 CAPPENDIX C 附录 DINTRODUCTION简介HELM INSTRUMENT CO., INC. manufactures a complete line of load monitoring control systemsfor use o

10、n metal sta mping, forging, compaction and assembly p resses; cold forming, cold headi ng, injecti on moldi ng and die cast mach in es. Stan dard or custom tran sducers and load cells are available for in-die mon itori ng and tran sfer or p rogressive tooli ng.At HELM, quality isin here nt not only

11、in the desig n of our p roducts but in the attitudes of our empio yees as well.Were work ing together to give you the best. After all, thats what our bus in ess is all about - p rovidi ng inno vative in strume ntati on to hel p make your manu facturi ng p rocess more p roductive and your op eratio n

12、 more effective.HELM仪器有限公司。整条生产线生产负荷监控系统使用金属冲压，锻造，压实和装配压力机，冷成形，冷标题，注塑和压铸机。标准的或定制 的传感器和称重传感器可用于模监测和转让或渐进式工具。在HELM，质量不仅在我们的产品设计，但在我们员工的态度以及所固有的。我们一起工作，给你最好的。毕竟，这就是我们的所有业务-提供创新的仪器，以帮助使您的生产过程更加富有成效和你的操作更有 效。ABOUT PTM LOADGARD SERIES关于PTM吨位仪系列PTM LOADGARD series is one of the most adva n ced load mon ito

13、ri ng systems Helm can offer.Sop histicated features such as smart samp li ng, ada ptive lear ning, SPC (Statistical ProcessCon trol) Charts help mon itor the op erati on of your mach ine and p rotect from faulty op erati onPTM吨位仪系列可以提供最 ADVAN的CED负荷监测系统的掌舵人之一。复杂的功能，如智能采样，自适应学习，SPC (统计过程控制)图表帮助监视您的计算

14、机操作和防止误操作 BENEFIT得益Press Protecti on -p rotect p ress componen ts, in cloudi ng dies, from costly damage保护一一保护压机组件，监控模具，从而减少昂贵的损失Parts Quality Control -ensure parts are being made (stamped) as specified产品质量控制一一确保产品合格率Variati ons in the mecha ni cal p ress and the part making p rocess have the costly

15、 poten tial of p ress damage, waste of material, and dow ntime. The PTM LOADGARD uses force mon itori ng for both p ress p rotect ion and p arts quality con trol. If an excessive force that could poten tially damage the p ress mach ine or a variati on in force occurs duri ng the part making pro cess

16、 are detected, the PTM LOADGARD triggers an “ alarm ” and stops the press. This allows the press operator to correct the poten tial p roblem ahead.在工作过程中的机械压力机和部分的变化减少工作人员损伤，材料浪费和停机时间，昂贵的潜力。PTM吨位仪使用力监测，同时按保护和零部件的质量控制。如果用力过猛，可能会损坏压机或在力量的变化发生在生产过程中的一部分被发现，PTM吨位仪触发 报警”，并停止工作。这使压力机操作员提前纠正潜在的问题PTM (PEAK

17、TONNAGE MODULE)PTM(峰值吨位模块)PTM is a sin gle cha nnel stra in gage sen sor input module to p rocess the sig nal of the stra in gage to an alog out putPTM是一个单通道应变传感器输入模块处理应变的模拟输出信号PTM Provides Auto-Zero? feature (patented by Helm Instrument Co., Inc.). The Auto-Zero?feature automatically keeps the zero

18、 balanee of the load signal between every load cycles to compensate the tonnage variation affected by any environmental conditions changes such as temp erature.PTM提供自动调零？功能（KELM 仪器有限公司的专利）。汽车零？功能自动跟踪每个负载 周期之间的负载信号，以弥补任何环境条件，如温度变化影响的吨位变化的概率为零。MAIN FEATURES主要特点0P ERATING MODES操作模式PTM LOADGARD Series h

19、as three fu nctio n modes con trolled by an op erator.PTM吨位仪系列有三种功能模式由操作员控制Setup Mode -Used for system set up, Job set up or new job dow nl oad. Cap acity alarms are active. Trend Alarms are active if the Trend Alarm in Setup op ti on is en abled from Server Se tup scree n. Target value is used for

20、mon itori ng the Trend alarm con diti ons as a reference point.设置模式-系统设置，岗位设置或新的作业下载使用。容量警报是及时的。趋势警报是及TUP屏幕。目标值用于监测趋势报时的，如果在设置选项的趋势报警，启用从服务器本身警条件，作为一个参考点。Learn Mode -Learns new sample value. Capacity alarms are active. Trend alarms are active if the Trend Alarm in Set up op ti on is en abled from Se

21、rver Se tup scree n. Target value is used for mon itori ng the Trend alarm con diti ons as a reference point.学习模式-学习新的样本价值。容量警报是及时的。趋势警报是及时的，如果在设置选项 的趋势报警，启用从服务器本身TUP屏幕。目标值用于监测趋势报警条件，作为一个参考 =点。Monitor Mode - Adaptive learning can be active in this mode. Capacity alarms are active. Trend alarms are a

22、ctive. Sample value is used for monitoring the Trend alarm conditions as a refere nee point.监视器模式-可以在这种模式下的主动自适应学习。容量警报是及时的。及时趋势报警。采样值是用于监测趋势报警条件，作为一个参考点。LOOK WINDOW TIME (ms) - Only appi icable to non-Resolver Model看窗口时间(毫秒)-只适用于非冲突解决程序模型PTM LOADGARD mon itors tonn ages betwee n the“ cri tical ” ti

23、me of the p ress stroke called thelook windowa”a wave orlook window. 224 points (tonnage readings) per channel are recorded during the time from the look win dow start trigger point. These points are dis played as“ sig nature ” in the Sign ature An alysis scree n.224 点,PTM吨位仪显示器吨位之间的“CRI立体式”的操作行程的时间

24、称为窗口的外观。这些点是作为一个每通道(吨位读数) 被记录在外观从外观的窗口启动的触发点的时间窗。波形”或 签名”，签名分析屏幕显示。SAMP LING (also referred to as“ Lear ning ” or “ Trending ” cycles)采样(也称为 学习”或走向”循环)Samples for pre-determined number of press strokes, defined as sample counts in Alarm Setup scree n.样品预先确定的采集数，定义为报警设置屏幕中的样本数。When the samp li ng is

25、compi eted, PTM LOADGARD takes an average p eak tonn age per cha nnel (while samp li ng), and stores the average as a Sample value per cha nnel and uses it as a referencepoint for Trend Alarm con diti ons.，平均为每通道的采样值存PTM吨位仪需要完成采样时，每通道的平均峰值吨位（采样时）储和使用它作为参考点的趋势报警条件。Sample - Sample is the value learned

26、 automatically from Learn mode or Monitor mode by adaptive learn feature. The Sample value is used to calculate the Trend and Tracking Alarm con diti on in Mon itor mode.样本-样本是从自动学习模式或自适应学习功能的显示器模式的价值。样本值是用来计算的趋势和跟踪监控模式报警条件。Target -When you create a new job, Target values need to be entered manually

27、. These values can be copied from the Sample values whe n Lea ning pro cess is compi eted for the job. The Target is used during Setup or Learn mode to monitor the Trend Alarm conditions before new Sample values are available.目标-当你创建一个新的工作，需要手动输入目标值。这些值可以复制的样本值时，学习过程是为完成工作。在安装过程中或学习模式，以监测趋势报警条件之前，新的

28、采样值可于目标。ALARMS报警S）检测时，系统将打开顶In no rmal op erati on, the Alarm relay is closed for fail safe. When the tonn age alarm(s) con diti on is detected, the system opens the TOP STOP relay 在正常运行时，报警继电器被关闭的故障安全。吨位报警条件(端停止继电器High/Low Capacity - Normally set at machine capacity. This provides the protection fo

29、r the Mach ine. This alarm is active in all modes.高/低能力-通常设置在机器的能力。这为机器提供了保障。这个报警是适用在所有的模式。High/Low Trend - creates high and low toleranee for peak load based on Target or Sample tonnage. The toleranee values are the allowable tonnage deviation above and below Sample or Target tonn age. This p rovid

30、es the means to mai ntai n the quality of the part making. Trend alarms are available in all modes. There is an op ti on to disable the Trend alarm duri ng Set up or Lear n mode.高/低的趋势-建立基于目标或样品吨位的高峰负荷的耐受性高，低。公差值偏差的允许吨位以上及以下的样品或目标吨位。这提供了手段来维持的部分决策的质量。在所有模式下的趋势报警。有一个选项，在安装过程中禁用的趋势报警或学习模式。OTHER FEATUR

31、ES其他功能Sign ature An alysis -Dis plays the forming force sig nature for each cha nn el. You can zoom, read the tonnage value at angle overlay multiple channels, view multiple peak tonnage value in bar graph, and more to help you an alyz ing the force sig nature.波形分析-显示每个通道的成形力的波形。你可以放大，阅读角度覆盖多个渠道的吨位值

32、，.在条形图中查看多个峰值吨位价值，并帮助你分析力波形。二Alarm History -You can view last 500 alarm messages with time sta mp ed.报警历史记录-您可以查看近500报警信息，与时间标记。Peaks History -You can view a peak tonnage history graph of last 10000 strokes.峰值的历史-你可以查看去年的10000招峰值吨位历史图。SPC (Statistical Process Control)- You can view statistical chart

33、s of peak tonnage variationSPCfrom selected p eak history. Avail SPC charts are In dividual & Moving Ran ge, *Average & Ran ge, *Media n & Ran ge, *Aver age & Std. Deviati on, and HistogramSPC （统计过程控制）-你可以查看选定的峰值历史峰值吨位变化的统计图表。利用图表，个人及移动范围，平均及范围，中位数及范围，平均峰值及范围。偏差和直方图Jobs Recipe - You create alarm set

34、tings per job base and store to Job Recipe for later quick dow nl oad to set up the system.工作配方-创建报警设置并存储到每个作业基础配方以供以后快速下载作业将系统设置。Ada ptive lear ning -While the system is in Mon itor mode, you can en able an Ada ptive Lear ning op tio n to con ti nu ously lear n new sam pie tonn age while mon itori

35、ng. This will allow the system to ada pt any small gradual varia nces of the tonn age through time whe n requires自适应学习一一而这个系统是在自适应”模式下,则可启用自适应学习，不断采集新的样本吨位选项同时监控。这将允许系统逐步适应任何一个小的吨位差额通过时间的需要Multi-Level P assword P rotect ion -you can restrict certa in functions or scree ns of the system from being ac

36、cessed by unauthorized personnel or prevent from unauthorized changes of the system sett in gs. Different level of p asswords gives more secure and effective p rotect ion for the system. 多级密码保护-可以限制未经授权的人员访问系统的某些功能或屏幕或防止未经授权的更改系统设置。不同级别的密码系统更安全，提供更有效的保护。TOUCH SCREEN INTERFACE触摸屏界面MAIN MENU主菜单Main me

37、nu allows you to access differe nt area of the system. The PTM LOADG ARD? features a touch scree n dis play for easy n avigati on and op erati on of the system. Click or touch on the butt on you wish to access.主菜单允许您访问系统的不同区域。的PTM吨位仪 ARD?采用触摸屏上显示一个简单的.导航和系统的运作。单击您要访问的按钮或触摸。MAIN MENUPRESS MONITORADTS

38、ERVER SETUPRECIPE MANAGERPASSWORD EDITWindow ExplorerSHUT DOWNPRESS MONITOR -This is where you can mon itor the p eak tonn age values, tonn age sig natures, cha nge Alarms setti ng, view Alarm Messages, SPC and more.按显示器-这是您可以在监测的高峰值吨位，吨位波形，改变报警设置，查看报警信息和SpcRECIPE MANAGER -You can create a new job,

39、edit or delete existi ng jobs, and dow nl oad a job sett ing to the system.，并下载一个作业设置配方管理器一您可以创建一个新的作业、编辑或删除现有的工作设置的系统。PASSWORD EDIT -set or change the passwords. 修改密码-设置或更改密码ADTSERVER -heIps to diagnose the system status for the trouble shoo ting purposes. Initial and system set up is done here.ADT

40、SERVER有助于诊断故障的系统状态项目。在这里进行初始和系统设置。SHUT DOWN -prep ares the system to be po wered dow n safely. This is p rotected by op erator p assword.关机-准备系统，可以安全地关机。这是由操作员密码保护。Warni ng: Make sure to use SHUT DOWN butt on before po weri ng dow n the system. Improper shutt ing dow n of the system may cause an abn

41、o rmal system op eratio n.警告：请务必使用之前关闭系统关机按钮。不正确关闭，系统可能会导致异常的系统操作。P RESS MONITOR操作显示器TONNAGE DIS PLAY SCREEN吨位显示屏幕P RESS MONITOR p rovides the scree ns to view p eak tonn age load, Tonn age sig natures, p eakAlarm Messages astonn age history, and SPC charts. You can cha nge Alarm sett ings and vieww

42、ell.按显示器屏幕查看负荷高峰吨位,吨位显示，峰值吨位历史，SPC图表。你可以改变报警设置，以及查看报警信息。MAIN P EAK LOAD SCREEN主峰显示画面This scree n dis plays p eak tonn age values , alarm sett in gs, and alarm in dicators for all cha nn els.此屏幕显示吨位的高峰值,报警设置，所有通道的报警指标。报警指云和报警历史记录a道峰值显云报警设置显示Alarm Indicator 1 Alarm HtsiorjAism 5fting Ditohiv赶势显示 1*PMI

43、I 卜ALARMTrend LEO报警显示总吨应显示CHJ + LR275Alarm IndGtor LEDkKl CAFACTTV Hi THEJTU貝THihI才呻IH雇1*4TOTALw：I LM TRM)III 0w cyj- n/1K m 朋 AM .覚H7D HIIHI CAPJTi07/13.C001 CROC 廟 rU CH21 HIGH CPACmfDLSCmPHONYou can view up to last 500 alarm messages that have date and time stamp. Use the scroll bar on the right

44、side of the list box or arrowbuttons on the bottom to scroll up and down the history list. Use Clear butt on to empty all messages.您可以查看到最后111 11-1500有日期和时间的 报警信息。使用底部的 列表框或箭头按钮右 侧的滚动条滚动向上和向下的历史记录列表。使用清除按钮清空所有的消息。Note: you n eed adm ini strator or higher level of p assword to clear the alarm history

45、.注意：您需要管理员或更高级别的密码清除报警历史记录。TOTAL P EAK DISA PL Y FOR FRAME总吨位显示框TOTAL411TOTAL dis plays the summati on of the four corner p eak tonn ages.总吨位显示是四个通道的高峰吨位的总和。This value is the actual p eak tonn ageload that the p ress istaking in each cycle.这个值是实际的，记录在每个周期的峰值吨位负载。P EAK TONNAGE DIS PLAY FOR FRAME (Ch1

46、-4)关于各通道吨位显示(CH1-4 )This p eak dis play shows the p eak tonn age load of each cha nnel with in the look wi ndow from each cycle of the p ress.这个是峰值显示框，记录负载从每个周期内的每个通道的峰值吨位。TREND LED趋势管理The vertical bar meter n ext to the p eak dis play box is a Trend Disp lay bar. It shows the visual reference of a

47、peak tonnage variation comparing to TARGET or SAMPLE tonnage for Trend Alarm. The center green light indicates 0% varianee within the toleranee of the Trend Alarm. The green light, one above the center, indicates 25% IIvarianee. Toward to the red light on the top, the yellow lightshows 50% and 75%.

48、Once the tonn age reaches 100% of the tolera nee or bey ond, all the bars from the cen ter to top light up and it in dicates the High Trend Alarm con diti on. This app lies to Low TrendAlarmas well. Only differenee is the negative percentage (-25 %, -50%, -75% and -00%) and opp osite in stead.0%的趋势报

49、警公差内的方差。是一个中心,垂直栏旁边的峰值显示表框是趋势显示的栏。它显示峰值吨位变化比较目标或样本的吨位， 趋势报警的可视的参考。中心绿色指示灯表示上面的绿灯指示25%的方差。对到顶部，对红光黄灯显示50%和75%。一旦吨位达到或超出公差的100%，所有指示灯从中心到顶端点都亮，它指示高趋势报警条件。这适用于低趋势以及报警。唯一的区别是负百分比(-25% , -50% , -75%和-100%)和对面相反。ALARM INDICATOR LED FOR FRAME CHANNEL通道报警指示框H CAPH7HDL THDL CAP 单个通道峰值吨位达到高容量报警设置限制时,When alarm(s) occurred,