MESUTRONIC(金属探测器)通用操作手册

1、 INDEXIntroduction介绍.3Safety安全 3Operation操作 .3 Operating principle 工作原理.4Actuation 投入运行.5Installation 安裝.8 Electronic 电子.8 Detector检测器 .8 Power supply电源.9Operation操作10Adjustments调节11Overview operating levels操作面一览 11General概述13 Operating level 1 操作面1 14 Operating level 2 操作面2 15 Operating level QM 操作

2、面QM 19Maintenance维护 .21 Electronics 电子部分.21 Electrical 电气部分 .21 Detector探测器 .21 Cleaning清洁 .21Faults and Problems故障和问题.24 General概述 .24 Erorr messages and notice出错信息和提示.24 Electrical Power电源.27 Service服务28 Technical Data技术资料 28 Connections连接29Dear customer,to begin with, we would like to thank you f

3、or your confidence in our metal detection system. .首先，非常感谢您对我们公司的金属检测系统的信任。Prior to switching the system on, please read the user manual completely as this providesyou with the expertise necessary for optimum operation and adjustment of the system according to your requirements. 激活该系统前，请与专家一起完整阅读这本用

4、户手册，使该系统能够根据您的需要，达到最优操作运行和调节。In addition, you learn all about the sophisticated options providedby the electronics as well as about the optional extensions.另外，可以学会电子设备提供的所有复杂成熟的选项以及可选扩展项。If, contrary to expectations, you have any problems in operating your system, the MESUTRONICteam and our contract

5、ors will be able to assist you at any time.The MESUTRONIC team is at your disposal from Monday until Friday between 8 a.m. and 6p.m., tel. +49 9927 / 94 10-0 or fax +49 9927 / 17 32.Outside our office hours, you can contact us, at any time, via MESUTRONIC helpline. Therespective phone number can be

6、retrieved from our answer machine. Please do not hesitateto contact us.如果您在操作该系统时，出现了预料不到的问题，Mesutronic全体人员以及我们的承包商无论何时都将有能力帮助你解决。我们的工作时间是周一到周五的上午8点至下午6点。电话：+49 9927 / 94 10-0，传真：+49 9927 / 17 32。工作时间以外，您可通过Mesutronic热线服务电话与我们联系。从我们的应答机，可以得到相应的电话号码。联系我们，请不要犹豫。If a demonstration on site is required,

7、we will respond as soon as possible offering nationaland international services.Enjoy your MESUTRONIC system and a metal-free time如果需要演示，我们将及时提供国内和国际的服务。请享受您的Mesutronic系统和无金属时光。YoursGerätebau GmbHHöllmannsried 31D-94259 Kirchberg, WaldGermanyTelefon +49 (0) 9927 9410-0Telefax +49 (0) 9927

8、1732E-mail (Vertrieb) salesmesutronic.deE-mail (Service) servicemesutronic.deInternet www.mesutronic.deIntroduction介绍Safety安全Safety during operation: 操作运行中的安全The electronics cabinets must be closed ! 必须关闭电子箱！Please observe the following before attempting maintenance or repair on the unit: 在对设备进行维修或维

9、护工作时，注意以下几点：Disconnect the power supply ! 断开电源Check for residual voltage on the contacts ! 检查触点的剩余电压！Only trained and authorized personnel may perform maintenaceand repairs只有经过培训或授权的人员才能进行维护和维修工作。Operation操作The unit is to be used exclusively for the detection of metal contaminants in fabrics.该设备只适用于

10、检测纺织品中的金属。The unit is not to be used for products that are: 该设备不能用于以下产品：. electrically conductive 导电产品. contain metals as part of the product. 含有金属的产品Please consult with the Manufacturer before testing products with the above characteristics, since they will affect sensitivity.在测试带有以上性质的产品之前，请咨询制造商，

11、它们会影响设备的灵敏度。The unit may not be used: 该设备不能再以下情况使用：. in explosive environments 易爆区域. outside of the Nema rating 国际电气制造业协会规定的范围以外. outside of the normal operating temperture range 正常的操作温度范围以外Operating the unit outside of the normal operating parameters may dmage the unit andmay lead to injury or deat

12、h.如果该设备使用不当，可能会损坏设备，并造成人员伤亡。The unit may not be modified, unless authorized in writing by the manufacturer.只有经制造商书面授权才能对该设备进行改装。The unit should be serviced, maintained and repaired only by trained and authorizedpersonnel.只有经过培训或授权的人员才能对该设备进行保养、维护和维修。Operating principle 工作原理The following shows the si

13、mplified principle of a metal search detector,with an example of a conveyor belt apllication.The shape and look of your application may differ, but the priciple is the same. 下图以传送带应用为例描绘金属探测设备的简化了的工作原理，您的金属探测设备的形状和外观与所示类型有可能不同，但其工作原理始终是相同的。Metal detection 金属识别1.The seek head creates and evaluates an

14、 electromagnetic field with the help of transmitter and receirver coils.金属探测器产生一个电磁场。2If a metal body enter the field,the signal indication display deflects in one direction.当一个金属进入此电磁场中，测量信号会朝一个方向偏转。3.If the metal body leaves the field ,the display deflects in the opposite direction.l当金属离开此电磁场时，测量信

15、号会朝另一个方向偏转。If both switching thresholds are reached,metal is detected.If the metal is detected ,several outputs,depending on your configuration,can be used to query the events:At least one Relay and a 24V Are available for your queries.当测量信号的两个触发极均被超过时，则触发金属。如果电子量测器识别出一个金属信号，可根据金属探测器的配置不同采用多个输出口来询问事

16、件。供询问使用的至少有一个继电器和一个24V开关输出。Actuation 投入运行Safety procedures before taking the device into operation.投入运行前的安全准备工作Befor actuating the metal detector at least the following parts of the device must be checked:在投入运行之前，至少要对设备进行以下几个方面的检查：Is the device damaged anywhere?设备是否有损伤？Are the electric ports and mai

17、ns undamaged?所有电气接头和导线是否完好无损。Are all pneumatic supplies and mains undamaged?压缩空气接头和管道，则要检查他们是否完好无损？The device can start if everything is perfect.只有在设备处于完好无损的状态时，方可以将其投入运行。Activate production-and transporting device 生产和传送装置投入运行As a next step the production and transporting deviceis taken into operati

18、on without loading products.In this state the influence of the transporting device on the metal detector becomes evident.Here also applies:If there should be incorrect triggers try to locate the cause of the disturbance and suppress it .For this ,take the production line into Operation as mentioned

19、aboved,step by step.Contrary to peripheral disturbances that often need very high efforts to suppress them in this case a solution should be easily found.Tempporarily the sensitivity can be reduced until there are incorrect triggerings.See chapter AdjustmentOperating level 1Sensitivity 参见章 调节 操作面 1

20、灵敏度将生产装置和传送装置不带产品投入运行。在此状态下传送装置对金属探测器的影响将很明显。这里也同样适用：如果出现误触发，必须试图确定干扰源并去除干扰。方法是如上所述将生产线一步一步投入运行。同常常很费力才能排除的外围干扰不同，这里应总能找到解决办法。暂时也可减小灵敏度，直到无误触发为止。Start complete production line起动整条生产线Now start the complete production line.For the set up-step you should,if possible use only metal-free products.The fur

21、ther steps depends on the current situation.If there are metal events while a metal free product is passing through the coil,you should continue with the following point ,otherwise you may skip the following point.现在请你起动整条生产线，在调试阶段应尽可能只使用不带金属的产品，接下去的步骤视当时情况而定，如果在不带金属的产品经过线圈时发生触发，请继续下一点，否则你可跳过下一点。Lea

22、rn product 学习产品Your product is conductive and therefore influences your metal detector without metal being existent in your product.你的产品是导电的，因此虽然产品中无金属，也会影响金属探测器。Follow the instructions as in Adjustment Oprating level 2learn product manual”In order to counterbalance the product effect. 调节 操作面 2 学习产品

23、Optimize sensitivity settings优化灵敏度调节Note:the higher the sensitivity is set,the higher the susceptibility for incorrect triggering.注意：灵敏度调的越高，出现的误触发的可能性夜越大。调节 操作面 灵敏度Change name of the product 给产品命名Now you can enter a name for the product .This is most important if you use several different products

24、or product groups in connection with the metal detection device.现在你可给产品确定一个名字。尤其在你用金属探测设备探测多个不同的产品或产品组时，需要进行这一步。Adjustment Oprating level 2Parameter set 调节 操作面 2 参数存储器Adapting the reject parameter 调节分离参数Adjustment Oprating level 2Reject Parameter 调节 操作面 2 分离参数Adjustments finished调节完毕If you do not wi

25、sh to use the machine for any other products,you can skip the next point.如果你不在设备上运行其他产品，可跳过下一点。Change products更换产品You can save up to 50 different products.In connection with the name sensitivity and separating time are saved. In order to adjust settings for a new product ,you have to change product.

26、 你可储存50个不同的产品。同产品名称一起将储存灵敏度，分离参数以及产品学习过程中的结果。要为一个新的产品进行调节，你必须进行产品更换。 Adjustment Oprating level 2Parameter set 调节 操作面 2 参数存储器Repeat the point “Start complete production line”to “change products until all product/parameter sets that are operated together with the metal detecting device are configured.

27、重复步骤“起动整条生产线”至“更换产品”，直到将所有同金属探测设备一起运行的产品调节完毕。You now have set your metal detection device at optimum level. 你已最佳地调节了你的金属探测器。All further setting possibilities serve for adjusting the metal detection device to the production process and for implementing functions and evaluations adapted to application

28、s. An overview of all of your metal detection devices functions is provided in chapter”Adjustment”.所有接下去的调节工作均用来使金属探测设备同生产过程相配合，以及实现与应用有关的功能和测量。Installation 安裝Please observe the following instructions to assure proper functioning of the metal detector.为保证金属检测器正常运行，请按照以下说明安装检测器。 Electronic 电子. Do not

29、 install the electronics in other electrical cabinets or switchboxes:不要将电子设备安装到其它电子箱或配电箱中。Interferences of other electronic components may cause fault releases其它电子组件的干扰可能会引起错误的触发。. Keep the CAN-Bus-Cabel and the power lead from the search coil separatefrom other electricity consumers: 将探测线圈的CAN-Bus-

30、Cabel和电源线与其它用电户分离。The cables are part of search coil and need to be protected from EMFI 电缆是探测线圈的一部分，需要EMFI保护。Please note:请注意. Disconnect the electronics from power if are welding on units with integratedelectronics.在该设备上进行焊接时，将金属检测器与电源断开，Control box控制箱Holes for fixing the control box 控制箱的固定孔Detector

31、检测器Install the unit in a vibration-free environment将该设备安装在无振的环境中。A higher sensitivity can be adjusted in case of vibration-free installation如果安装环境无振，可设置较高的灵敏度Avoid Electro Magnetic Field Interference (EMFI). Fluctuations in power demandfrom nearby electrical devices can create EMFI which may cause f

32、alserejects.避免电磁场（EMFI）干扰。由附近电子设备引起的电源波动会产生EMFI，可能会引起错误的触发。Interferences trigger off faults 干扰引起的故障Observe the metal free zone requirements 遵守无金属区要求The electronics can be accessed through the access panel located on the lowerpart of the detector.通过位于检测器底部的检修窗可以对该电子器件进行检查。Please leave enough clearanc

33、e to open the access cover with a screwdriver请留出足够的空间，以备使用螺丝刀打开检修盖。If you choose not to use the pillow blocks provided by the manufacturer,please assure proper isolation of the unit. Conductive mounting hardware may create a short circuit.如果不使用制造商提供的支承座，请保证该设备正确绝缘。传导的装配硬件可能会引起短路。Please make sure tha

34、t everything is insulated (clamps made of conductive materialmay cause short circuit !). Specially designed clamps can be ordered when using themetal detector (see chapter Fittings available for delivery“). Please note: Two (2) different types of clamps are avaiable, depending on the individual conv

35、eyingspeed.请确保所有器件都是绝缘的（由导电材料制造的夹板会导致短路）。制造商提供专门为金属检测器设计的夹板（参见“可供配件”）请注意：根据输送机的速度，夹板有两种不同的型号。Power supply电源The power supply has to be within the following limits:电源电压必须在以下要求的范围界限以内：Ininitely 85 to 264 V ACVariable: 50 to 400 Hzor: 100 to 375 V DCVersion special max. 10 ASpecial version: 专用类型Infinite

36、ly 22 to 75 V ACVariable: 50 to 60 Hzor: 22 to 75 V DCThe electronics performs an auto test and adjusts to the supplied voltage.电子器件自动检测，并进行调整使其适合供电电压。The unit is now ready to operate. 现在，该设备已准备完毕，可以运行了。Operation操作The metal detector is operated by the touchpad in front of the electronics cabinet.All

37、 required information is displayed as a text or indicated by LEDs.通过电子箱上的触摸屏对金属检测器进行操作。所有所需的信息都以文本的显示显示或通过LED指示。Power电源 Metal金属 Fault出错Operator interface 操作员接口Display 显示器For additional information: See the chapter Adjustments“更多信息参见“调节”一章。Touchpads触摸屏Additional information in the following chapters.

38、 更多信息参见以下章节。Note:注意The detector is factory set for manual reset, meaning that the unit has to be manuallyreset after a metal detection event. For automatic reset: See the following chapters.检测器出厂设置为手动重置，这意味着该设备在检测到金属后，必须通过手动方式重置。对于自动重置方式参见以下章节。The function of the LED´s function LED的功能Power LED

39、(green) : This LED has to be on during operation. If the LED is not on,the unit does not receive power.电源LED（绿色）：在运行过程中，该LED是亮。如果不亮，说明该设备没有接通电源。Metal LED(red) : Die Metal LED is lit when metal is detected.Acknowledging the detection event by pushing the OK“ pad extinguishes the LED.金属LED（红色）：当检测到金属时

40、，金属LED变亮。按“ok”键确认该检测事件后，LED.熄灭。Fault LED(red) : The fault LED lights up, if the Electronics detect a fault condition.Push the OK“ pad after correcting the faultIf the fault has been properly corrected, the LED will not be on.出错LED（红色）：如果电子器件检测到错误状态，出错LED变亮。排除错误后，按“ok”键。如果错误被成功排除，LED不再变亮。Adjustments调

41、节Overview operating levels操作面一览Operating level 1操作面1 Sensitivity 灵敏度 Choose parameter set(Change products)更换参数（更换产品） Empty out collector bin (optional)排空收集容器 Metal counter 金属计数器 Start detector test 探测器自检起动Operating level 2操作面2 Learn product学习产品 Learn product manual手动学习产品 Learn product automatic自动学习产

42、品 Reject parameter分离参数 Reject time (optional)分离时间 Cumulative ejection time (optional) 容器填料时间 Metal counter金属计数器 Parameter set 参数存储器 Choose parameter set(Change products)更换参数 Change name更改名称 Copy setup复制参数 Measure noise抗干扰滤波器 Frequency频率 Secondary frequency 边频 Select transmitter frequency(optional)选择

43、发射器频率 Clock setup调节时钟 Operating language操作语言 Detection探测 Detection (optional) 探测 Active output A1开关输出端A1 Access operating level进入权 Direct access直接选择键 Access operating level 1进入操作面1 Access code进入代码 Access operating level2进入操作面2 Access code进入代码 Access operating level QM进入质量管理界面 Access code进入代码 Version

44、 info版本信息 Restor factory settings恢复出厂设置Operating level QM操作面QM（质量管理） Detector test探测器自检 After power on 开机后 Test cycle自检周期 Test timeout自检持续时间 Signal tolerance 信号公差 Angle tolerance 角度公差 Learn sample parts试样学习 Contamin.level污染程度 Measure interval测量时间间隔 Detections次数 Print log打印 Print mode 打印模式 Print log记

45、录打印General概述The metal detector is delivered pre-set from the factory. Under normal circumstancesno other adjustments are required.The following chapters contain the required information if you should wish to modifythe factory adjustments.金属检测器的工作参数在出厂前已设置完毕。通常不需要改动或只需进行微小的调整。如果想改变出厂设置，以下章节包括了所需要的信息。

46、Only authorized and trained persons should perform adjustments!Improper adjustments may impair the function or render thedetector inoperative!只有培训过的人员或经授权的人员才能进行调整。需要注意的是，如果设置参数调整不当，可能会消弱金属检测器的功能，甚至使检测器不能工作。Display显示器1. Navigate back and forth / up and down in the menu.在菜单中前后/上下定位2. Raise or lower a

47、 value 增加或降低参数值Menu selection / Confirmation of selected value 菜单选择/确认选择的参数值Operating level 1 操作面1Sensitivity 灵敏度The higher the sensitivity ,the higher the susceptibility to erroneous ejections.灵敏度越高，出现误触发的可能性也越大。To optimise the sensitivity setting,you should use the following pattern:1) take the sm

48、allest metal piece you want to detect and run it through the metal detecotor.2a) Metal detection Reduce the sensitivity in small steps until the smallest metal piece is no longer detected,and increase the sensitivity setting by a safety reserve of 5%/2b)No metal detection Increase the sensitivity in

49、 small steps until the smallest metal part is finally detected,And increase the sensitivity setting of 1% sensitivity,the machine will still exhibit basic sensitivity. 为最佳地调节灵敏度，你应按如下方式行事：1） 请传送一个你刚好要探测的金属件。2a)金属识别 以小幅度逐渐降低灵敏度，直到正好无法识别金属件，然后将灵敏度提高5%的保险余地。2b)无金属识别以小幅度逐渐提高灵敏度，直到正好能识别金属件，然后将灵敏度提高5%的保险余

50、地。Change products 更换参数 You can choose one of 50 different parameter sets. 你可以在50个不同的参数组之间选择。Metel counter金属金属器The menu item metal counter shows the number of metal messages issued by your metal detection device.On operating level 2 the metal counter can be restored to zero.菜单金属计数器显示你的金属探测设备通报金属的次数。在

51、操作面2可将金属计数器复位到零。Empty out collector bin (optional) 排空收集容器(选项l) The Empty out collector bin menu item is only displayed ,if Cumulative ejection time has been activated in operating level 2.If you wish to empty out collector bin before it is full,this menu item will re-set cumulative time.排空收集容器菜单只有在操

52、作2中的排空收集时间被激活时才会显示。如果你打算在容器满料时清空，可以在这个菜单内重置收集时间。Start detector test 探测器自检起动You can start the detector test manually here.You can set time duration in which you must perform the detector test and additional configurations in the detector test menu item.这时可以手动的方式启动探测器自检功能。你可以在菜单探测器项下对你进行探测器自检所需要的时间和其他一些调节项目进行设定。Operating level 2 操作面2 Learn product 学习产品The learning process