康明斯ISBe发动机简介(中文)

1、Cummins Engine Company ConfidentialISBeEuro 3, 3.9 and 5.9 litre engines符合欧三排放标准的符合欧三排放标准的3.9 升和升和 5.9升发动机升发动机Designed in Europe for European market needs为投放欧洲市场而设计为投放欧洲市场而设计Cummins Engine Company ConfidentialSLIDE NO. 2ISBe270100.pptCummins New ISBe康明斯新产品康明斯新产品ISBe The ISBe family of 4 and 6 cylind

2、er engines is the replacement for the market leading B Series in European truck, speciality and bus applications. The ISBe is an all new, one litre per cylinder engine with high pressure common rail electronic fuel system, 4 valves per cylinder, a rear gear train, and the most capable electronic man

3、agement system yet seen on a mid range diesel. ISBe 系列系列4缸和缸和6缸机是欧洲市场上替代缸机是欧洲市场上替代B系列发动机的领先产品系列发动机的领先产品,主要用于卡车、特种车辆和客车。主要用于卡车、特种车辆和客车。 ISBe系列发动机系列发动机 是一种全新的单缸排量为是一种全新的单缸排量为1升的发动机，共升的发动机，共管式高压燃油系统，每缸管式高压燃油系统，每缸4气门设计气门设计, 齿轮传动移至后端齿轮传动移至后端,发发动机完全电控，用于中等马力柴油机。动机完全电控，用于中等马力柴油机。Cummins Engine Company Conf

4、identialSLIDE NO. 3ISBe270100.ppt0510152025197019751980198519901995200020052010Oxides of Nitrogen0.00.10.20.30.40.50.60.70.8Particulate MatterWhy为什么为什么?Euro 3Euro 4Euro 4 - 10/05, 10/06Euro 5 - 10/08, 10/09Euro5NOx reduced by 4 times in 10 years 氮氧化物在氮氧化物在10年内降低年内降低4倍倍PM reduced by 7 times in 10 yea

5、rs 颗粒物在颗粒物在10年内降低年内降低7倍倍Performance / Fuel Trade-off at low emissions too severe 性能性能/燃油经济性很难在低排放情况下达到平衡燃油经济性很难在低排放情况下达到平衡氮氧化物颗粒物Cummins Engine Company ConfidentialSLIDE NO. 4ISBe270100.pptEcho? ISB? ISBe?u Echo is the Cummins code name for the B Series replacement engine for Euro 3 and beyond. Echo

6、 代表康明斯代表康明斯B系类符合欧系类符合欧III排放及更高排放的系列产品代码排放及更高排放的系列产品代码u ISB is the American electronic version of todays B Series engine. ISB是美国电控版本的是美国电控版本的B系列的发动机系列的发动机u ISBe is Cummins production name for Echo. ISBe 是是Echo的康明斯产品名称的康明斯产品名称Cummins Engine Company ConfidentialSLIDE NO. 5ISBe270100.pptISBeISBeInteract

7、 Systems英特互动系统u Encompassesu Engine Management发动机管理u Controls Integration控制集成化u Operator Convenience/ management驾驶员管理便捷u Safety and Asset protection安全保护u Powertrain Integration传动系集成化u Business/Maintenance support商务/保养支持u Diagnostics故障诊断性好INSITE (英赛特软件)/ INROADS / INFORM(易览)Evolution of the proven an

8、d highlysuccessful B Seriesengine被证明为B系列的成功发展Experience经验化Electronic电控化Economy经济型Evolution改进型European欧洲型Efficiency有效型Environmental环保型Extra更多功能Cummins Engine Company ConfidentialSLIDE NO. 6ISBe270100.pptV Va al l u ue eProduct Requirements产品特点产品特点u Euro 3 emissions compliance 符合欧符合欧III排放标准排放标准u Best

9、in class fuel economy 燃油经济性好燃油经济性好u Best in class reliability and durability 可靠性高、耐久性好可靠性高、耐久性好u Lowest noise 噪声低噪声低u Flexibility - ability to be tailored to individual market needs 应用灵活应用灵活 - 适应不同应用场合和特殊用户的要求适应不同应用场合和特殊用户的要求u Base engine architecture for Euro 4 易于升级到欧易于升级到欧4u Power Density 比功率大比功率大

10、u Lowest Cost of Operation 运行成本低运行成本低Cummins Engine Company ConfidentialSLIDE NO. 7ISBe270100.pptV Va al l u ue eProduct Deliverables产品特点产品特点uEuro 3 emissions compliance 符合欧符合欧III排放标准排放标准uBest in class fuel economy 燃油经济性好燃油经济性好u5% better than Euro 2 优于欧优于欧II 5%uBest in class reliability and durabili

11、ty 可靠性高、耐久性好可靠性高、耐久性好uLowest noise 噪声低噪声低u92 Dba 1m noise level 1米范围内米范围内92分贝分贝uFlexibility - ability to be tailored to individual market needs 应用灵活应用灵活 - 适应不同应用场合和特殊用户的要求适应不同应用场合和特殊用户的要求uOptimised Truck, bus & speciality ratings优化了卡车、客车和特种车辆的功率等级优化了卡车、客车和特种车辆的功率等级uBase engine architecture for E

12、uro 4 易于向欧洲易于向欧洲IIII过渡过渡uPower Density功率密度大功率密度大uBest in class packaging - Size & weight 各功率等级的发动机，体积更小，重量更轻各功率等级的发动机，体积更小，重量更轻uSmaller than Euro 2 on lower power ratings小功率等极的发动机，体积比欧小功率等极的发动机，体积比欧II更小巧更小巧u运行成本低运行成本低uFuel Savings节省燃油节省燃油uImproved Oil drains改善的机油更换系统改善的机油更换系统Cummins Engine Compa

13、ny ConfidentialSLIDE NO. 8ISBe270100.pptISBeCummins Engine Company ConfidentialSLIDE NO. 9ISBe270100.ppt发动机特性发动机特性uBosch HPCR fuel system 高压共管燃油系统高压共管燃油系统uFracture split connecting rod分离式的连杆分离式的连杆uWastegated and variable geometry turbocharger可变几何的废气旁通式的增压器可变几何的废气旁通式的增压器uAutomatically tensioned FEAD自

14、调整式的自调整式的FEAD(皮带驱动机构皮带驱动机构)uDirected flow piston cooling ( J-jets )活塞式直喷式冷却活塞式直喷式冷却uGallery cooled , single ni-resist pistons环式冷却环式冷却,单镍防锈活塞单镍防锈活塞uTwo piece exhaust manifolds 2组排气歧管组排气歧管uCassette type crankshaft seals 盒式曲轴密封盒式曲轴密封 uSAE # 1 flywheel housing option可匹配可匹配SAE#1飞轮壳飞轮壳uHigh wear resistant

15、 overlay bearings高耐磨重载轴承高耐磨重载轴承uViscous damper on 6 cylinder products在在6缸机上安装阻尼减振块缸机上安装阻尼减振块uTuned rubber damper on 4 cylinder products在在4缸机上安装可调谐的橡胶减振块缸机上安装可调谐的橡胶减振块uIntegrated CCV option集成式的集成式的CCV选件选件Design 设计Cummins Engine Company ConfidentialSLIDE NO. 10ISBe270100.pptHPCR Electronic Fuel System

16、高压共管电控燃油系统高压共管电控燃油系统u Fully Variable fuel injection timing自自由设定喷油时间由设定喷油时间u Full Electronic Control of fuelling油量油量完全电控完全电控u High Injection Pressure capability - independent of engine rpm 在全转速在全转速范围内的燃油高压喷射范围内的燃油高压喷射u Flexible fuelling (variable pressure, rate shaping, pilot injection, etc)灵活灵活的喷油方式

17、（喷油压力可调，可实现预的喷油方式（喷油压力可调，可实现预喷喷)u Optimised combustion at all speeds and loads实现全转速范围内及全负荷范实现全转速范围内及全负荷范围内最佳燃烧状态围内最佳燃烧状态u Improved Fuel Economy更好的燃油经更好的燃油经济性济性u Improved Cold Starting更好的冷起动更好的冷起动性能性能u No Acceleration, black or white Smoke无加速黑烟无加速黑烟,白烟白烟u Greater Flexibility for optimisation更更多的优化方案多

18、的优化方案u Superior low speed performance and smoke更好的低速性能及低速排放更好的低速性能及低速排放u Lower noise低噪音低噪音u Low particulate, low Nox排放物中颗粒排放物中颗粒物氮氧化物含量低物氮氧化物含量低Cummins Engine Company ConfidentialSLIDE NO. 11ISBe270100.pptCylinder head气缸盖气缸盖u Four Valves per Cylinder每缸每缸4气门气门u Centered fuel injector喷油器位于燃烧喷油器位于燃烧室中央

19、室中央u Integral Intake manifold整体式进气歧整体式进气歧管管u Valve seat inserts嵌入式的气门座嵌入式的气门座u Multi-layer steel cylinder head gasket多层缸质气缸盖衬垫多层缸质气缸盖衬垫u Heavy duty two piece exhaust manifold重载式的两段排气歧管重载式的两段排气歧管u Thermostat housing incorporated into the head缸盖上有节温器室缸盖上有节温器室u Two piece isolated rocker cover两两片独立的摇臂盖片

20、独立的摇臂盖u Freer breathing for a faster response具有快速反映的曲轴箱通风具有快速反映的曲轴箱通风u Superior low speed performance很好很好的低速性能的低速性能u Optimum efficiency combustion优化优化高效的燃烧高效的燃烧u Low particulate, low Nox排放物中颗粒排放物中颗粒物及氮氧化物含量低物及氮氧化物含量低u Leak free design防泄漏设计防泄漏设计u Heavy duty Durability重负荷下耐久性重负荷下耐久性强强u Improved coolan

21、t control加强冷却控制加强冷却控制u Lower noise and easier servicing低噪低噪声、维修方便声、维修方便Cummins Engine Company ConfidentialSLIDE NO. 12ISBe270100.pptPilot Injection预喷油预喷油Injection Cycle Time喷油循环时间Injection Pressure喷油压力Cummins Engine Company ConfidentialSLIDE NO. 13ISBe270100.pptRear Gear Train and Crankshaft Seals后齿

22、轮室传动系和曲轴的密封后齿轮室传动系和曲轴的密封u Die cast aluminium housing at the rear, sandwiched between the block and flyhweel housing.齿轮室是铸铝壳体齿轮室是铸铝壳体,装在装在发动机后侧发动机后侧,加在刚体和飞轮壳之间加在刚体和飞轮壳之间u A spur gear train from the crankshaft drives the camshaft, fuel pump and accessory (air compressor/power steering pump).曲轴的动力通过正时齿

23、轮曲轴的动力通过正时齿轮系来驱动凸轮轴、油泵和附件（空压机系来驱动凸轮轴、油泵和附件（空压机/动动力转向系力转向系)u Unit design crankshaft seals.精细设计精细设计凸轮轴密封凸轮轴密封u Major noise reduction噪声大幅降低噪声大幅降低u 240Nm capable accessory drive驱动驱动附件的能力为附件的能力为240NM u Seals that are more tolerant of surface irregularities and are thus less likely to leak.精细的密封设计容许精细的密封设

24、计容许密封表面有更大一点的制造公差密封表面有更大一点的制造公差,减少泄减少泄漏可能性漏可能性Cummins Engine Company ConfidentialSLIDE NO. 14ISBe270100.pptBlock and Oil Pan缸体和油底壳缸体和油底壳u Sculpted and stiffed block.高强度的油高强度的油底壳底壳u Optional internal ladder frame.内部框内部框架接梯式结构架接梯式结构u Increased wall thickness. 壁厚增加壁厚增加STORM fittings (Straight Thread O

25、Ring Metric)更精细的装配更精细的装配(直螺纹米制直螺纹米制O型圈型圈)u Enclosed tappet cover.密封的挺柱盖密封的挺柱盖u 360deg thrust in all 6 cyl engines.360 所有的所有的6缸机配有缸机配有360度止推轴瓦度止推轴瓦u Optional 360 deg thrust for 4 Cyl. 4缸机可选缸机可选360度止推轴瓦度止推轴瓦u Innovative suspended oil pan新颖的悬新颖的悬浮式油底壳浮式油底壳u Major noise reduction噪声大幅降低噪声大幅降低u Improved s

26、trength扭矩大大增加扭矩大大增加u Elimination of potential leak points 消除可能的泄漏点消除可能的泄漏点u Improved clutch release load 改进的改进的离合器卸载功能离合器卸载功能u capability for single plate clutches可可匹配单片离合器匹配单片离合器u Support, leak-free sealing and isolation for noise.免漏的密封和隔离噪免漏的密封和隔离噪音音Cummins Engine Company ConfidentialSLIDE NO. 15I

27、SBe270100.pptClosed crankcase ventilation system 闭环的曲轴箱通风系统闭环的曲轴箱通风系统Baffled area in valve cover气门室盖被隔板隔开区域Sealed area between FH and gear housing飞轮和齿轮之间的密封区域 CCV filter闭环的曲轴箱滤器Oil drain to gear housing 机油流向齿轮室 Oil drain to sump 机油流向油底壳Non-return valve 单向阀Air intake to turbo 流向增压器的进气Oil drain 机油流向Bl

28、ow-by gas下 排 气Filtered blow-by gas过滤的下排气Cummins Engine Company ConfidentialSLIDE NO. 16ISBe270100.pptB-Series Euro 2B系列欧IIISBeB系列欧IIIBore X troke缸径X行程 102 X 120Same排放 4B = 3.9L 6B = 5.9L 4Cyl ISBe = 3.9L 6Cyl ISBe = 5.9LAspiration进气方式 Turbocharged,带增压器 Charge-air cooled 中冷 Some are non-wastegate部分带废

29、气旁通阀 Turbocharged, charge air cooled增压中冷 All are wastegated全部带废气旁通阀Block刚体 Thin wall iron casting薄壁铸铁 Cam in block凸轮轴在缸体内 New Sculpted design新的铸造工艺 Improved rigidity for oise提高硬度,降低噪音 Tappet chest removed顶柱室被取消 Cam in blockretained凸轮轴在缸体内得到保留Head缸盖 2 valves percylinder每缸2气门 Integral intakemanifold整体

30、式进气歧管 4 valves per cylinder每缸4气阀 Centered injector喷油器位于燃烧室中央 Integral intake manifoldretained保留整体式进气歧管 Revised casting and re-optimized airflow改进的铸造工艺和更优化的空气流动 B-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE NO. 17ISBe270100.pptname : Page 1Document last saved by :

31、Version : 08/04/01 4:53 PMB-Series Euro 2B系列欧2排放发动机ISBeB系列欧III发动机Gear Drive齿轮驱动Front of engine drives cam,fuel system, accessories齿轮驱动系统前置 Rear of engine drives cam, fuel system,accessories齿轮驱动系统后置AccessoryDrives附件驱动 Front of engine - SerpentineBelt发动机前端皮带驱动 SAE “ A” or “ B” optionsavailable法兰接口A或B可

32、选 Front of Engine = Serpentine belt withrevised tensioner position优化了张紧轮位置的皮带驱动机构 Rear of engine - “ A” or full “ B”availableFuelSystem燃油系统 Mechanical VP14 or P7100机械式VP14或P7100油泵 Driven from front of Engine驱动系在发动机前端 Not capable for Euro 3 or 98EPA不能达到欧III或98EPA标准 CP3.3 High Pressure Common Rail CP3

33、.3 高压共管燃油系统 Driven from Rear of Engine 齿轮驱动系统后置EngineControls发动机控制 Mechanical Fuel System机械式燃油系统 Bosch EDC7 Electronic Control ModuleBosch EDC7 电控模块Cummins Interact Electronic ControlSoftware康明斯交互控制软件B-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE NO. 18ISBe270100.p

34、ptname : Page 1B-Series Euro 2ISBePower功率 4B = 135 PS 6B = 235 PS 4B = 167 PS 6B = 275 PSTorque扭矩 4B = 500 Nm 6B = 800 Nm 4B = 600 Nm at launch 6B = 950 Nm at launchServiceTools维修工具 No special mechanicaltools required for BaseEngine基本发动机系统无特殊修理工具 Bosch fuel systemrequires calibration offengine博世燃油系统

35、需要在装机前校准 No special mechanicaltools required for BaseEngine (Same)基本发动机系统无特殊修理工具 Cummins INSITEelectroic diagnosticsystem (Same)康明斯INSITE(英赛特)软件故障诊断系统B-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE NO. 19ISBe270100.pptISBe Competitive Positioning ISBe 与同行业对比与同行业对比CO

36、NFIG.(配置)HP mRange(马力范围)DISP.(litres)(排量)TORQUE(Nm)(扭矩)RATEDSPEED(RPM)(额定转速)WEIGHT(kg)(重量)COMMENTS(备注)CUMMINSISBeIL 4/4valve135-1673.922500-6002500335Competitive advantage: weight, size, ratingsavailability在尺寸、重量和功率范围上具有竞争优势MAN 0834IL 4/2 valve140-1804.586502400445Uses internal EGR 使用废气再循环)Mercedes9

37、04IL4/3 valve102-1704.249400-6602300395Size and weight ISBe体积、重量大于 ISBeCUMMINSISBeIL 6/4 valve185-2755.88650-9502500460Weight, size, ratingsavailabilty在尺寸、重量和功率范围上具有竞争优势MAN 0836seriesIL 6/2 valve220-2806.87850-11002400600Uses internal EGR使用废气在循环Mercedes906IL6/3 valve231-2796.374810-11002300530Size a

38、nd weight ISBe体积、重量大于 ISBeCummins Engine Company ConfidentialSLIDE NO. 20ISBe270100.pptISBe Size ISBe尺寸尺寸排量（升外形尺寸重量(公斤COMMENTS(备注)CUMMINSISBe43.922810 x720 x820335Competitive advantage: weight,size, ratings availability在尺寸、重量和功率范围上具有竞争优势MAN 08344.58937x630 x923440Uses internal EGR (fuel penalty)使用废气

39、再循环Mercedes9044.2491017x645x925395CUMMINSISBe65.881072x735x842460Weight, size, ratingsavailabilty在尺寸、重量和功率范围上具有竞争优势MAN 0836series6.871185x720 x936/1016623Uses internal EGR (fuel penalty)使用废气再循环Mercedes9066.3741219x645x940530Cummins Engine Company ConfidentialSLIDE NO. 21ISBe270100.pptISBe Fuel Syste

40、m燃油系统燃油系统Cummins Engine Company ConfidentialSLIDE NO. 22ISBe270100.pptBasic基本功能基本功能uPower, Torque, and Speed control 功率、扭矩和转速控制功率、扭矩和转速控制uEmissions排放控制排放控制Controls Integration控制集成化控制集成化uDrive-by-Wire有线控制有线控制uRoad Speed Limiter车速限制器车速限制器uCruise Control巡航控制巡航控制uPTO (Cab and Remote)取力（驾驶室和遥控取力（驾驶室和遥控uF

41、an Clutch Control风扇离合控制风扇离合控制uEngine Retarder Control发动机制动控制发动机制动控制uRemote Throttle, Remote PTO遥控节气门、遥控取力遥控节气门、遥控取力uMultiplexed signals to inst. Panel多路信号输入到仪表板多路信号输入到仪表板Driver Convenience / Management驾驶员的管理驾驶员的管理u Adjustable Idle (inc./dec.)怠速可调整（可升怠速可调整（可升/可降可降)u Integrated Starting Aids集成的起动帮助集成的

42、起动帮助u Idle Shutdown 怠速停车怠速停车u Geardown protection换档保护换档保护交互式系统交互式系统Cummins Engine Company ConfidentialSLIDE NO. 23ISBe270100.pptSafety and Asset Protection安全和财产保护安全和财产保护uStarter interlock 起动互锁起动互锁uThrottle interlock油门互锁油门互锁uWater In Fuel Sensing油中有水感应油中有水感应uEngine Protection发动机保护发动机保护u“Flight Record

43、er”行驶记录行驶记录uEngine Warm-up Protection发动机暖机保护发动机暖机保护uSwitchable Max. Torque, Max. Speed 最大扭矩、最大转速可转换最大扭矩、最大转速可转换uPowertrain Protection动力传动系保护动力传动系保护uAnti-Theft放盗窃放盗窃uAcceleration rate control加速率控制加速率控制Powertrain Integration动力传动系集成动力传动系集成 uJ1939 Serial Data Link J1939 串口数据链串口数据链u Powertrain Protection

44、 (torque control) 动力传动系保护（扭矩控制动力传动系保护（扭矩控制Business / Maintenance Support业务业务/维修支持维修支持uTrip Information system 旅程信息系统旅程信息系统uMaintenance Monitor 保养监视保养监视Diagnostics 诊断诊断uDuty Cycle Monitor using INFORM and RoadRelay使用使用INFORM 和和RoadRelay 进行负荷循环监视进行负荷循环监视uReal Time Clock - Time/Date Stamping 实时监控实时监控,记

45、录故障发生的时间和日期记录故障发生的时间和日期uINSITE Diagnostic tool INSITE 诊断工具诊断工具交互系统交互系统Cummins Engine Company ConfidentialSLIDE NO. 24ISBe270100.pptModel型号PS马力RPMTorque扭矩NMRPMISBe 13513525005001200 - 1600ISBe 15015025005501200 - 1600ISBe 17016725006001200 - 1600ISBe 180ISBe 185185185250025006257001200-20001200-1700I

46、SBe 220ISBe 250220250250025008207501200-17001200-1700ISBe 25025025009501400-1700ISBe 27527525009501400-1700Echo - Euro 3 Ratings Echo-欧欧3功率等级功率等级Cummins Engine Company ConfidentialSLIDE NO. 25ISBe270100.pptEcho 4 缸机功率曲线缸机功率曲线406080100120140160180200800100012001400160018002000220024002600RPMPSEcho 17

47、0Echo 135Echo 150Cummins Engine Company ConfidentialSLIDE NO. 26ISBe270100.pptEcho 4 Cylinder - Torque Curves Echo 4 缸机扭矩曲线缸机扭矩曲线350400450500550600650800100012001400160018002000220024002600RPMTorque NmCummins Engine Company ConfidentialSLIDE NO. 27ISBe270100.pptEcho 6 Cylinder -Power Curves Echo 6 缸

48、机功率曲线缸机功率曲线185PS220PS250PS80100120140160180200220240260280300800100012001400160018002000220024002600PSEcho 275Echo 185Echo 220Echo 250Cummins Engine Company ConfidentialSLIDE NO. 28ISBe270100.pptEcho 6 Cylinder - Torque CurvesEcho6缸机扭矩曲线缸机扭矩曲线5005506006507007508008509009501000800100012001400160018002000220024002600RPMNmCummins Engine Company ConfidentialSLIDE NO. 29ISBe270100.pptBenefits - Noise优势优势-噪声低噪声低6 Cyl. ISBe 4 Cyl. ISBe 6 Cyl. B Mech. 6缸ISBe 4缸ISBe 6缸B系列 机械式机械式Rated power (dba) 93.3 91.9 99额定功率(分贝)Low idle(dba) 77 78.6低怠速(分贝) High idle(dba) 92.2 93.8 101高怠速高怠速(分贝)Benefits - Lo