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1、Workshop 7a: Mixing TankIntroductionBackgroundThis workshop will demonstrate the practical application of ANSYS Meshing to a mixing tank model. Access to DesignModeler is required.ObjectivesStarting ANSYS MeshingGenerating a meshDecomposing for Sweep MeshingLocal SizingUsing Advanced Size FunctionsU
2、sing InflationNamed SelectionsProject StartupCreate the ProjectStart Workbench. Start All Programs ANSYS 16.0 Workbench 16.0 This workshop uses the geometry created in workshop 7a of the DesignModeler course. Open your saved project (DMWS7a) and drag and drop a Meshing component system onto the Geom
3、etry Cell (A2) as shown. If you did not complete this workshop, a copy is provided in the meshing workshops input files WS7a folder. Double click on the Mesh Cell B3 to start Meshing.Set UnitsFrom the main menu select Units and, if it is not already set, specify Metric (m.).UnitsView the GeometryExp
4、and the Geometry Object in the Outline and select both bodies (CTRL click to multiple select).In the Details View, under Graphics Properties set Transparency to 0.5. Click the Mesh Object in the Outline.GeometryPreparationPlanningThis geometry contains two single body parts, an inner body containing
5、 the rotating impeller and a stationary outer body. This will result in a non-conformal interface which will allow the impeller to rotate in the simulation.The impeller body is complex and so the Tetrahedrons Method combined with Advanced Size Functions to capture curvature would be a good candidate
6、.Inflation will also be used on the impeller surfaces to capture boundary layer gradients.The same method could be applied to the outer body for simplicity. However, some simple slicing operations in DesignModeler will allow more efficient sweep methods to be applied. Global Mesh SettingsMeshIn Deta
7、ils of “Mesh”, set the following under Defaults; Physics Preference: CFD. Solver Preference: FLUENT.Under Sizing, set; Use Advanced Size Function: On: Curvature. Relevance Center: Fine.Leave all other settings to Default. We will apply inflation later.Generate MeshGenerate the Mesh and press “Show M
8、esh”.Snap to the +Z view using the Axis Triad.Select the Section Plane buttonCreate a section by clicking , dragging down and releasing to define a vertical slice as shown.Snap to the Iso View.Initial MeshView the Mesh InteriorZoom into the impeller body as shown using the Box Zoom Tool.The Automati
9、c Method has applied Patch Conforming Tetrahedrons refining for curvature where required.The Non-Conformal Interface between the impeller and the outer body is clearly visible. Switch off the Slice Plane.To gain the advantages of a hex sweep mesh well need to make some simple but important modificat
10、ions to the geometry.Initial MeshPreparationPlanningTo enable the application of sweep hex mesh methods the geometry will be decomposed in DesignModeler.Two slice operations will be performed. The first will use the impeller body side faces to slice vertically through the outer body. The second will
11、 slice through using the XYPlane.This will leave four outer annular bodies (two shown here for clarity) which can be swept meshed radially around the axis and one lower cylindrical body which can be swept meshed upwards.The impeller body will be left in its existing form and meshed with Tetrahedrons
12、.Sweep UpSweep RoundTetrahedronsOpen DesignModelerFrom the Workbench Project Schematic, double click the Geometry Cell (A2) to launch DesignModeler. Do not close the Meshing Application.Decomposition in DesignModelerSlice 1In DesignModeler, select Slice from the Create Menu.In the Details View set S
13、lice Type to Slice by Surface.Activate the Target Face Selection Box .Select the face dividing the impeller body from the outer body by clicking on it and selecting the appropriate selection pane in the lower left corner of the Graphics Window. Apply the Selection.Set Slice Targets to All Bodies.Gen
14、erate.Decomposition in DesignModelerSlice 2Select Slice again from the Create Menu.In the Details View set Slice Type to Slice by Plane.Activate the Base Plane Selection Box .Select the XYPlane from the Tree Outline and apply the Selection.Set Slice Targets to Selected Bodies and select the two bodi
15、es as shown.Apply the selection and Generate.Decomposition in DesignModeler12Form a Multi-Body PartWe need the five new outer bodies to be conformal. Select the five as shown, right click and select Form New Part from the Context Menu.Decomposition in DesignModeler12345ReviewCheck you have 2 Parts,
16、6 Bodies as shown.Close DesignModeler and return to the Meshing Application.Decomposition in DesignModelerAttach the New GeometryIn the Meshing Application, from the Outline, right click on Geometry and select Update Geometry from Source.When the modified geometry has loaded generate the mesh using
17、the existing settings.Select the Mesh Object in the Outline to view the new mesh.Refresh GeometryView the MeshThe Meshing Application has now automatically applied Sweep Methods to the new sweepable bodies.Switch on the Section Plane to study the mesh interior.Switch off the Section Plane when ready
18、 to proceed.Sweep MeshPreparationPlanningTo better control the sweep mesh well apply some local edge sizing controls.Well specify a fixed number of divisions to control the sweep around the axis.To control the sizing of the mesh radially well apply biased edge sizing to ensure the cell size decrease
19、s nearer to the centre.Biased SizingFixed Number of DivisionsAdd Edge SizingRight click on the Mesh Object in the Outline and select Clear Generated Data from the Context Menu to clear the mesh. Answer Yes.Select the Edge Selection Filter.Select the four edges as shown (CTRL click for multiple selec
20、t).Right click in the Graphics Window and select Insert Sizing from the context Menu.Local SizingAdd Edge SizingUnder Details of “Edge Sizing” set; Type: Number of Divisions. Number of Divisions: 40. Behavior: Hard.The specified Edge Sizing will be previewed on the geometry.Local SizingAdd Biased Ed
21、ge SizingEnsure the view is set to isometric.Select the body as shown, right click and select Hide All Other Bodies from the Context Menu. Local SizingAdd Edge SizingSelect the Display Edge Direction button.The direction sense shown on the edges will dictate the direction of any applied biasing.We w
22、ant edge directions to be either pointing towards or away from the centre. Since two edges are in opposite direction, we will use reverse bias option in Edge Sizing controlSwitch off the Display Edge Sense by clicking the button again.Local SizingAdd Biased Edge SizingSelect the four edges as shown,
23、 right click Insert Sizing.Under Details of “Edge Sizing” set; Type: Number of Divisions. Number of Divisions: 30. Behavior: Hard. Set the Bias Type as shown in the Details View. Bias Factor: 8. Activate the Reverse Bias edge selection box Select the two edges as shownLocal SizingReverse Bias EdgesA
24、dd Named SelectionsRight click and select Show All Bodies from the Context Menu.Right click on the single body part in the Outline and select Hide All Other Bodies.Snap to the +Z view using the Axis Triad.Named SelectionsAdd Named SelectionsUsing the Face Selection Filter and the Box Select Tool sel
25、ect the faces of the impeller as shown.Right click and select Create Named Selection from the Context Menu.Named SelectionsAdd Named SelectionsIn the Named Selection Dialog box enter the name impeller and click OK.Named SelectionsAdd Named SelectionsSelect Single Select.Select the three faces surrou
26、nding the impeller and create a Named Selection “interface-inner”Right click, Show All Bodies.Named SelectionsAdd Named SelectionsSelect the two faces forming the shaft and create a Named Selection “shaft”.Named SelectionsAdd Named SelectionsSelect any one of the outer faces and select Extend to Lim
27、its.Create a Named Selection “tank”.Named SelectionsAdd Named SelectionsHide the impeller body by right clicking it in the Outline and selecting Hide Body.Switch on the section plane and select all five faces forming the cavity as shown.Create a Named Selection “interface-outer”.Switch off the Secti
28、on Plane.Named SelectionsAdd Named SelectionsFinally, create Named-Selections for the two fluid domains.Select the single body part from the Outline, right click and Create Named Selection “fluid-inner”.Select the five bodies from the multibody part, right click and Create Named Selection “fluid-out
29、er”.Right click, Show All Bodies.Named SelectionsSetup InflationSelect the Mesh object in the Outline to display Details of “Mesh”.Under Inflation set Use Automatic Inflation: All Faces in Chosen Named Selection. Named Selection: impeller.Under Statistics set Mesh Metric: Orthogonal Quality.Global I
30、nflationSetup InflationUnder Advanced set Number of CPUs for parallel part meshing to “Program Controlled” Parallel part meshing allows simultaneously meshing of multiple parts on multiple CPUs . Program Controlled option will attempt to use all cores on the machine. Since the model has 2 separate parts, Program Controlled will use 2 CPUs for this model.Generate Mesh.Parallel Part MeshingCheck and Inspect the MeshMinimum Orthogonal Quality is acceptable.Snap to the +Z view using the Axis Triad.Create a new Section Plane horizontally as shown
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