FBCDZ系列通风机使用说明书

1、FBCDZI列煤矿地面用防爆抽出式对旋轴流主通风机（执行标准：GB/T21151-2007、MT754-2005Q/DAKP019-200&使用说明书XX平安电气目录概述1结构特征与工作原理1技术特征2安装与调试30运行与维护31包装与运输32开箱检查与贮存32常见故障的分析与处理措施33FBCD凛列煤矿地面用防爆抽出式对旋轴流主通风机概述产品特点FBCDZ系列煤矿地面用防爆抽出式对旋轴流主通风机(以下简称主通风机)采用弯掠组合正交型三维扭曲叶片技术，该系列高效低噪主通风机的叶片设计是基于集中参数最优控制理论、分布参数最优控制理论、全三维湍流流场正、反问题数值模拟等现代理论，以流动损失

2、和气动噪声最小为目标，通过叶片弯掠量等多参数控制，利用计算机进行综合气动、结构优化设计的一种设计方法。该系列主通风机是一种适用于煤矿作主要通风机的高效节能、低噪声新型主通风机。结合大、中型煤矿的通风网络参数，由我公司与西北工业大学采用弯掠组合正交技术联合设计制造的，产品经国家级鉴定，认为“该系列风机具有效率高、噪声低、结构紧凑、性能可靠、安装便利等特点；采用的弯掠组合正交三维扭曲叶片技术，属国内首创；产品达到了国际先进水平”，被列入国家技术创新计划项目、国家重点新产品，获“XX省名牌产品”称号。该系列主通风机可根据用户提供的工况参数采用个性化设计，以确保在高效区运行。使用环境条件海拔不超过10

3、00m。输送的气体介质温度为-20C40Co环境空气相对湿度不大于95%(25C)。主通风机型号的组成与其代表意义FBCDZXNoX/2XY通风机在启动前，必须清除流道中，特别是进风口前50m内的异物，以防吸入通风机损坏其叶轮。安装前必须检查通风机是否有损坏或变形，叶片顶部与筒圈间隙是否符合要求（单边间隙不得小于2.5mg。1 结构特征与工作原理2.1该系列通风机由集流器1、第一级主机2、第二级主机3、扩散器4、扩散塔5、托车6等部件组成，如图一。根据用户需求，可配套控制柜、变频调速器、在线监测和故障诊断系统。2.2叶轮组与电机轴伸之间用键连接，其余各部件之间用螺栓连接。2.3该系列通风机为B

4、D系列通风机的第二次设计，其叶片采用弯掠组合正交三维扭曲技术，大大提高了通风机的性能参数：效率提高5%10%，噪音降低1020dB。2.4 该系列通风机结构紧凑、简单，运转平稳，维护方便。摒弃了一般轴流主通风机的长轴传动方式，消除了传动装置易于损坏变形的现象。2.5 该通风机采用了两级叶轮对旋式结构，两级叶轮分别由容量与型号相同的隔爆专用电动机驱动，两个叶轮旋转方向相反，即从进风口看，第一级叶轮顺时针方向旋转，第二级叶轮则逆时针方向旋转。当空气流入第一级叶轮获得能量后并经第二级叶轮排出，第二级叶轮兼备着普通轴流通风机中静叶的功能，在获得整直圆周方向速度分量的同时，增加气流的能量，从而达到普通轴

5、流式通风机不能达到的高效率、高风压。2.6 选用隔爆型电动机，电动机安装在通风机隔流腔内。隔流腔具有良好的密封性能，保证电机与通风机流道中含有瓦斯的气体相互隔绝，隔流腔中有扁管与机壳外大气相通，使新鲜空气不断进入，流经电机表面使之散热后流出，并使腔内空气在通风机运行时保持正压状态，确保通风机主流道内的爆炸性气体在通风机工作时不进入隔流腔。2.7 叶片安装角度可根据需要调节。用户可根据矿井通风网络参数的变化，结合通风机空气动力性能曲线选择合适的叶片安装角度。在调节X围内，叶片安装角度增大时，风量增大，电机功率也随之增大，反之亦然。2.8 该系列主通风机可以反转实现反风，在各种工况条件下反风率达到

6、60咐上，不必另设反风道，具有节约基建投资和反风速度快的优点。2 技术特征机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)M12YBF2-160M-42X11380/66022.21532640217075YBF2-160L-42X15380/66029.9YBF2-18OM-42X18.5380/66036.5YBF2-180L-42X22380/66043.2YBF2-200L-42X30380/66057.6YBF2-225S-42X37380/66069.9YBF2-160L-62X11380/66024.212274491835Y

7、BF2-180L-62X15380/66031.6YBF2-200L1-62X18.5380/66037.6YBF2-200L2-62X22380/66044.7YBF2-225M-62X30380/66057.6M13YBF2-160L-42X15380/66029.91943850296075YBF2-18OM-42X18.5380/66036.5YBF2-180L-42X22380/66043.2YBF2-200L-42X30380/66057.6YBF2-225S-42X37380/66069.9YBF2-225M-42X45380/66084.7YBF2-180L-62X15380/

8、66031.615355272154YBF2-200L1-62X18.5380/66037.6YBF2-200L2-62X22380/66044.7YBF2-225M-62X30380/66057.6YBF2-250M-62X37380/66071.0M14YBF2-18OM-42X18.5380/66036.523541020372075YBF2-180L-42X22380/66043.2YBF2-200L-42X30380/66057.6YBF2-225S-42X37380/66069.9YBF2-225M-42X45380/66084.7YBF2-250M-42X55380/660103

9、.3YBF2-200L1-62X18.5380/66037.618466122498YBF2-200L2-62X22380/66044.7YBF2-225M-62X30380/66057.6YBF2-250M-62X37380/66071.0YBF2-280S-62X45380/66086.03.1本系列主通风机机号X围为M12M40,规格型号和标准状态下的空气动力性能参数见表表1FBCDZ系列主通风机空气动力性能基本参数1。机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-28OM-62X55380/660104.7M15YBF2

10、-180L-42X22380/66043.228631410458075YBF2-200L-42X30380/66057.6YBF2-225S-42X37380/66069.9YBF2-225M-42X45380/66084.7YBF2-250M-42X55380/660103.3YBF2-280S-42X75380/660140.0YBF2-200L2-62X22380/66044.723537022868YBF2-225M-62X30380/66057.6YBF2-250M-62X37380/66071.0YBF2-280S-62X45380/66086.0YBF2-28OM-62X553

11、80/660104.7YBF2-315S-62X75380/660141.7M16YBF2-200L-42X30380/66057.634812030564075YBF2-225S-42X37380/66069.9YBF2-225M-42X45380/66084.7YBF2-250M-42X55380/660103.3YBF2-280S-42X75380/660140.0YBF2-280M-42X90380/660167.0YBF2-315S-42X110380/660200.4YBF2-315M-42X132380/660239.7YBF2-225M-62X30380/66057.62765

12、7993263YBF2-250M-62X37380/66071.0YBF2-280S-62X45380/66086.0YBF2-28OM-62X55380/660104.7YBF2-315S-62X75380/660141.7YBF2-315M-62X90380/660169.5YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7M17YBF2-225S-42X37380/66069.941982670674075YBF2-225M-42X45380/66084.7YBF2-250M-42X55380/660103.3YBF2-2

13、80S-42X75380/660140.0YBF2-280M-42X90380/660167.0YBF2-315S-42X110380/660200.4机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-315M-42X132380/660239.7YBF2-315L1-42X160380/660289.0YBF2-355S1-42X185380/660331.9YBF2-355S2-42X200380/660354.8YBF2-250M-62X37380/66071.033789023684YBF2-280S-62X45380/66

14、086.0YBF2-280M-62X55380/660104.7YBF2-315S-62X75380/660141.7YBF2-315M-62X90380/660169.5YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7YBF2-355S-62X160380/660292.3YBF2-280S-82X37380/66077.827664952050YBF2-280M-82X45380/66094.1YBF2-315S-82X55380/660111.2YBF2-315M-82X75380/660150.0YBF2-315L1-

15、82X90380/660177.8YBF2-315L2-82X110380/660216.8M18YBF2-280S-62X45380/66086.038921011413075YBF2-280M-62X55380/660104.7YBF2-315S-62X75380/660141.7YBF2-315M-62X90380/660169.5YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7YBF400S1-62X1326KV17.4YBF2-355S-62X160380/660292.3YBF400S2-62X1606KV20.7

16、YBF2-355M1-62X185380/660338.0YBF400M1-62X1856KV23.9YBF2-355M2-62X200380/660364.4YBF400M2-62X2006KV25.7YBF2-280M-82X45380/66094.130705772355YBF2-315S-82X55380/660111.2YBF2-315M-82X75380/660150.0YBF2-315L1-82X90380/660177.8机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-315L2-82X110380/660216.

17、8YBF2-355S-82X132380/660259.6YBF400M1-82X1326KV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606KV21.7M19YBF2-280M-62X55380/660104.7461081127406175YBF2-315S-62X75380/660141.7YBF2-315M-62X90380/660169.5YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7YBF400S1-62X1326KV17.4YBF2-355S-62X160380/

18、660292.3YBF400S2-62X1606KV20.7YBF2-355M1-62X185380/660338.0YBF400M1-62X1856KV23.9YBF2-355M2-62X200380/660364.4YBF400M2-62X2006KV25.7YBF2-355L1-62X220380/660400.8YBF2-315S-82X55380/660111.235826422624YBF2-315M-82X75380/660150.0YBF2-315L1-82X90380/660177.8YBF2-315L2-82X110380/660216.8YBF2-355S-82X1323

19、80/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF2-355L1-82X185380/660362.9M20YBF2-315S-62X75380/660141.7541261248509875YBF2-315M-62X90380/660169.5YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7YBF400S1-62X1326KV17.4YBF2-355S-62X160380/660292.3YBF400S2

20、-62X1606kV20.7YBF450S1-62X16010kV12.4机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355M1-62X185380/660338.0YBF400M1-62X1856kV23.9YBF450S2-62X18510kV14.3YBF2-355M2-62X200380/660364.4YBF400M2-62X2006KV25.7YBF450S3-62X20010kV15.4YBF2-355L1-62X220380/660400.8YBF450S1-62X2206kV28.3YBF450M1-62X2

21、2010kV17.0YBF2-355L2-62X250380/660455.5YBF450S2-62X2506kV31.7YBF450M2-62X25010kV19.0YBF2-315M-82X75380/660150.041957122907YBF2-315L1-82X90380/660177.8YBF2-315L2-82X110380/660216.8YBF2-355S-82X132380/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13

22、.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF2-315L1-102X75380/660162.132744371786YBF2-315L2-102X90380/660191.0YBF2-355M1-102X110380/660230.0YBF2-355M2-102X132380/660275.0YBF2-355L1-102X160380

23、/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1M21YBF2-315M-62X90380/660169.5591411350554075机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-315L1-62X110380/660206.7YBF2-315L2-62X132380/660244.7YBF400S1-62X1326KV17.4YBF2-355S-62X160380/660292.3YBF400S2-62

24、X1606kV20.7YBF450S1-62X16010kV12.4YBF2-355M1-62X185380/660338.0YBF400M1-62X1856kV23.9YBF450S2-62X18510kV14.3YBF2-355M2-62X200380/660364.4YBF400M2-62X2006KV25.7YBF450S3-62X20010kV15.4YBF2-355L1-62X220380/660400.8YBF450S1-62X2206kV28.3YBF450M1-62X22010kV17.0YBF2-355L2-62X250380/660455.5YBF450S2-62X250

25、6kV31.7YBF450M2-62X25010kV19.0YBF450S3-62X2806kV35.5YBF2-315L1-82X90380/660177.8471117853205YBF2-315L2-82X110380/660216.8YBF2-355S-82X132380/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF45

26、0S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF2-315L2-102X90380/660191.037874821969机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355M1-102X110380/660230.0YBF2-355M2-102X132380/660275.0YBF2-355L1-1

27、02X160380/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200380/660410.9YBF450S3-102X2006kV28.3M22YBF2-315L2-82X110380/660216.854127861351775YBF2-355S-82X132380/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF450S

28、1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2-82X2806kV37.1YBF2-355M1-102X110380/66

29、0230.042995292160YBF2-355M2-102X132380/660275.0YBF2-355L1-102X160380/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1M23YBF2-315L2-82X110380/660216.862145941384475机号电动机型号功率(kW电压(V)电流(A)局效区

30、X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF2-355S-82X132380/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF

31、450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2-82X2806kV37.1YBF560S2-82X3156kV41.0YBF560M2-82X31510kV24.6YBF2-355M1-102X110380/660230.0481145782361YBF2-355M2-102X132380/660275.0YBF2-355L1-102X160380/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380

32、/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1YBF450M2-102X2506kV35.3M24YBF2-315L2-82X110380/660216.8701651025418675YBF2-355S-82X132380/660259.6YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF2-400M2-82X1606kV21.7YBF450S1-82X16010kV1

33、3.0YBF2-355L1-82X185380/660362.9机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2

34、-82X2806kV37.1YBF560M1-82X28010kV21.9YBF560S2-82X3156kV41.0YBF560M2-82X31510kV24.6YBF560M1-82X3556kV46.2YBF2-355M1-102X110380/660230.0551296302572YBF2-355M2-102X132380/660275.0YBF2-355L1-102X160380/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200

35、380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1YBF450M2-102X2506kV35.3YBF560S2-102X2806kV38.3M25YBF2-355S-82X132380/660259.6791861112454275YBF400M1-82X1326kV18.3YBF2-355M-82X160380/660313.8YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF4

36、50S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2-82X2806kV37.1YBF560M1-82X28010kV21.9YBF560S2-82X3156kV41.

37、0YBF560M2-82X31510kV24.6YBF560M1-82X3556kV46.2YBF560M2-82X4006kV52.1YBF2-355M2-102X132380/660275.0621466832790YBF2-355L1-102X160380/660332.4YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1YBF450M2

38、-102X2506kV35.3YBF560S2-102X2806kV38.3YBF560M1-102X3156kV42.9M26YBF2-355M-82X160380/660319.4892101203491375YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0

39、YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450M2-82X2806kV37.1YBF560M1-82X28010kV21.9YBF560S2-82X3156kV41.0YBF560M2-82X31510kV24.6YBF560M1-82X3556kV46.2YBF630S1-82X35510kV27.7YBF560M2-82X4006kV52.1YB

40、F630S2-82X40010kV31.3YBF630S1-82X4506kV57.6YBF630M1-82X45010kV34.5YBF2-355L1-102X160380/660332.4701647393018YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-355L3-102X200380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1YBF450M2-102X2506kV35.3YBF560S2-102X2806

41、kV38.3YBF630S1-102X28010kV23.6YBF560M1-102X3156kV42.9YBF630S2-102X31510kV26.6YBF630S1-102X3556kV47.4YBF630M1-102X35510kV28.4M27YBF2-355M-82X160380/660319.41002351297529875YBF400M2-82X1606kV21.7YBF450S1-82X16010kV13.0YBF2-355L1-82X185380/660362.9YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2

42、-82X200380/660386.3YBF450S2-82X2006kV26.7YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2-82X2806kV37.1YBF560M1-82X28010kV21.9YBF560S2-82X3156kV41.0YBF560M2-82X31510kV24.6YBF56

43、0M1-82X3556kV46.2YBF630S1-82X35510kV27.7YBF560M2-82X4006kV52.1YBF630S2-82X40010kV31.3YBF630S1-82X4506kV57.6YBF630M1-82X45010kV34.5YBF630S2-82X5006kV64.0YBF630M2-82X50010kV38.4YBF2-355L1-102X160380/660332.4781847973255YBF450S1-102X1606kV22.6YBF2-355L2-102X185380/660384.3YBF450S2-102X1856kV26.1YBF2-35

44、5L3-102X200380/660410.9YBF450S3-102X2006kV28.3YBF450M1-102X2206kV31.1YBF450M2-102X2506kV35.3YBF560S2-102X2806kV38.3YBF630S1-102X28010kV23.6YBF560M1-102X3156kV42.9YBF630S2-102X31510kV26.6YBF630S1-102X3556kV47.4YBF630M1-102X35510kV28.4YBF630S2-102X4006kV53.5YBF630M2-102X40010kV32.1M28YBF2-355L1-82X185

45、380/660362.91112621395569875YBF450S1-82X1856kV25.1YBF450S2-82X18510kV15.1YBF2-355L2-82X200380/660386.3YBF450S2-82X2006kV26.7机号电动机型号功率(kW电压(V)电流(A)局效区X围的风量(m3/s)静压(Pa)最高静压效率(%)YBF450S3-82X20010kV16.0YBF450S3-82X2206kV29.3YBF450M1-82X22010kV17.6YBF450M1-82X2506kV33.2YBF450M2-82X25010kV19.9YBF450M2-82X2806kV37.1YBF560M1-82X28010kV21.9YBF560S2-82X3156kV41.0YBF560M2-82X31510kV24.6YBF560M1-82X3556kV46.2YBF63