烧结厂生产工艺流程

1、烧结厂生产工艺流程烧结生产工艺流程1、 原料的受料,堆存系统该系统主要由重车铁牛,摘钩平台、转子式翻车机、重型板式给矿机,两台堆料能力1000t/h摇臂式堆料机和胶带运输机组成。运输部将待卸重车配至二烧翻车线上13道,由重车铁牛将重车牵引至摘钩平台上,依靠液压系统使摘钩平台升起,车皮被摘钩分节,分节的车皮靠摘钩平台的坡道滑进翻车机,在止挡器的作用下定位,此时,翻车机开绐工作,翻完的车皮回到0位后,推车装置动作将车皮推入溜车线,进入翻车机料槽中的烧结原燃料,由左右两台重型板式给矿机将料排到胶带运输机上,通过多条胶带运输机转动,最终通过堆料机将料堆入一次料场。此外,通过受料槽可将原燃料堆入一次料场

2、。为应对烧结生产中某种原料突然紧缺的情况,烧结厂又对原受料堆存系统进行了改进,加装两条直进胶带,使料不通过一次料场而直接进入原料槽,其主要是依靠在转5,1胶带机上安装了两台梨式卸料器,将料卸至直进，1、直进,2上，经过取,1、取,2进入料仓。翻车机受料槽转11转31转21取1转41转51直进1取1直进2取2堆料机1堆料机2WithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetection,intrusion,retrograde,count,spraying,intelligentvideo

3、analysisfunctionssuchasocclusionalarmwiththevideocamera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimplementdatacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbps-16Mbps,tomeettheapplicationrequirementsmonitor

4、ingprocesstotransferimages.Thisreservationandmunicipalpublicsecuritysystem,CityEmergencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagementareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,toll,pharmacyWindows,med

5、icalequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officearea,importantseparation;room,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementareassupervisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,cont

6、rolcenterequipmentmainlytomonitordigitalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndflooroftheusednetworktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritymonitoringroom.Transmissionfiberontherehabilitationfloor.Control.Localmon

7、itoringcentercanview/controlcamerasaswellasdistributionofanyremote-controlcenterofthecamera.Localcontrol2、 取料系统:主要由混匀料场和一次料场取料系统组成，一次料场由两台生产能力为680t/h的斗轮取料机和处理能力为140,420t?h的圆振筛及胶带运输机组成，其圆振筛主要用于将铁原料中的大块剔除，以保证铁原料成份的稳定和成品烧结矿的良好品质，该系统设计为既能为原料预配料系统供料，又能为烧结配料系统直接供料两种方式，在实际生产一般不直接向烧结供料，以保证烧结铁原料杨份稳定，烧结配料用的铁原

8、料主要来自经过预配料而进入混原料场的铁原料，其主要设备由两台取料能力400t?h桥式双斗轮混取料机和胶带运输机组成。（其工艺流程如下图）来自预配料来自翻车机来自翻车机混匀料场一次料场一次料场匀取机2,取料机1,取料机匀取1取1取2转131筛1转161圆振筛转132转12,1转171配原1配原2混匀1仓1配料室1系统配料室2系统预配料原料仓溶剂燃料仓yremfiberontherehabilitationfloor.Control.Localmonitoringcentercanview/controlcamerasaswellasdistributionofanktransmissionofv

9、ideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritymonitoringroom.Transmissionnetwortalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndflooroftheusedrvisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,controlcenterequipmentmainlytom

10、onitordigissuperoom,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementarealequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officearea,importantseparation;medicamentareasofoperatingroomnursingunitarea;Healthcarecorridora

11、reas;crowdedpublicplaces,toll,pharmacyWindows,gencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagecuritysystem,CityEmer16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferimages.Thisreservationandmunicipalpublicse-datacollectiona

12、ndExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbpslementera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimption,intrusion,retrograde,count,spraying,intelligentvideoanalysisfunctionssuchasocclusionalarmwiththevideocamWitha

13、nexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetec2controlcenterofthecamera.Localcontrol-ote3、 混匀配料系统:就是将不同的种类，不同品位的铁矿粉按生产烧结矿预定铁品位预先配料，该系统仅仅是对铁矿粉进行预先配料，其配料成份中不包含熔剂和燃料，它由一台生产能力为600t?h的定臂混匀堆料机和8个铁料矿槽、8台圆盘份料机和8台电子皮带称及胶带运输机组成，该系统设计时，同样采用了双料线设计，既既可以通过混匀堆料机进行混匀造堆，又可以通过胶带运输机直接向烧结配

14、料仓供料，由于只进行了铁料配料，而未进行混匀造堆，铁品位波动较大，为保证燃结矿成份稳定，该料线仅仅在混匀取料机出现故障，长时间无法向烧结供料的情况下使用。来自一次料场预配料矿槽圆盘给料机电子皮带秤匀堆1混匀堆料机转111转131混匀料堆转132配原1配原2烧结配料室烧结配料室3controlcenterofthecamera.Localcontrol-ellasdistributionofanyremoteoringroom.Transmissionfiberontherehabilitationfloor.Control.Localmonitoringcentercanview/contro

15、lcamerasaswmonit,2ndflooroftheusednetworktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritytmainlytomonitordigitalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1uipmencarparkmanagementareassupervisoryareas.Systemequipmentarenetworkcame

16、ras,powermodules,switches,controlcentereq,importantseparation;room,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;eareatoll,pharmacyWindows,medicalequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officlowingareas:keymanagementareasofo

17、peratingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,curitysystem,CityEmergencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefol16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferimages.Thisreservationandmunicipalpublicse-2Mbpstween

18、chnologyrequiredtoimplementdatacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybealarmwiththevideocamera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACteount,spraying,intelligentvideoanalysisfunctionssuchasocclusionWithanexternalintelligentvi

19、deoanalysisequipmentsuchasSAVIA,canreachtheborderdetection,intrusion,retrograde,c四、燃料破碎系统：0-25mm焦丁，0-40mm无烟煤均为二烧合格厂燃料，由于进厂燃料粒度较大，燃料破碎系统分又分粗碎系统和燃料细碎统，以充分破碎燃料，保证烧结生产对燃料粒度0-3mm的要求，燃料粗碎主要依靠一台双光辊破碎机和一台反击式破碎机来完成，目前，反击式破碎机已完全停止使用，燃料在进入双光辗破碎机前，先进行一次筛分，将燃料中，10mm的筛除，筛上部分直接进入双光辗破碎机，10mmz下粒度进入细碎系统,燃料由0-10mm粒级破碎

20、到0-3mm这一过程主要依靠三台四辗破碎机来完成，通过四辗破碎后的产品既为最终产品，直接送往烧结配料槽，供配料使用。燃料仓给料机仓2转201燃筛1圆振筛转192燃粗3转193燃粗1燃细1双光辊燃料仓燃细2燃细4燃细3燃细41, 四辊2,四辊3,四辊networtalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndflooroftheusedrvisoryareas.Systemequipmentarenetworkcameras,powermodules,switche

21、s,controlcenterequipmentmainlytomonitordigissuperoom,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementarealequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officearea,importantseparation;medicamentareasofoperatingroomnu

22、rsingunitarea;Healthcarecorridorareas;crowdedpublicplaces,toll,pharmacyWindows,gencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagecuritysystem,CityEmer16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferimages.Thisreservationand

23、municipalpublicse-datacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbpslementera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimption,intrusion,retrograde,count,spraying,intelligentvideoanalysisfunctionssuchaso

24、cclusionalarmwiththevideocamWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetec4controlcenterofthecamera.Localcontrol-oteyremfiberontherehabilitationfloor.Control.Localmonitoringcentercanview/controlcamerasaswellasdistributionofanktransmissionofvideosignaltransmissionmo

25、detouploadtothemedicalfloorofthesecuritymonitoringroom.Transmission转212转21配燃1配燃3配燃2配燃4烧结配料室五、熔剂的破碎筛分系统:烧结厂熔剂主要为石灰石、白云石，其工艺设计为闭路检查筛分流程，既熔剂经破碎机破碎后，经过筛分，大于3mmi勺熔剂再次送回锤式破碎机进行破碎，合格品送往烧结用于配料。见下图所示:controlcenterofthecamera.Localcontrol-ellasdistributionofanyremoteoringroom.Transmissionfiberontherehabilitat

26、ionfloor.Control.Localmonitoringcentercanview/controlcamerasaswmonit,2ndflooroftheusednetworktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritytmainlytomonitordigitalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1uipmencarparkmanagemen

27、tareassupervisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,controlcentereq,importantseparation;room,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;eareatoll,pharmacyWindows,medicalequipment,warehouseandimportantprotectedareas;buildingaccessent

28、rancekeyareas;Officlowingareas:keymanagementareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,curitysystem,CityEmergencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefol16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferi

29、mages.Thisreservationandmunicipalpublicse-2MbpstweenchnologyrequiredtoimplementdatacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybealarmwiththevideocamera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACteount,spraying,intelligentvideoanalysi

30、sfunctionssuchasocclusionWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetection,intrusion,retrograde,c5溶剂仓给料机转181转191转194熔破2熔破3熔1,锤破2,锤破剂反矿熔筛1仓熔剂矿仓熔筛2熔筛3熔筛4熔筛5熔筛4圆振筛1圆振筛2圆振筛3圆振筛4熔破1圆振筛2圆振筛4转211烧转11配熔1配熔3配熔2配熔4烧结配料室yremfiberontherehabilitationfloor.Control.Localmonitori

31、ngcentercanview/controlcamerasaswellasdistributionofanktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritymonitoringroom.Transmissionnetwortalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndflooroftheusedrvisoryareas.Systemequipmenta

32、renetworkcameras,powermodules,switches,controlcenterequipmentmainlytomonitordigissuperoom,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementarealequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officearea,importantsepara

33、tion;medicamentareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,toll,pharmacyWindows,gencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagecuritysystem,CityEmer16Mbps,tomeettheapplicationrequirementsmonitoringproce

34、sstotransferimages.Thisreservationandmunicipalpublicse-datacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbpslementera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimption,intrusion,retrograde,count,spraying,int

35、elligentvideoanalysisfunctionssuchasocclusionalarmwiththevideocamWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetec6controlcenterofthecamera.Localcontrol-ote附:二烧原料场平面布置图南北南料场中料场北料场杂料场翻大)焦0.5TFe62%(1.5)1.2进宝车)山机粉口返矿)南1.2)0.5非矿)矿转3,1)TFe65%(1.8)进口国精矿)2.5内转矿)1.2炉)尘粉泥国)内TF

36、e65%(1.2)矿精进矿)1.7瓦口斯)泥矿进TFe62%(2.1)转炉渣口(0.3)混和油泥料白云石粉矿(0.4)机动堆石白煤焦粉)0.3(0.3)(0.8)灰)石括号内数字为合理库存量单位:万吨7controlcenterofthecamera.Localcontrol-ellasdistributionofanyremoteoringroom.Transmissionfiberontherehabilitationfloor.Control.Localmonitoringcentercanview/controlcamerasaswmonit,2ndflooroftheusednetw

37、orktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritytmainlytomonitordigitalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1uipmencarparkmanagementareassupervisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,controlcente

38、req,importantseparation;room,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;eareatoll,pharmacyWindows,medicalequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Officlowingareas:keymanagementareasofoperatingroomnursingunitarea;Healthcare

39、corridorareas;crowdedpublicplaces,curitysystem,CityEmergencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefol16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferimages.Thisreservationandmunicipalpublicse-2Mbpstweenchnologyrequiredtoimplementdatacollect

40、ionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybealarmwiththevideocamera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACteount,spraying,intelligentvideoanalysisfunctionssuchasocclusionWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canrea

41、chtheborderdetection,intrusion,retrograde,c烧结生产概况一:配混系统其主要任务是混匀料的配料，加水润湿，并造球。为了提高产量，烧结厂还在二次混合机，混匀料仓上分别设置了蒸汽预热装置，以提高料温。铁料槽返矿燃料矿槽熔剂矿槽白灰混匀一混1（1,烧结机）二混2（2,烧结机）一次混合机一次混合机二混1二混2二次混合机蒸汽预热蒸汽预热二次混合机烧混1烧混2烧混3烧混4烧混5梭式布料器蒸汽预热梭式布料器混合料矿槽蒸汽预热混合料矿槽2, 烧结机1,烧结机由于在混匀料仓上设置了梭式布料器，使得布料更加均匀，有效地避免了物料偏析现象的产生。fiberontherehab

42、ilitationfloor.Control.Localmonitoringcentercanview/controlcamerasaswellasdistributionofanktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritymonitoringroom.Transmissionnetwortalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndfloorof

43、theusedrvisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,controlcenterequipmentmainlytomonitordigissuperoom,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementarealequipment,warehouseandimportantprotectedareas;buildingaccessentranc

44、ekeyareas;Officearea,importantseparation;medicamentareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,toll,pharmacyWindows,gencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagecuritysystem,CityEmer16Mbps,tomeettheap

45、plicationrequirementsmonitoringprocesstotransferimages.Thisreservationandmunicipalpublicse-datacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbpslementera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimption,int

46、rusion,retrograde,count,spraying,intelligentvideoanalysisfunctionssuchasocclusionalarmwiththevideocamWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetec8controlcenterofthecamera.Localcontrol-oteyrem二:烧冷系统该系统主要由烧结机、带冷机组成。混匀料在烧结机上经点火烧结后，排入带冷机鼓风冷却。烧结工艺要求点火温度为1100,1200摄氏度之间

47、，煤气压力要求大于1500Pa带冷机排料后，仍带有小部分散料，散料由烧冷一1、一2、一3、一4收集，送至烧转31、2皮带机上。混匀料仓泥辊布料九辊布料主抽风机主抽风机多管除尘器烧结机烧结机多管除尘器水水封封重力除尘器物料点火物料点火重力除尘器拉拉链链机机大烟道抽风烧结抽风烧结大烟道烧烧烧烧冷冷12冷冷34带冷机带冷机烧转31去整粒系统烧转32配返1配返3配返2配返4配料室返矿圆盘9controlcenterofthecamera.Localcontrol-ellasdistributionofanyremoteoringroom.Transmissionfiberontherehabilita

48、tionfloor.Control.Localmonitoringcentercanview/controlcamerasaswmonit,2ndflooroftheusednetworktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritytmainlytomonitordigitalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1uipmencarparkmanageme

49、ntareassupervisoryareas.Systemequipmentarenetworkcameras,powermodules,switches,controlcentereq,importantseparation;room,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;eareatoll,pharmacyWindows,medicalequipment,warehouseandimportantprotectedareas;buildingaccessen

50、trancekeyareas;Officlowingareas:keymanagementareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,curitysystem,CityEmergencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefol16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransfer

51、images.Thisreservationandmunicipalpublicse-2MbpstweenchnologyrequiredtoimplementdatacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybealarmwiththevideocamera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACteount,spraying,intelligentvideoanalys

52、isfunctionssuchasocclusionWithanexternalintelligentvideoanalysisequipmentsuchasSAVIA,canreachtheborderdetection,intrusion,retrograde,c三:成品整粒系统本系统采用三次筛分工艺，其中5mmz下的做为返矿返回烧结参与重新配料,部分12,20mm成品烧结矿返回烧结机做铺底料使用。二筛1二筛2二二筛筛3二筛三筛1烧烧成转结51取1三筛成三三筛2品筛3四筛1矿三筛槽四筛四四筛1筛3四筛四筛4三筛4配返1烧结配料室fiberontherehabilitationfloor.C

53、ontrol.Localmonitoringcentercanview/controlcamerasaswellasdistributionofanktransmissionofvideosignaltransmissionmodetouploadtothemedicalfloorofthesecuritymonitoringroom.Transmissionnetwortalworkstation,storagedevices,alarm,alarmunits,UPS,LCDmonitorsandsoon.Injuryrecovery,1,2ndflooroftheusedrvisoryar

54、eas.Systemequipmentarenetworkcameras,powermodules,switches,controlcenterequipmentmainlytomonitordigissuperoom,equipmentroomandotherimportantmachines,instruments/canteen,restaurantmanagementsites;carparkmanagementarealequipment,warehouseandimportantprotectedareas;buildingaccessentrancekeyareas;Office

55、area,importantseparation;medicamentareasofoperatingroomnursingunitarea;Healthcarecorridorareas;crowdedpublicplaces,toll,pharmacyWindows,gencyOfficeofnetworkinterfaces.Rehabilitationcentresformonitoringsystemmonitoredbythefollowingareas:keymanagecuritysystem,CityEmer16Mbps,tomeettheapplicationrequirementsmonitoringprocesstotransferimages.Thisreservationandmunicipalpublicse-datacollectionandExchange.Videobitratecanbeadjustedaccordingtotheimagequalitybetween2Mbpslementera.NetworkvideocodectechnologyofthesysteminaccordancewiththenationalstandardofSVACtechnologyrequiredtoimption,intrusion,ret