梅耶博格开方机自动切割的准备

1、1 Establish wire web布线网1.1Get into windup mode (icon turns green)首先选择绕线模式 S1 TOP1.2Press Set Min Max进入F15后，再选择设定最小最大按钮。 F15 s_5001.3 Check wire tension must be 5 N检查并设定手动走线的张力为5N s_5101.4 Check wire speed = 0 %返回F15，并设定线速的百分比为0% F15 s_5001.5 Check groove depth of pulleys = max. 4 mm!Change groove if

2、 necessary检查4个驱动轮的槽深，如果槽深大于4毫米，则需要换槽1.6 Get wire out of winder room (in case of wire break or spool exchange)把放线轮上的线头绕过排线轮和张力轮后拉入切割室。1.7 Fix wire with magnet after the 1st load cell把线头绕过第一个驱动轮后用磁铁固定1.8Center the dancer把张力臂调到垂直位置1.9Close winder door, not with the key, safety limited speed (SLS) mode

3、active关闭两侧绕线室的门，这时安全速度模式被激活。1.10 Check load cell, must be ± 1 N tolerance from 0依次按右图的按钮，检查线的右侧张力公差显示为0± 1 N F15s_5001.11 If tolerance OK: Release motor如果右侧张力公差显示没问题，然后选择右图按钮松开马达 s_500If tolerance not OK, if over ± 1 N: adjust according manual如果右侧张力公差显示有问题，请调节校正张力1.12 Build up wire te

4、nsion winder right 右侧起张力S5001.13 Build up wire web with wire rod用布线杆布线网1.14 Observe correct wire position in grooves检查线槽使用的正确槽位1.15 Knot wire left spool with web (after Slave 3)与左侧线匝上引出的的线头打结If no wire on spool winder left: traversing device left on max. value, direction cutting room.如果左侧收线轮上没线，先把排线

5、轮移到最大位置，向切割室方向移动。s_503Draw sufficiently wire from web and fix it directly onto the spool. Open left winder door, no tension WR! Set WL 0 m把布好线网的线头拉入收线室，绕过张力轮和排线轮，并固定到线匝上，右侧释放张力，设定左侧线匝上的线量为0。s_5022 Prepare automatic mode 自动切割的准备2.1 Release tension from 5 N, check wire speed 0 %起5N张力，检查线速百分比为0% s_5002

6、.2 Preset wire speed to 2 m/s 设定手动走线速度为2m/s s_5112.3 Preset Setup to 10 N设定手动走线张力为10s_5102.4 Change into setup mode进入维护模式S1TOP2.5 Open winder left打开左侧绕线室。2.6 Set wire speed 2 % of 2m/s wire speed设定2%的走线速度s_5112.7 Take joystick in hand, release with joystick (low safety), build uptension of 10 N用手柄起1

7、0N张力Move knot onto spool, stop release joystick2.8 走线，把打结的线头走到收线轮上Cover knot with adhesive tape2.9 用胶布把打结的线头包好。Set Min Max: set winder left 0 m at every knot在每次打结线头包好后设定左侧线轮线量为0m F15s_5022.11 Release joystick: build up wire tension 10 N用手柄起10N张力2.12 2% of 2 m/s wire speed2m 的2% 走线。F15s_5002.13 Move

8、knot/wire 3 m onto spool and check at same time wire position of all grooves. Check is performed by operator holding the joystick, because of safety. Stop release joystick向收线轮走线3m, 同时检查各导轮上线的槽位。（安全方面考虑，请走线时用手柄操作）2.14 If more than 3m moved onto winder left => drive back to 3 m winder left => im

9、portant: wire direction back from winder right to winder left如果走线超过，请反向走线至处，然后把走线方向改为从右到左。这一点很重要。s_5002.15 Final check: correct grooves?最后再检查一遍线是否在正确的槽位。2.16 Load workpiece, glued according manual, close workpiece clamping, close winder doors推入硅锭，（硅锭的粘胶请按照说明书），夹紧工作台，关好绕线室的门。S1TOP 3 Setting automatic

10、3.1 Check wire speed 0%检查线速百分比为0% F15s_5003.2 Presetting set min maxwinder left / web / winder right: 35 / 35 / 35 N设定手动走线张力为35 / 35 / 35 N s_5103.3 Release joystick3.4 Build up wire tension winder and web3.5 Move feed until wire contact with workpiece移动进给单元至线刚好接触锭的上表面。F13s_3003.6 Stop, measure bump

11、 height: distance between wire and block => average of lowest point on workpiece surface停好后，测量上平面凸起的高度，线到锭的上平面的平均最低位置。3.7 Set feed 0设零点。s_3003.8 Enter bump height in window输入凸起的高度3.9 Move to start移动切割头到切割起始位s_3003.10 Stop release of joystick释放手柄。3.11 Check bump height, decimal point may not be .0

12、00!进F12，检查凸起的高度是否整数。F12s_200Otherwise select only value entering field, enter否则四舍五入输入整数3.12 Pilgrim mode and profiled feed must be selected打开双向走线模式和同步功能。F15F123.13 Recipe is adapted by process engineer: e.g. water quantity, wire speed, feed, pilgrim etc.检查切割工艺，如：水流量，线速，进给和进回线等。4 Start automatic开始切割4

13、.1 Check auto ready检查自动切割条件S1s_0074.2 Check overview parameter检查所有参数。F12s_2004.3 Fix cover at yoke安装切割头上的盖板4.4 Close all doors关上所有的门4.5 Switch on water打开水泵F11 s_100 4.6 Lock with key on panel用操作面板上的钥匙锁门4.7 Change into automatic mode 改为自动模式S1 TOP4.8 Event screen: set wire speed to 100%如有设置线速百分比的事件提醒，

14、设定其为100%4.9 Enter number for cut protocol输入切割刀号4.10 Start automatic, green hardware button按如图绿色按钮开始切割4 Finish automatic切割结束5.1 Change into setup mode改为维护模式S1TOP5.2 Release door开门锁5.3 Check upper wire web: bowing visible?检查是否还有线弓？Yes: pilgrim in setup mode (pilgrim distance, tension and wire speed as

15、 in automatic mode last profile step)如有，在维护模式下双向走线。F15 s_500No: go to next step无线弓，进行下一步。5.4 Clean immediately after cut: remove cover from yoke, clean cutting room and yoke top down with water且割结束后马上清洁：拿开切割头上的盖板，5.5 Wire speed 0%设线速百分比为0% F15s_5005.6 Presetting: set min max wire speed 5 N设定手动走线张力为s_5105.7 Fix wire after master and slave 3 with magnet at yokeSee arrow在马达和处用磁铁固定钢线。5.8 Cut and remove wire webImportant: remove wire at slave 1 (calculation wire consumption)!剪线网，计算并记录用线量。5.9 Setup mode进维护模