mission magnum pump系列砂泵说明书

1、JSB系列离心式砂泵使用说明书郑州金时机械有限公司（使用设备前请仔细阅读该手册）目 录一、 用途及适应范围二、结构及工作原理三、主要技术参数四、密封装置的维护与保养五、轴承腔的维护与保养六、安装与调整七、操作使用八、常见故障及排除方法九、特性曲线十、主要零部件及易损件如果您在使用中有什么疑问，或遇到了什么问题请及时与我们联系，我们将热情为您服务。_地址(Addr)：郑州市二七区马寨镇明晖路6号。No.6, MingHui Road, Mazhai town, Erqi district ,Zhengzhou ,Henan电话(Tel)：+86-371-86158388 传真 (Fax)：+86

2、-371-86156588邮编(Post code)：450003 E-mail：fieldtian327 网址(Web site)：一、 用途及适用范围JSB系列离心式砂泵主要是用来给油田钻机的循环固控系统配套，其作用是给除砂器、除泥器、混料器等提供具有一定排量和压力的钻井液，以保证这些设备高效工作。其中JSB10×8×14 离心式砂泵主要适应于配套3000m以上的钻机，且钻井液粘度、比重都比较大的钻井工程使用；JSB8×6×14 离心式砂泵主要配套3000m以上的钻机；JSB8×6×11 离心式砂泵主要配套3000m以下的钻机，也

3、可作为灌注泵给三缸泥浆泵供浆；JSB6×5×11 离心式砂泵一般用于车装钻机或小型钻机的配套；JSB4×3离心式砂泵与计量罐配套，通常称计量泵或补给泵；JSB3×2离心式砂泵一般作为清水泵使用。二、 结构及工作原理离心式砂泵主要由泵壳、叶轮、泵轴、耐磨盘、密封装置、轴承座、轴承、联轴器、电机、底座等组成。砂泵主要结构如下图所示：该系列离心式砂泵的特点是：1. 开式叶轮，适于输送高粘度的钻井液；2. 组合密封，使用寿命长；3. 所有型号离心泵的轴承座、轴等零部件通用，维修方便、节约成本；4. 主要零部件均为耐磨球铁，树脂砂精密铸造，使用寿命长、外型美观。工

4、作原理：电机通过联轴器驱动砂泵的轴转动，轴带动叶轮转动，钻井液经吸入口由叶轮中部吸入，通过叶轮中的流道后，在离心力作用下，获得能量和速度，经过泵壳连续不断地从排出口输送给工作机。三、 主要技术参数离心泵清水性能：参数型号叶轮直径Inch转速r/min排量m3/h扬程m效率（%）容许气蚀（m）推荐功率kWJSB10×8×141414502802833655901314502502833655751214502602833654.875JSB8×6×141414502602833654.5751314502502833654.57512 1/21450240

5、2833654.5551214502402833654.3551114502202833654.055JSB8×6×111114502402428653.8451014502202428653.537JSB6×5×141414502202428654.0551314502102428653.5451214502002428653.2371114502002428653.237JSB6×5×111114501802428653.5371014501602428653.230JSB4×3×131314506022286

6、54.015121450502228653.515111450352228653.511JSB3×2×13131450502228653.211121450452228653111114503522286537.5离心泵清水性能：（续表 1）参数型号叶轮直径Inch转速r/min排量m3/h扬程m效率（%）容许气蚀（m）推荐功率kWJSB10×8×141217502602833654.890JSB8×6×141217502402833654.3751117502202833654.075JSB8×6×1111175

7、02402428653.8551017502202428653.545JSB6×5×141317502202428653.5551217502102428653.2451117502002428653.245JSB6×5×111117501802428653.5451017501602428653.245JSB4×3×13131750602228654.022121750502228653.518.5111750352228653.515JSB3×2×13131750502228653.21512175045222

8、86531511175035222865311离心泵清水性能：（续表 2）参数型号叶轮直径Inch转速r/min排量m3/h扬程m效率（%）容许气蚀（m）推荐功率kWJSB10×8×141411752602833654.875JSB8×6×141411752402833654.3551311752202833654.055JSB6×5×141217502202428653.5551117502002428653.245JSB4×3×13131750602228654.022121750502228653.518.5

9、111750352228653.515JSB3×2×13131750502228653.27.51217504522286537.5四、密封装置的维护与保养JSB型离心砂泵的密封为组合密封装置，如图1所示，主要由机械密封、盘根、密封盒、盘根压套、压紧螺栓、耐磨轴套等组成。维护与保养：1、新砂泵或新换的机械密封，工作时主要靠机械密封起密封作用，因此，盘根压套必须保持松弛状态，以免发热，过早将耐磨轴套磨坏；2、当砂泵工作一年左右，机械密封失效时，需要由盘根起密封作用，通过压紧螺栓将盘根压套压紧至每分钟泄露3到8滴为好；当盘根压套无法调节时应及时增加一道盘根（截面为12×

10、;12）；3、当轴套表面的耐磨层（约1mm）被磨完后，应及时更换机械密封及耐磨轴套。五、轴承腔的维护与保养1、轴承在安装时已加注3号极压里基脂，以后每1个月加注一次，加入量为50ml；2、每半年打开轴承腔下部的橡胶堵头一次，对轴承腔内的污油进行清理。六、安装及调整A产品安装1、砂泵在井场的摆放位置应尽可能靠近与其配套的工作设备（如除砂器、除泥器等）；2、泵吸入口必须距罐底200mm以上，否则将影响泵的正常吸入，与泵连接的工作机排出口需离泵吸入口2m以上，如下图；3、本泵使用的电源必须是三相四线制，若没有接地线，必须加装，以防漏电；4、泵的进出口管线及相应的联接部位都必须有良好的密封，如有漏液、

11、漏气就会影响泵的正常工作；5、！安装工作完成后，点按启动按钮，若转动方向与泵上箭头所标的方向不一致，需调换一对接线柱，确保转向与泵上所标方向一致。！6、安装尺寸泵型号/功率kW主要安装尺寸D1n1-d1D2n2-d2ABCDEFG公制英制公制英制公制英制公制英制JSB10×8×14/75350361.612-2312-252952988-228-22.2800440182.52015950650213JSB8×6×14/752952988-228-22.2240241.38-228-22.28004401621995950650210JSB8×

12、6×14/552952988-228-22.2240241.38-228-22.27704101621930880600210JSB8×6×11/452952988-228-22.2240241.38-228-22.27453851621875850585160JSB8×6×11/372952988-228-22.2240241.38-228-22.27453851621850850585160JSB6×5×14/55240241.38-228-22.2210215.98-228-22.2665385147.51845880

13、585154.2JSB6×5×14/45240241.38-228-22.2210215.98-228-22.2665385147.51820850585154.2JSB6×5×14/37240241.38-228-22.2210215.98-228-22.2665385147.51820850585154.2JSB6×5×11/45240241.38-228-22.2210215.98-228-22.26653851491855850470133JSB6×5×11/37240241.38-228-22.22102

14、15.98-228-22.26653851491820850470133JSB6×5×11/30240241.38-228-22.2210215.98-228-22.2648368.61461770835468133JSB4×3×13/15180190.58-198-19160152.44-194-196093491091580675386175.3JSB4×3×13/11180190.58-198-19160152.44-194-196093491091540675386175.3JSB3×2×13/111601

15、52.44-194-191251204-194-19609349991520675386181.6JSB3×2×13/7.5160152.44-194-191251204-194-19580.6320.6991410610386181.6B产品调整如果用户无特殊要求，我公司生产的泵组（含电机、底座和联轴器）均采用下图所示联轴器。1-驱动端联轴节 2-从动端联轴节 3-弹性块联轴器的同轴度直接影响到离心泵和电机的使用寿命。在运输和安装过程中可能会造成同轴度的偏差，所以在使用前必须校验联轴器的同轴度。建议使用百分表对联轴器的同轴度进行校验。百分表固定在联轴器的一端，表头与联轴器

16、另一端的外径相接触来测量同轴度的偏差，如下图所示。若测量角度偏差，则需将表头放于联轴器另一端靠近外径的端面上，保持一个轴静止，另一个轴旋转一周并记下总的偏差量，如下图所示。一般同轴度偏差应控制在0.4mm（0.015）以内，角度偏差不应超过0.4mm（0.015）。根据需要拧松或上紧泵头或电机的固定螺栓，或者添加垫片。 百分表测量位移偏差 百分表测量角度偏差除使用百分表外，也可使用直尺来测量同轴度，这种方法对带有弹性块的联轴器尤为适用。测量位移偏差时，将直尺与轴平齐放在联轴器的外径上，用塞尺测量二者之间的间隙，每旋转90°测量一次，如下图所示。角度偏差可以通过测量联轴器端面的间距获得

17、，如下图所示。一般同轴度偏差应控制在0. 4mm（0.015英寸）以内，角度偏差不应超过0.4mm（0.015英寸）。根据需要拧松或上紧泵头或电机的固定螺栓，或者添加垫片。直尺测量位移偏差 直尺测量角度偏差七操作使用1、新装配的或长期停用后再次投入使用的砂泵使用前，要仔细检查润滑情况和运动部件的联接情况，要先向密封腔和轴承腔内加注润滑油。决不允许泵腔体内存有异物。2、！砂泵叶轮通过螺纹与泵轴联接，首次使用时一定要确保电机的转动方向与泵壳上所标方向一致，反转将使叶轮卸出，导致叶轮与前护板卡死，很快造成泵或电机的损坏。！3、砂泵应在先打开泵的吸入管闸阀、关闭排出管闸阀的状态下启动。启动后运转后再慢

18、慢打开排出管闸阀，并调节砂泵的压力，注意观察泵的工作情况，若发现砂泵的压力和流量太大或太小，电机发热等现象，要适当调节出口阀门的开度，直至泵平稳运行。4、循环罐内液面如果低于泵的入口时应关闭砂泵，待钻井液充满罐后再启动，避免气蚀损坏泵。5、在寒冷的冬季或要较长时间终止运转时，要拧开泵壳下的螺塞，放掉泵壳内的钻井液，以免钻井液凝结而影响下次使用。6、应经常检查泵轴承部位和盘根部位的温升情况，一般温升不得超过40（总温度为：环境温度+40）。7、运转过程中发生异常响声时，应立即停泵，待排除故障后再启动砂泵。8、新砂泵及其密封装置均已经过认真调试和出厂检验，不要随便打开，也不要拧动或取下调节螺栓。八

19、常见故障及排除方法故 障原 因排除方法泵的压力和流量太低叶轮尺寸太小。更换较大一级的叶轮吸入管线接口处漏气。压紧螺栓，或更换密封垫。吸入管线和排出管线过长、弯曲不直。取直并缩短吸入管线和排出管线。吸入口有异物丝堵。清除异物，疏通管线。吸入管闸阀开度太小。开大闸阀。轴承部位表面温度超过规定值1. 轴向调节套有偏移。2. 轴承损坏。1. 松动一下轴向调节螺栓，然后再上紧。2. 更换轴承。泵运转中出现异常声音泵管路或连接件发生断裂。找出断裂件，进行修复或更换。联接松动。紧固各松动部位。密封处严重泄露机械密封失效。启用盘根密封九、特性曲线十、主要零部件及易损件1、整台泵易损件（见安装示意图）序号名称图

20、号数量备注13×2×13泵头6402021231零配件图号见下4×3×13泵头64020222216×5×11泵头64020252916×5×14泵头64020262818×6×11泵头64020282618×6×14泵头640202925110×8×14泵头64020312112联轴节060002-2201（6×5×11以上泵）联轴节060002-1651（4×3×13以下泵）3弹性胶块060003-2001（6&

21、#215;5×11以上泵）弹性胶块060003-1451（4×3×13以下泵）4护罩060004-4061（6×5×11以上泵）护罩060004-2901（4×3×13以下泵）5电机联轴节060004-ww1ww-电机功率2、泵头零配件序号数量图号Mission泵图号名称材料重量kg1*1见下面见下面Casing泵壳QT600-31A1060210399-46-1泵壳密封垫Vellumoid0.011B1206033932-61螺母Stl0.051C1206043862-76螺柱Stl0.161D106058505-04-0

22、1丝堵Stl0.031E106058505-04-01丝堵Stl0.032*1见下面见下面叶轮QT600-32A1060719110-72O形圈Viton0.0022B10608垫圈Stl0.022C10609叶轮锁紧螺栓Stl0.153*#1061022223-01-30机械密封盒QT600-3203*&1061120614-01-30盘根密封盒QT600-3203A206123861-117密封盒固定螺栓Stl0.053B&1061319368-01油嘴Brass0.0141061420622A盘根压套Stl 30415A#1061522451-1机械密封Tung/Tung

23、15A#30616机械密封后的盘根Kevlar0.45A#50617盘根密封Kevlar0.75A10618加油环Bronze0.3620619B3701AL螺栓Stl 3040.1571062020612-02-33轴42CrMo177A1062120943-04A耐磨轴套38CrMoAl17B106224371-5-21键Stl0.117C1062323444-01-72O形圈Viton0.0057D10624挡油环Stl0.881062522210-1A挡水环Composite0.491062620618-12-1轴承座Cast iron809C106058505-04-01丝堵Stl0

24、.0339D106278267-01呼吸咀Stl0.29G306282538-1H螺栓Stl0.1610A1062920626A内侧轴承盖Iron2.610B1063020625密封垫Vegetable fiber0.0110C1063120619-01油封Buna-n0.0610D206323861-1螺栓Stl0.0310E206333932-2螺母Stl0.00710H1061319368-01油嘴Brass0.01111063420615-1内侧轴承Vendor2.1121063520624-01-01轴向调节套Iron612A106367496-253O形圈Buna-n0.0112B

25、406373861-138螺栓Stl0.0512C206383932-62螺母Stl0.016131063920617A外侧轴承盖Iron1.813A1061319368-01油嘴Brass0.0113B106407496-26O形圈Buna-n0.00113C1064120619-02油封Buna-n0.0413D206423861-139螺栓Stl0.025142064320616-1外侧轴承Vendor1.514A106446124-4锁紧垫圈Stl0.0114B106456123-4锁紧螺母Stl0.22Casings-includes studs,nuts & gasket1

26、*10601-321319203-01-30A泵壳,3×2×13QT600-3551*10601-431319205-01-30A泵壳,4×3×13QT600-3571*10601-651119122-01-30A泵壳,6×5×11QT600-3901*10601-651419123-01-30A泵壳, 6×5×14QT600-3951*10601-861119763-01-30A泵壳, 8×6×11QT600-3971*10601-861419117-01-30A泵壳,8×6

27、5;14QT600-31251*10601-1081420937-01-30A泵壳,10×8×14QT600-3155Impellers2*10606-32YYY19204-XX-30叶轮,3×2×13QT600-392*10606-43 YYY19206-XX-30叶轮,4×3×13QT600-312.52*10606-65 YYY19121-XX-30叶轮,6×5×11QT600-3142*10606-65 YYY19121-XX-30叶轮, 6×5×14QT600-3182*10606-8

28、6 YYY19116-XX-30叶轮, 8×6×11QT600-3182*10606-86 YYY19116-A0-30叶轮,8×6×14QT600-3202*10606-108 YYY21867-XX-30叶轮,10×8×14QT600-320注：1. XX叶轮代码第一个 X 等于叶轮直径减 4，例如 10=6,9=5 等等。14 叶轮用字母A代表;2. 第二个X 等于1/8的倍数.例如 1/8=1, 1/4=2 ,等等。如一个 10.5的叶轮就是64, 12的叶轮就是 80, 13.25的叶轮就是 92 等等；3. YYY代表叶轮

29、直径的公制尺寸，如 12 的叶轮用305表示，11的叶轮用 280表示。JSB Series Centrifugal PumpOperation ManualZHENGZHOU JINSHI MACHINERY CO.,Ltd（PLEASE READ THE MANUAL CAREFULLY BEFORE USE）Contents1. Usage and Application Range2. Structure and Working Principle 3. Main Techenical Parameters4. Seal Apparatus Maintenance5. Bearing

30、Cavity Maintenance6. Installation and Adjustment7. Operation8. Troubleshooting9. Characteristic Curves 10. Main Parts &Wearing PartsIf you have any questions or problems,please contact us,we shall serve for you enthusiastically!_地址(Addr)：郑州市二七区马寨镇明晖路6号。No.6, MingHui Road, Mazhai town, Erqi distr

31、ict ,Zhengzhou ,Henan电话(Tel)：+86-371-86158388 传真 (Fax)：+86-371-86156588邮编(Post code)：450003 E-mail：fieldtian327 网址(Web site)：www.zzjsjixie.c1. Usage and Application RangeJSB series centrifugal sand pump mainly supplies to solids control circulating system of oilfield drill rig,and be used to provide

32、 drilling liquid with a certain discharge capacity and pressure to sand, desilter and mud mixer,to assure these equipments work efficiently.The JSB10×8×14 centrifugal sand pump applies to over 3000-meter-long drilling rigs，with big viscosity and specific gravity drilling fluid.The JSB8

33、5;6×14 centrifugal sand pmp applies to over 3000-meter-long drilling rigs.The JSB8×6×11 centrifugal sand pump applies to under 3000-meter-long drilling rigs,also can be can be used to supply mud to triplex mud pump as a filling pump.The JSB6×5×11 centrifugal sand pump applie

34、s to truck-mounted drilling rigs or pocket drilling rigs.The JSB4×3 centrifugal sand pump is usually used as measuring pump or replenishment pump.The JSB3×2 centrifugal sand pump is usually used as clean water pump.2. Main Structure ,Feature and Working PrincipleIts main parts are pump she

35、ll, impellers, bearing block, pump axle, bearing, shaft coupling,wearing plate, seal apparatus, oil seal, motor and base.the following is the structural dwg. of the pumps.The Series Centrifugal Sand Pump has these features: (1) Open impeller,apply to transport high viscosity drilling liquid.(2) Comb

36、ination seal for a long service life.(3) Use universal bearing houses and bearings,convenient to maintain and cut the costs.(4) The major parts are made from antiwear nodular iron,and long service life.The prinple is that under the motor, the impellers of the pump rotate at high speed, the dring flu

37、id is sucked into the suction pipe. After the drilling fluid flows through the suction pipe and gets enough energy and velocity under the centrifugal force, the drilling fluid is expelled continuously out of the pump.3. Main Technical ParametersThe pump clear water performance:ParametersModelImpelle

38、r dia.InchRotate speedr/minCapacitym3/hPump headmEfficiency（%）Allow cavitation（m）RecommendpowerkWJSB10×8×141414502802833655901314502502833655751214502602833654.875JSB8×6×141414502602833654.5751314502502833654.57512 1/214502402833654.5551214502402833654.3551114502202833654.055JSB8

39、×6×111114502402428653.8451014502202428653.537JSB6×5×141414502202428654.0551314502102428653.5451214502002428653.2371114502002428653.237JSB6×5×111114501802428653.5371014501602428653.230JSB4×3×13131450602228654.015121450502228653.515111450352228653.511JSB3×2

40、×13131450502228653.211121450452228653111114503522286537.5The pump clear water performance:(continued table 1)ParametersModelImpeller dia.InchRotate speedr/minCapacitym3/hPump headmEfficiency（%）Allow cavitation（m）RecommendpowerkWJSB10×8×141217502602833654.890JSB8×6×1412175024

41、02833654.3751117502202833654.075JSB8×6×111117502402428653.8551017502202428653.545JSB6×5×141317502202428653.5551217502102428653.2451117502002428653.245JSB6×5×111117501802428653.5451017501602428653.245JSB4×3×13131750602228654.022121750502228653.518.5111750352228

42、653.515JSB3×2×13131750502228653.2151217504522286531511175035222865311The pump clear water performance:(continued table 2)ParametersModelImpeller dia.InchRotate speedr/minCapacitym3/hPump headmEfficiency（%）Allow cavitation（m）RecommendpowerkWJSB10×8×141411752602833654.875JSB8×

43、6×141411752402833654.3551311752202833654.055JSB6×5×141217502202428653.5551117502002428653.245JSB4×3×13131750602228654.022121750502228653.518.5111750352228653.515JSB3×2×13131750502228653.27.51217504522286537.54. Seal Apparatus Maintenance JSB centrifugal sand pumps

44、adopt combination seal(shown in Fig-1),consist with mechanical seal, packing,packing bushing,seal box,holdingdown bolt,antiwear sleeve etc.Maintenance:a. When use a new sand pump or the mechanical seal is changed newly, keep the packing bushing in relexed state to avoid wearing out the antiwear slee

45、ve prematurely.b. After working one year,and the mechanical seal fails,the pump is sealed by packings by compressing the packing bushing with the holdingdown bolt.When the packing bushing fails to adjust,add a packing(packing section is 12mm×12mm).c. After shaft sleeve antiwear layer wears out,

46、 change the mechanical seal and shaft sleeve in time. 5. Bearing cavity maintenancea. Grease is 3# extra press lithium base grease,input it 50ml bearing every 3 months b. Cleaning bad grease of bearing cavity every half year. 6. Installation and AdjustmentA. Installationa. The pump should be placed

47、on well site as possible to the sand, the desilter or the compounder. b. The pump suction port should be over 200mm to the tank bottom,and the discharge port of the working machine connected to the pump should be over 2m to the suction port.As the following:c. Motor cable must contain earth wire pre

48、ventive electric leakage.d. Assure a good sealing of all the connection,no fluid leakage and air leakage.e. ！After installing , make sure the pump rotation direction is correct.！f. Installation dimensions Pump type/motor powerDimensionsD1n1-d1D2n2-d2ABCDEFGMetricInchMetricInchMetricInchMetricInchJSB10×8×14/75350361.612-2312-252952988-228-22.2800440182.52015950650213JSB8×6×14/752952988-228-22.2240241.38-228-22.28004401621995950650210JSB8×6×14/552952988-228-22.2240241.38-228-2