电子产品清洗解决方案_MPC水基清洗剂与清洗工艺_(一)

1、TIETOP电子产品清洗解决方案MPC水基清洗剂与清洗工艺 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、北京泰拓科技发展有限公司EIJING TIETOP TECHNOLOGY LTD.专业电子辅材及工艺供应商TIETOPZESTRON环保清洗剂Officially Certified S

2、ales PartnerGuangdong,mcgerBeijing, Tianjin 1st of January 2006 Is* of January 2007fgh Fredsion Cleaning 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、Heraeus丁/U 丁CDrrsr

3、rnw, ,0 Prtr&suon Owtninff. .Heraeus贺利氏贴片胶及半导体材料授权书北京市知科藤发塔行JK公军通认为LftI名乩丁殳世栈0出2今/?隔计”学匚球、初和*之皿分9曾HdSWiro够。1兄01 n至柚年12用51 UCertificate of PartnarBhip8FUWG HETOP TECHNOLOGY LTD.e hereby cpdbn Zs? mnusnttAsr torCWD/1 % 族怎 Uasrtik Tachnotoffr hwnghii LinMBEMMO. TIAMM AMO WORTHEASrafW*REAtncgefrom 1ST J

4、AM 20C3.ta3isroec. 2cgICWD， 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、Almit阿米特无铅焊锡产品N*ON ALMIT , LTD.， -* * * *-* j -、* * *MLW. a *- am % MM * - .、一 一、aK*CK “ X 9 ,VakM fUs- aMXD Mtm 皿 Ur d NX Al擅 Cu.nyvxl4rtn J -pw*R is B彻 2d 口30GwxiNmcxjujMrrm- imxMUD3

5、9O * 200种助焊剂 360种焊锡膏 100种SMT贴片胶 19942012 China Academic Journal Electronic Publishing House. All nghts reserved.TIETOP舞f主要应用客户BAE SYSTEMSBENCHMARKPHILIPSPEPPERL+FUCHSSIEMENSSONY 4GE Healthcare EPCOSHITACHIInspire the NextBOSCHInfineonIbc hno log ies.THALESPanasonicnlinenlalGre/w/cfCr d”Auf dor Zukur

6、iftSAGEMNOKIAConnecting People爆 SOLECTRON,FLEXTRONICSHoneywellROLEXJabilCIRCUIThttp:International RectifierSANMINA-SCIMOTOROLAintelligence everywhere77方AutomotiveSIEMENSX/DOA u t o m o t笏 CELESTICA世界范围内有25种不同类型的清洗设备上和500种以上的清洗工艺TIETOP 1994.2012 China Academic Journal Electronic Publishing House, All

7、 nghts reserved, http:/、满足最新的ROHS和WEEE环保要求RoHS and WEEE compliance of Zestronr Vigon1 - und Atron - productsTo whom ii may concernZe&tron hereby confirms that all of cur products, including Vigon SC 20D . Vigon A200. Vigon RC 101 and Atron 5p200, fully comply with the latest RoHS regulations and do

8、not contain any of the following hazardous substances ( mercury, cadmium, lead, hexavalent chromium, polybrominated biphenyl PBB and pciybro-miriated diphenyl ether PBDE) according to European Directives 2002/96/EC WEEE) ancf 2002/?5/EC (RoHS).All Zesfron81 Vigona - und Air on* - products comply wit

9、h itie requirements of the European Directives 2002/96/EC (WEEE) und 2002/95/EC (RoHS).Fer any additional questions, please d。not hesitate to contact us at any time.Best 它gordsZES TRON Europe a DruEaom of Df. OX. Wock Chemie GrnWIppa. Df. Jcacnim BechtHead R & D为什么清洗以及清洗的对象? 1994.2012 China Academic

10、 Journal Electronic Publishing Housp A= ngh一s reserved. http:/、 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、目标:稳定运行的清洗工艺TIETOP为什么清洗?-高精密高可靠性的要求电子迁移气候、湿度与灰尘的影响漏电造成的铜斑腐蚀 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、

11、1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、为什么清洗?-免清洗工艺的局限性以下工艺Conformal Coating保证高可靠寿命导频产品的应用（信号完整传输）军事与航天工业高安全标准要求的产品例如：汽车、医疗等行业Copyright Dr. O. K. Wack Chemie GmbH1994.2012 China Academic Journal Electronic Publishing HouspAll nghts reserved* hwp:/、清洗的对

12、象-钢网上的锡膏和SMT贴片胶孔洞里残留的胶水60%工艺技术参数： 清洗时间：2-6分钟 清洗温度：20 -30 C VIGON SC 200 / ZESTRON SD 301 适合各种类型的有铅、无铅锡膏工艺技术参数： 清洗时间：4-10 minutes 清洗温度：20 -30 C VIGON SC 200 / ZESTRON SD 301 适合各种类型的SMT胶水工艺技术参数： 网孔尺寸：0,5 mm 网板厚度：厚至5 mm 清洗时间：8 - 20分钟 清洗温度：20 -30 C VIGON SC 200 / ZESTRON SD 301 适合各种类型的SMT胶水清洗对象-误印PCB板上的

13、锡膏-去除各种锡膏助焊剂残留-对的OSP双面板不会造 成损坏-助焊剂残留误印线路板 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、TIETOP清洗对象-焊后的PCB板助焊剂残留有铅与无铅焊锡膏助焊剂残留 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、Htgh Prvejtson CkmwiffPend ration of the dean

14、ing agentResidues undercomponentsDissolution of th rmidiJASCleaning agnt and residueCleaned board under componenl after cleaningc-ean - ng R-nsing Dry_ngTIETOP清洗后元件底部的清洗清洗前悬高间隙 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、Copyright 2003 by ZESTRONTIETOPMPC微相

15、清洗技术（MPC=Micro Phase Cleaning / 微相清洗） 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、 MPC微相清洗技术-原理1994,2012 China Academic Journal Electronic Publishing HouspA= nghts reserved* http:微相激活条件:温度20 - 50。C-在喷淋或超声波作用下该技术已申请国际专利Copyright 2003 by ZESTRONTIETOP 1994.20

16、12 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、 MPC微相清洗技术-MPC原理-与其他清洗剂相比，寿命是它们的10倍以上清洗剂主要包含2相:微相（二高浓度“分子团）一种有效去除 有机污染物的溶剂工作模式:去森污染物通过相变自动重生污染物可以被过滤EMicrosoft,owerPoint演示文林pou。o q o-CD。七 ns表面活性类清洗剂工作原理表面活性类清洗剂清洗有效成分会损失消耗,同时会留下残留物MPC-清洗剂不会像表面活性类清洗剂. 1994.2012 China Aca

17、demic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、 MPC微相清洗技术-MPC原理MPC-微相技术清洗剂污染物被分解 沉淀 分化过滤可以使清洗剂再生表面活性类清洗剂污染物“被溶解了”不能被过滤 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s r

18、eserved. http:/、 MPC微相清洗技术-MPC原理污染物含量C更换清洗剂更换清洗剂Ca循环过滤使用污染物含量极限一 CA 溶剂类/表面活性类清洗剂一更换清洗剂-不稳定的清洗效果-废物处理费用昂贵时间-频繁的更换频率T更换清洗剂一污染物含量极限c CaMPC宽大的工艺窗口-稳定的清洗效果-不需要更换清洗剂，添加即可 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、 MPC微相清洗技术-过滤推荐-去除焊锡膏焊锡膏类型锡球最小直径pm滤芯孔径pm2-420-4

19、5105155-去除SMT胶水：10 Iim/20推荐使用丙烯酸苯酚不均匀分布压铸滤芯,壳体采用PP材料-助焊剂残留清洗：粗过滤20 /77精过滤5 /Jin推荐使用丙烯酸苯酚不均匀分布压铸滤芯 MPC清洗剂系列VIGON SC202VIGON SC 200VIGON A200闪点无无无pH值碱性中性碱性应用温度25-50 C25 C40 C-50 C漂洗水VIGON SC 200 / 水水清洗设备方式SiA/US/SulSiA/US/SulSiA/US/Sul推荐应用于：焊锡膏（未固化的）+SMT胶水+水溶性助焊剂残留+松香基助焊剂残留+低固化助焊剂残留+SiA = SprayinAir喷淋

20、 / US = Ultrasonic超声波 / Sul = Spray under immersion水下喷流 1994.2012 China Academic Journal Electronic Publishing House。A= rights reserved* http:TIETOPHtgh PrwjtsMnXrSTK清洗剂-无铅锡膏清洗效果对比测试污染物有铅锡膏无铅锡膏溶剂清洗剂+MPC清洗剂+表面活性清洗剂+ 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:

21、/、TIETOPMPC技术的优点 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、结合了溶剂型清洗剂和水基清洗剂的优点，而没有两者的缺点,国际专利技术 工艺窗口广大VOC含量低没有闪点不含卤素环保可以自动再生，是其它清洗剂10倍以上的使用寿命运行成本低为什么要选择自动清洗?-手工清洗与自动清洗的对比优势劣势手工清洗-不需要设备投资- 清洗结果不能稳定复制，没有特定的工艺- 会残留碎屑、杂质- 会造成机械损坏- 费劳力- 操作者暴露在有害环境下自动清洗-清洗结果可稳定复制

22、，可制定工艺规范- 适合高精密PCB板的清洗- 人力消耗低- 对工作环境挥发物质少- 操作者没有暴露危险-需要设备投资产品的可靠性-要求自动清洗的趋势 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、工艺控制-工艺模式喷流设备水基清洗超声波适合高精密清洗,如成况距超声波设备 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、Htgh Prvej

23、tson Ckmwiff工艺控制-温度的影响 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、Copyright 2003 by ZESTRON高温适合去除焊后助焊剂残留工艺控制- pH值的影响中性pH值适合钢网的材料相容性 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、碱性pH值适合去除焊后助焊剂残留Copyright 2003 by Z

24、ESTRON 1994.2012 China Academic Joumal Electronic Publishing House。All nghts reserved. http:/、wwwTIETOP工艺控制-干燥速度的比较Htgh PrwjtsMnApproximate drying time ratioZESTRON SD 300 |Real life drying time depends strongly on equipmenttested process in Systrontc 152, No heatedTIETOP工艺控制-超声波清洗与其他方式的比较清洗方法CLEANI

25、NG METHORDS剩余残留物RESIDUES (%)喷淋式清洗 SPRAYING86浸润式清洗IMMERSING70蒸汽式清洗 VAPOUR65刷子清洗 BRUSH8超声波清洗 ULTRASONIC0-0.5资料来源：近代超声原理与应用 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、TIETOP误印线路板和钢网的清洗喷淋方式的局限性喷淋清洗留下的清洗死角 1994.2012 China Academic Joumal Electronic Publishing H

26、ouse，All nghts reserved.eCopyright 2003 by ZESTRONTIETOP1994.2012 China Academic Journal Electronic Publishing HouspAll nghts reserved* hwp:/、工艺控制-超声波与PCB板材料相容性过去10年中德国：5千3百万块PCB板用我们的产品清洗过世界其它地方：1亿1千万块PCB板用ZESTRON / VIGON的产品清洗过总计:成功清洗了 1亿4千万- 1亿5千万块PCB板工艺控制-超声波与PCB板材料相容性目前所知，没有超声波对元件造成损害!而且:根据IPC M1

27、08标准，超声波允许用在组成线路板的清洗! 1994.2012 China Academic Journal Electronic Publishing Housp A= ngh一s reserved. http:/、 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、网板清洗设备法国M.B. Tech N29SA2循环过滤超声波清洗机 1994,2012 China Academic Joumal Elcctromc Publishing HouspA= ngh-s

28、reserved. hwp:/、wwwcnkln9网板清洗-N29sA2工作原理Tork 2Tonk 1cle*anina DryingIFiller 1XDiPump 2 网1面2Ha ten ted System超声波,2槽清洗对象：网板（有网框钢网，无网框钢网，Pump print）误印PCB板去除污物：焊锡膏SMT胶水清洗剂：VIGON SC200+消耗极低+ Pump print,精细孑L距-超声波9胶水-半自动TIETOP网板清洗-N29sA2的优点最适合的选择- 高清洗能力- 高效率- 低运行成本- 安全，无爆炸危险- 环保-满足IS014000要求，零排放1994,2012 C

29、hina Academic Journal Electronic Publishing HouspA= nghts reserved* http:- 操作维护简便TIETOP网板清洗-N29sA2技术参数:外形尺寸L970 x W550 x H950mm电源230VAC 单相 50Hz 16A 5% plug清洗剂容量55 Liters超声波功率1000W网板尺寸 (max.) 误印PCB板(max.) 刮刀及其他工件29“X29”(738 X738 mm) 500x500mm 清洗篮清洗时间3 min.锡膏；10 min. SMT胶水干燥时间在最高35时，8 to 20分钟噪音75 dB总功

30、率2500 W总重(空机)130 kg1994.2012 China Academic Journal Electronic Publishing HouspAll nghts reserved， http:/、网板清洗-清洗结果（宏观）：SMT胶水&锡膏 1994.2012 China Academic Journal Electronic Publishing House，All nghts reserved, http:/、清洗前干燥后清洗后网板清洗-清洗效果（微观）:焊锡膏清洗前清洗后 1994.2012 China Academic Journal Electronic Publishing House，All nghts