机械手培训教材

1、World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2目目 录录1345机械手系机械手系统统操作操作机械手系机械手系统结构统结构机械手系机械手系统统保保养养机械手安全事机械手安全事项项品品质检验标质检验标准准World Leading Technology! The Power of C

2、ODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BESTWorld Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY B

3、ESTWORLD BEST HAPPY BEST机械手系统总结构治具下料治具下料结构结构有有横横向向纵纵向和向和左右之分左右之分自动加香结构，由铝槽，不锈钢槽，不锈钢刮片和传动结构组成自动镕先和切水口，掉水口结构注塑成型结构由注塑机和模具组成铝合金 送线架1World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST

4、 HAPPY BEST下料治具下料治具121.1.下料下料时时料掉在治具的料掉在治具的不不锈钢锈钢管上，如果管上，如果没没有，有，要及要及时调时调整整钢钢管和吸管和吸盘盘的配合的配合间间隙隙2. 12. 1号号治具上牙治具上牙签满签满了了后，治具后，治具会会在在轨轨道的道的驱驱动动下下径径向退出，向退出，2 2号号治治具具轴轴向向顺顺滑到原点位置滑到原点位置3.3.及及时清时清理理没没掉在治具掉在治具上的牙上的牙签签和散落的牙和散落的牙线线1.1.要保要保证证空心不空心不锈钢锈钢管管管管内内干干净净无油无油污污2. 2. 不不锈钢锈钢管上管上会会沾有香沾有香精，精，1 1个个小小时时要要清清理

5、一次理一次3.3.不修不修钢钢管容易管容易变变形，移形，移动动或或换筷换筷子子时时握住握住两边两边扶扶手，不要手，不要抓抓取不取不锈钢锈钢管管4.4.治具有治具有“ “左左” ”和和“ “右右” ”标标示示放回放回亚亚克力克力轨轨道槽道槽时时要按要按标标示放回示放回1.1.亚亚克力克力轨轨道槽有三道槽有三个个槽位，中槽位，中间间的槽位的槽位用用来来放隔板放隔板2.2.左右槽位和左右治左右槽位和左右治具具两个两个治具要相互吻治具要相互吻合，每台机及每台合，每台机及每台机上机上1 1号号和和2 2号号治具都治具都有所不同，有所不同，换换治具治具时时一定要注意。一定要注意。1World Leadin

6、g Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST5 54 43 32 21 1加香槽加香槽结构结构1 12 23 31 14 4不不锈钢锈钢槽槽铝铝合金槽合金槽刮香片固定架刮香片固定架进进出水出水铜铜管管1.1.不不锈钢锈钢槽放在槽放在铝铝合金槽里固定在合金槽里固定在固定架上，刮香固定架固定在固定架上，刮香

7、固定架固定在铝铝合合金金两侧两侧2.2. 每天每天换换香精一次，香精一次，换换香精香精时扭开时扭开固定螺母，取下不固定螺母，取下不锈钢锈钢槽槽并清并清理，理，把煮好的香精用加香精把煮好的香精用加香精壶壶加在不加在不锈锈钢钢槽里。槽里。3.3.每每两个两个小小时时技技术员术员要要清清理香精槽理香精槽一次，一次，清清理掉里面的理掉里面的线头线头或牙或牙签签或或水口料水口料1World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyP

8、recision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST切水口熔切水口熔线结构线结构导导柱柱固定板固定板切刀固定切刀固定块块切刀切刀下模板下模板铁氟龙铁氟龙套管套管搪瓷搪瓷发热发热棒棒发热发热棒固定片棒固定片吸吸线线孔孔1设备运转时，此区域严禁操作World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent Com

9、panyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST1警示灯的意警示灯的意义义World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST1World Leading Technology! The Power of CODAWorld Leading T

10、echnology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST总电总电源源开关开关烫线开关烫线开关备备用用开关开关烫线开关烫线开关急停急停开关开关真真空空开关开关旋旋钮钮控制控制开关开关2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent Compa

11、nyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加香电热A开关加香电热B开关温度调节按钮A界面温度调节按钮B界面2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Lea

12、ding Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision E

13、xcellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST12 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Lead

14、ing Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加料操作加料操作2 21.1.分分清清每台机使用材料每台机使用材料种类种类和和颜颜色色2.2.加料加料为为移移动动式加料，加料式加料，加料车车停停放在放在“ “待加原料放置待加原料放置区区旁旁” ”，加，加料料时时推移到待加料注塑机尾推移到待加料注塑机尾侧侧端端2.2.加料加料时时站在加料凳子上加料站在加料凳子上加料小心小心胶胶粒散落在地面

15、或机台粒散落在地面或机台设设备备上。上。3.3.漏斗里漏斗里胶胶料高度不可高于漏斗料高度不可高于漏斗平面，盖好漏斗盖，加料平面，盖好漏斗盖，加料车车退退回到回到“ “待加原料放置待加原料放置区区旁旁” ”World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加料操作加料操作2 2World

16、 Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.开开模后，机械手模后，机械手线夹将产线夹将产品品拉入治具拉入治具内内，此，此时应观时应观察察产产品品是否到位，如果出是否到位，如果出现没现没有到有到对对应应的槽的槽内内，需立即按下机械手，需立即按下机械手红红色色紧紧急停止按急停止按

17、钮调钮调整；整；2.2.压压板自板自动动下降固定住下降固定住产产品，切品，切刀上冲切掉水口，熔刀上冲切掉水口，熔断断牙牙线线；水口通水口通过传过传送送带丢带丢至水口料袋至水口料袋内内World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.机械手机械手运运行香精上托行香精上托对产

18、对产品品进进行加香行加香2.2.机械手再次前机械手再次前进进到位，到位，将将加香加香的的产产品放至料品放至料仓仓；然后移到切；然后移到切水口待机位，等待下一自水口待机位，等待下一自动动循循环环程序；程序；3.3.治具上的牙治具上的牙签数签数量量达达到到计数计数设设定定值时值时，机械手，机械手会会自自动换动换另另一一组组料料仓仓World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent Com

19、panyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.清洁清洁台面，准台面，准备备好好产产品，品，检查产检查产品品表面有无表面有无杂杂志，黑志，黑头头，毛，毛头头，油，油污污，松

20、松线线，缺料，光，缺料，光头头等不良，不良品等不良，不良品选选出后放在出后放在红红色不良品色不良品胶胶箱中（毛箱中（毛头头的的要要窜窜在在筷筷子上）子上）2.2.将检查将检查好外好外观观的的产产品拿一品拿一窜窜放在工放在工作台面上，用手按住牙作台面上，用手按住牙签签，用刀片，用刀片将将水口和毛水口和毛边边刮掉刮掉3.3.校校验验卡尺准确性或根据卡尺准确性或根据产产品品规规格要格要求重新定位卡尺，求重新定位卡尺，将将一串牙一串牙签签平行于平行于桌桌面面边缘边缘放置在卡尺放置在卡尺内内，多余的牙，多余的牙签签拿在手里，拿在手里，窜窜在下一串待卡在下一串待卡数数的牙的牙签签上上4.4.对对第一串卡第

21、一串卡数数后的牙后的牙签进签进行行查数验查数验证证，确，确认认合格后方可作合格后方可作业业，若不合格，若不合格，则则重重复复以上步奏直至合格，卡好以上步奏直至合格，卡好数数的的产产品凡在品凡在蓝蓝色周色周转转箱箱内内World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.根据根

22、据规规格要求，使用正格要求，使用正确的袋子，确的袋子，并检查并检查好袋子好袋子的日期的日期码码是否正确。是否正确。2.2.将两将两卡好卡好数数的的筷筷子上的子上的牙牙签签交叉反向入袋，取出交叉反向入袋，取出筷筷子。子。3.3.整里好装好牙整里好装好牙签签的袋子，的袋子，有有规则规则的放在的放在蓝蓝色色胶胶箱中，箱中，流入封口工序流入封口工序World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excell

23、ent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.打打开开封口机封口机电电源，把源，把温温度度调调到一到一定的定的数值数值，准，准备胶备胶袋封口作袋封口作业业2.2. 两两手拉平拉直封口手拉平拉直封口边缘边缘，将将包装包装袋放在封口袋放在封口区区域自域自动动封口。封口。3.3.检查纸检查纸箱天箱天数标签数标签，订单编号订单编号，日日标签标签是否正确，是否正确，齐齐全，全，并并确确认纸认纸箱箱内内箱底部是否有放箱底部是否有放纸纸板。板。4.4.为为和非机械手机器生和非机械手机器生产产的的产产品分品分开开，在，在纸纸箱外箱右下方

24、加盖印章箱外箱右下方加盖印章5.5.将将封箱后的封箱后的产产品整品整齐齐，有，有条条理的理的叠叠放在托放在托盘盘上上World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST3 3World Leading Technology! The Power of CODAWorld Leading Tech