唐山CRH3动车组车门培训

1、Door mechanism (Gangway) 门机构（风挡）门机构（风挡）1.L-profile L-型材2.Frame profile 框架型材3.Carriage 托架4.Motor unit (automatic only) 电机单元（只用于自动）5.Cogged belt mechanism 齿轮带机构6.Open stopper 开放止挡7.Digital control unit (DCU) (automatic only) 数控单元（DCU）（只用于自动）8.Pulse sensor (automatic only) 脉冲传感器（只用于自动）9.Home sensor (au

2、tomatic only) 内部传感器（只用于自动）10. Closing spring (automatic only) 关闭弹簧（只用于自动）12345678912111411. Lock (automatic only) 锁（只用于自动）12. Electrical connectors 电子连接器(automatic only) （只用于自动）13. OK-relay (failure signal) OK-继电器 (automatic only) （故障信号）14. Earthing screw 接地螺栓1310Door leaves (Gangway automatic/manua

3、l) 门页（风挡门页（风挡 自动自动/手动）手动）1.Frame profiles 门框2.Sliding profile 滑道3.Sliding pieces 滑块4.Glass 玻璃5.Handles 把手6.Lock 锁7.Finger protecting profile 手指保护型材125334671. Adjustments and implementation 调整和执行调整和执行1.1 General 概述概述Control electronics and functions are equal with all different Polarteknik CRH3 door

4、types, so following instructions are valid for all types. Differences are listed and noted.所有不同类型CRH3列车的Polarteknik门的控制电子和功能是相同的，因此下面的指南对所有类型门都有效。差异将被列出。All door mechanisms are pre-tested and adjusted at Polarteknik according to agreed values. This means no adjustment of speed, obstacle detection, c

5、arriages wheels etc is needed. 所有门的机构已经在Polarteknik按照同意的值进行过预试验和调整。这表示不需要进行速度、障碍物探测和门架轮等的调整。Due to assembly tolerances, Home position sensor, Open Stopper and “motion pulses” needs to be set. 由于组装误差，需要调整中心位置传感器、开门止挡和“动作脉冲”。Mechanical assembly needs to be completed as instructed earlier, before you c

6、an proceed with these instructions. Infra-Red-sensors needs to be assembled already to be able to test the functions.如早期说明，机械组装需在你能够使用这些说明前完成。红外传感器需要已经组装以便能够测试功能。Detailed instructions can be found in the maintenance manual. 详细指南请见维护手册1.2 Setting up Home Sensor 装配内部传感器装配内部传感器SAFETY FEATURE - CHECK TH

7、IS WITH EVERY DOOR!安全性安全性 检查每扇门！检查每扇门！ Disconnect the nearest IR-sensor, connector X7/X8. Switch off DCU. 断开最近的红外传感器和连接器X7/X8。切断DCU。 Move the door leaf/leaves to fully closed position. Ensure leaf/-leaves fit(s) smoothly against the counter sealing or each other at closed position. 将门页移到完全关闭位置。确保门页与

8、相配的密封配合平滑或者相互在关闭位置。 Switch the DCU on. The door leaf remains in closed position if Home Sensor is sending the signal to DCU. 接通DCU。如果内部传感器发送信号给DCU，门页保持在关闭位置。 Open the connector X4 from the motor unit power cable. 从电机单元供电电缆打开连接器X4。 Move the Home Sensor so that 3 mm (1mm) before fully closed position

9、the LED on the switch goes on. 将内部传感器移动到完全关闭位置前3mm(1mm)，开关上的发光二极管亮。 Reconnect the motor power connector 重新连接电机电源连接器。 Reconnect the IR-sensor 重新连接红外传感器。 Test the automatic functionality of the door (opening, obstacle detection, closing) 测试门的自动功能性（开门、障碍物探测、关门）Home sensor内部传感器1.3 Setting up correct mot

10、ion pulses (“setting the pulses”) 设置正确的运动脉冲设置正确的运动脉冲(设置脉冲设置脉冲)RS-232 port ”DP9”RS-232接口”DP9”Power switch电源开关1.5 Adjusting the Close Locking System (gangway doors only) 调整关门锁闭系统（只对过道门）调整关门锁闭系统（只对过道门） Switch off the power supply to the door system. 切断门系统电源供应 Move the door to fully open position and lo

11、osen two screws (3) under Door Mechanism, so screws can be slided easily 将门置于全开位置，松开门机构下的两个螺钉(3)，因此螺钉能够轻松滑动。 Lock the door by turning the key in the lock (1). 转动门锁的钥匙锁门。 Loosen the lock nut (5). Adjust the vertical position of the locking bar (2) by turning until it just reaches to the base of the m

12、echanism at its highest position 1 mm. Tighten the lock nut. 拧松锁帽(5)。通过转动调整锁舌(2)的垂向位置直到刚好碰到机构基座，在其最高位置-1mm。拧紧锁帽。 Loosen the lock nut (7). Adjust the horizontal position of the locking bar to the middle of the door mechanisms profile. Make sure that the locking bar is perpendicular to the mechanism.

13、Tighten the lock nut. 拧松锁帽(7)。调整锁舌的水平位置到门机构的正中。确认锁舌与机构垂直。拧紧锁帽。 Make sure locking bar wont hit any parts when its not at locked position. 确认当锁舌不在锁闭位置时不碰任何部件。 Open and lock the door. Position the counter screws (3) against the locking bar + 1 mm gap. Tighten the screws. 开门和锁门。定位反向螺钉(3)与锁舌+1mm间隙。拧紧螺钉。N

14、ote: The door leaf position has to be correctly adjusted before adjusting the locking mechanism!注意：在调整锁闭机构前，门页位置必须调整正确！注意：在调整锁闭机构前，门页位置必须调整正确！Note: Do not adjust the Open Locking System if it is working.注意：严禁调整正在工作的敞开锁闭系统！注意：严禁调整正在工作的敞开锁闭系统！1.5 Adjusting the Close Locking System 调整关门锁闭系统调整关门锁闭系统71.

15、General functions 总功能总功能1.1 Starting up after powerless condition 无动力后启动无动力后启动Switching the power on, the door system starts. The door acts as follows depending on the position of the door leaf:开启电源，启动门系统。根据门页位置，车门进行相应动作：1.2 Opening 开门开门Infrared remote sensors located on both sides of the door will

16、activate opening. 安装在车门两侧的红外遥测传感器将激活开门功能。Opening time is approx. 3 sec. The door remains open 10 sec (open hold time) after reaching the open position or after passivated remote sensor. 开门时间约为3秒。在到达开门位置或者关闭遥测传感器后，车门仍然维持打开状态10秒（打开维持时间）。A small holding current in the motor holds the door in the open p

17、osition. Opening can be activated also by pulling the door open approx. 40 mm from the closed position. 电机提供一小维持电流用于车门保持在开门位置。也可以通过从关门位置推开约40mm来激活开门。1.3 Closing 关门关门Closing begins automatically after open hold time when there are no more active remote sensors. Closing time is also approx. 5 sec. A s

18、mall holding current in the motor holds the door at the closed position.在等候打开维持时间后，当有源遥测传感器不再激活时，自动启动关门。关门时间约为5秒。电机提供一小维持电流用于车门保持在关门位置。1.3 Safety function due to obstructed motion 遇到障碍物使得安全功能遇到障碍物使得安全功能 If the door motion is obstructed while opening, the safety function stops the movement. Then the

19、door closes approx. 1 sec or 10 cm stopping there and starting opening again. If an obstacle will still prevent the opening, the safety cycle will be repeated 4 times (5 attempts total) and then the door stops (automatic gangway door closes by the spring). The remote sensors are not affecting openin

20、g in this situation. The failure indication activates, but the attempt counter will be resetted in the close position when the home sensor will become active and the door will be recovered. 如果在开门时，车门移动受到阻碍，安全功能将停止其移动。然后车门关闭大约1秒钟或者10cm并停住，接着再次开门。如果障碍物仍然阻挡开门，安全周期将重复4次（总共5次），然后车门停止(自动过道门通过弹簧关门)。在这种情况下，

21、遥测传感器不影响车门的开启。此时故障显示激活，但是在关门位置重发计数器将重新设置，如果内部传感器激活则车门恢复。 If the door motion is obstructed while closing, the safety function reverses the direction and the door opens completely. Closing motion begins after open hold time (10 seconds) if there is no remote sensor active. The program counts the numbe

22、r of closing attempts. If the number of closing attempts exceeds the set limit (5 times), the door stops (automatic gangway door closes by the spring force as far its possible). Manual restart is needed or auto reset will operate after 15 seconds. 如果在关门时，车门移动受到阻碍，安全功能使其反向运动并完全打开。如果遥测传感器没有激活，在车门打开维持了

23、一段时间（10秒）以后，开始关门动作。程序计算关门重发的次数。如果关门重发的次数超过设定限制（5次），车门将停止（如果可能，自动过道门通过弹簧的弹力关门）。在15秒之后，手动重启或者自动设置运行。1.4 Main switch (supply power) 主开关（电源）主开关（电源）Switch is assembled on side of DCU.开关安装在DCU的侧面。If power needs to be switched off, use this switch.这个开关用于切断电源。1.5 Power ON and failure indication LED 电源开启和故障指

24、示灯电源开启和故障指示灯 On side off DCU, LED for power and failure indication.在DCU侧面，LED灯用于指示电源开启和故障。2. Troubleshooting 故障检修故障检修2.1 Failures indicated by the DCU 由由DCU指示的故障显示指示的故障显示The DCU is equipped with a function LED, which enables monitoring the status of the door system. DCU装配了一个LED功能灯，能够监测门系统的状态。The cau

25、se of malfunction is indicated by number of flashes, if the failure can be detected by DCU. 如果DCU检测到故障，故障原因将通过闪动的数量来显示。 constant green 恒绿 functions ok 功能正常 constant red 恒红 fatal error (the door can not recover) 重大故障（车门无法恢复） red, fast pulses/ pause 红灯，快速脉冲/暂停 failure indication (the door detects erro

26、r and tries to recover) 故障指示（检测到车门故障或设法恢复）2.2 Failure indication 故障指示故障指示2.2 Failure indication 故障指示故障指示2.3 Other possible failures, repairs 其他可能的故障、修复其他可能的故障、修复The door system may also fail without any indication by the DCU. If the door system malfunctions repeatedly, or doesnt start, check the fol

27、lowing:也有可能在门系统发生故障时没有DCU的任何指示。如果门系统重复地故障，或者无法启动，请检查以下方面： Power is on and the OK/Error LED light is ON. 电源启动，并且OK/故障LED灯亮。 Locking device is in unlocked position. 锁闭装置在开锁位置。 Home sensor activates in correct position of the door. 在车门的正确位置激活内部传感器。 Movement pulses have been set correctly. 正确设置移动脉冲 Door

28、 moves unobstructed through the entire motion range with normal friction. Measure that the basic friction is not exceeded 在正常摩擦力情况下门在通过整个动作范围移动，无阻碍。测量基本摩擦力正常。 Remote sensors work properly. 遥测传感器完全工作2.4 Mechanical failures 机械故障机械故障机械故障经常是由长时间运行所产生的磨耗而引起，但是相同的故障机械故障经常是由长时间运行所产生的磨耗而引起，但是相同的故障也有可能由于组装错误

29、而产生。也有可能由于组装错误而产生。2.5 Periodic Maintenance 定期维护定期维护The first maintenance check is carried out 1 year after the door system has been taken into use. This maintenance must be completed for the validity of the warranty.第一次维护检查在车门系统投入使用1年后执行。这次维护必须根据质保的有效性完成。 Then the maintenance work is carried out eve

30、ry 4 years.然后每4年执行一次维护工作。After some 10 year of use, some wearing parts will be replaced. Parts will be ensured by endurance test.使用十年后，更换一些磨损部件。同时必须确保更换的部件执行了疲劳试验。If a damaged component is found in the 4 year periodic maintenance check, the component will be replaced.如果在4年维护检查周期内发现有损坏部件，则更换该部件。Note:

31、 Do not grease or lubricate the door system!注：禁止在门系统上涂油或润滑剂！2.6 Maintenance chart for Periodic Maintenance 定期维护的维护表定期维护的维护表(Use for only sample purpose 仅作举例)Note: Not all doors have locks or closing spring.注：并非所有车门都有锁和关门弹簧。2.7 Setting up parameters or loading software 设定参数或者装载软件设定参数或者装载软件All main fu

32、nctions are controlled through DCU parameters. The door systems are supplied with approved parameter sets downloaded into the DCU. 所有的主要功能都是通过DCU参数进行控制。门系统提供经认可的参数设置，下载到DCU。All doors have identical parameter sets, but parameter table allows individual parameters for each door. I/O cable input, which is special for each door type, se