柴油机组检查记录表

1、RECORDS OF DIESEL ENGINE OVERHAUL & CHECK柴油机检修检查记录RECORDS No.: CLIENT客户:EQUIPMENT LOCATION设备所在地:OPERATION HOURS运行小时数:GENSET No.机组编号:MFG. No.机身编号:DATA:检查日期:20 / 59Inspection and acceptance:验收Recheck:审核Check:检查ItemPageAMain bearing inspection主轴检测A-1Inspection sheet for main bearing shell主轴轴瓦检查表1A-

2、2Measuring of main bearing shell free opening gap主轴瓦自由开口量测量2A-3Measuring of main bearing clearance主轴承间隙测量3A-4Standard measuring of (outward thrust)bearing clearance标准（外推力）轴承间隙测量4A-5Standard measuring of (outward thrust) bearing shell free opening gap标准（外推力）轴瓦自由开口量测量5A-6Measuring of engine opening di

3、fference发动机开档差测量6BConnection rod test 连杆检测B-1Inspection sheet for connection rod连杆检查记录表7B-2Inspection sheet for connection rod bearing连杆瓦检查记录表8B-3Measuring of free opening gap for connection rod bearing连杆瓦自由开口量测量9B-4Measuring of crank pin曲柄销测量10B-5Measuring of clearance between connection rod and cr

4、ank pin连杆瓦与曲柄销间隙测理11B-6Measuring of connection rod small-end copper bush连杆小头铜套测量12B-7Measuring of connection rod big-end inner diameter连杆大端内径测量13B-8Magnetic inspection of connection rod big-end tooth 连杆大端齿面磁力探伤14B-9Magnetic power inspection of connection rod bolt连杆螺栓磁粉探伤15B-10Measuring of connection

5、 rod bolt extension连杆螺栓伸长测量16CPiston inspection活塞检测C-1Inspection records for piston活塞检查记录表17C-2Measuring of outer diameter for piston and inner diameter for piston pin hole活塞外径和活塞销孔内么测量18C-3Inspection sheet for piston pin shell (connection rod small copper bush) 活塞销瓦（连杆小头铜套）检查表19C-4Measuring of oute

6、r diameter for piston pin活塞销外径测量20C-5Measuring of piston ring groove height洗塞环槽高度测量21C-6Measuring of clearance between piston ring and ring groove 洗塞环和环槽间隙测量22C-7Measuring of piston ring end clearance活塞环对口间隙测量23DCylinder liner inspection罐套检测D-1Inspection records for cylinder liner 缸套检查记录表24D-1Measur

7、ing records for cylinder liner缸套测量记录表25EInspection of intake/exhaust valve进排气阀检测E-1Measuring of exhaust valve spindle排气阀杆测量26E-2Measuring of exhaust valve spindle body排气阀杆杆部测量27E-3Measuring of exhaust valve seat height排气阀盘座面的高度测量28E-4Measuring of inner diameter of upper& lower guide pipe for exh

8、aust valve box排气阀箱上、下导管内径测量29E-5Measuring of valve seat height for exhaust valve box排气阀箱的阀座高度测量30E-6Measuring of height & clearance for exhaust valve box & cylinder head mounting face排气阀箱与缸头安装面高度和间隙的测量31E-7Measuring of outer diameter for intake valve spindle进气阀杆外径测量32E-8Measuring of intake v

9、alve seat height进气阀阀盘高度测量33E-9Measuring of inner diameter of intake valve guide bush进气阀导套内径测量34FInspection record for injection nozzle喷油器检查记录GInspection records for relief valve安全阀检查记录HRocker arm gear摇臂机构H-1Measuring of intake rocker shaft sleeve and rocker shaft 进气摇臂轴套和摇臂轴的测量35H-2Measuring of intak

10、e rocker shaft sleeve and rocker shaft排气摇臂轴套和摇臂轴的测量36H-3Measuring of rocker drive gear guide sleeve摇臂驱动机构导筒测量37H-4Measuring of rocker drive gear guide pillar 摇臂驱动机构导柱测量38H-5Measuring of clearance between rocker drive gear guide sleeve and guide pillar摇臂驱动机构导筒与导柱间隙测量39H-6Measuring of inner diameter o

11、f trolley for rocker drive gear 摇臂驱动机构滚轮内径测量40H-7Measuring of inner diameter of trolley for rocker drive gear 摇臂驱动机构滚轮外径测量41H-8Measuring of trolley shaft sleeve clearance for rocker drive gear 摇臂驱动机构滚轮与轴套间隙测量42H-9Measuring of inner diameter of shaft sleeve for rocker drive gear摇臂驱动机构轴套内径测量43H-10Meas

12、uring of outer diameter of trolley shaft for rocker drive gear 摇臂驱动机构滚轮轴外径测量44H-11Measuring of clearance between shaft sleeve and trolley shaft for rocker drive gear摇臂驱动机构轴套与滚轮轴间隙测量45IInjection oil pump drive gear高压油泵驱动机构I-1Measuring of inner diameter of trolley and outer diameter of shaft sleeve an

13、d clearance for injection oil pump高压油泵驱动机构滚轮内径和轴套外径及其间隙测量46I-2Measuring of inner diameter of guide sleeve and outer diameter of guide pillar and clearance for injection oil pump高压油泵驱动机构导筒内径和导柱外径及其间隙测量47I-3Measuring of inner diameter of shaft sleeve and outer diameter of trolley shaft and shaft sleev

14、e clearance for injection oil pump drive gear高压油泵驱动机构轴套内径滚轮轴外径及轴套间隙测量48JMeasuring of camshaft bearing clearance凸轮轴轴承间隙测量J-1A Row clearance measuring 列间隙测量49J-2B Row clearance measuring 列间隙测量50Kgeiszlinger vibration damper Measuring盖斯林格曲轴减振器测量LMeasuring of camshaft drive gear dent clearance凸轮轴驱动齿轮齿隙测

15、量MMeasuring of governor drive shaft sleeve clearance调速器驱动轴轴套间隙测量NRecords for adjustments to advance angle of oil supply 机组供油提前角调整记录0Basic parameter records机组基本参数记录Date of Inspection : Month Date Year检测日期： 年 月 日Inspection Sheet for Main Shaft Bushing主轴轴瓦检测表Item检查项目Bearing No. 轴承号Thrust bearing外推力轴承12

16、345678910Foreign scratch异物刮伤Bearing surface承压面Back背面Contusion撞伤Bearing surface承压面Back背面Air pocket气穴Bearing surface承压面Wear磨损Back背面Color颜色Bearing surface承压面Back背面Free opening gap 自由开口量（mm）下部盖的螺母标记错开量Angle角度（°）Distance距离（mm）Update or not 是否要更新Remarks备注Note: Marks should be made for dismantled shaf

17、t bushing注:拆开的轴瓦应作好标记。Date of inspection: Month Date Year 检测日期： 年 月 日Measuring records for main bearing主轴承测量记录1 .Main bearing 主轴承1-1 Measuring of main bearing clearance 主轴承间隙测量Bearing clearance and use limit轴承间隙和使用极限（mm）Standard clearance 标准间隙Use limit使用极限0.350.458铜、铅层露出超轴瓦表面1/3时 Measurement value f

18、or main bearing clearance 主轴承间隙测量值（mm）Bearing No.12345678910FA1-2轴瓦自由开口量测量Free opening gap and limit value自由开口量及其极限值（mm）Standard value标准值Use limit使用极限330335326Measurement value for bearing bush free opening gap 主轴承瓦自由开口量测量值（mm）Bushing No.轴瓦号12345678910Upper bushing 上瓦Lower bushing下瓦Date of Inspectio

19、n: Month Date Year检测日期： 年 月 日Standard Bearing Measurement Records标准轴承测量记录1 Standard bearing标准轴承1-1Standard bearing clearance measurement 标准轴承间隙测量Standard bearing clearance measurement value Radial & axial clearance and limit for standard bearing bush标准-2 88888888888888888888888888888888888888888

20、888888888888888888888888888888888888888888888888888888888888888888888888轴承间隙测量值（mm） 标准轴承轴瓦径向和轴向间隙及限值（mm） Radial clearance径向间隙aAxial clearance轴向间隙bRadialstandardclearance 径向标准间隙Use limit使用极限值0.340.442Emergence of copper and lead layer is over one third of surface area. 铜、铅层露出超1/3表面时Axial standard cle

21、arance 轴向标准间隙100170.27 1-2 Measurement of standard bearing expansion rate标准轴承膨胀度的测量Measurement value for expansion rate膨胀量测量值（mm） 膨胀量使用极限值（mm）Standard value标准值Use limit使用极限350.2353350Expansion rate膨胀量Upper上Lower下Inspection Records检 查 记 录Date of inspection： Year Month Date 测量日期： 年 月 日Measurement reco

22、rds for engine opening difference发动机开档差测量记录Measurement of crankshaft opening difference Unit:曲轴开档差测量 单位：（mm）Crankshaft opening difference曲轴开档差Bell crank曲拐Permissible value in case of thermal state 机组热态时的许可值Remarks备注No.1bell crank曲拐-0.08d+0.00In case of standard bearing use 使用标准轴承时Other bell crank其它曲

23、拐-0.06d+0.06Bell crank曲拐Permissible value in case of thermal state机组热态时的许可值Remarks备注No.1曲拐-0.02d+0.03In case of standard bearing use使用标准轴承时Bell cranks following No.2 bell cranks No.2以后的曲拐-0.01d+0.02-0.02d+0.01Measurement point for crankshaft opening differenceIndoor temp.室温Lub. oil temp. 润滑油温度Inspec

24、tion records before dismantling of pistons (Unit: 1/100mm） 未拆活塞前检测记录 （单位：1/100mm）Bell crank No. 曲 拐 号No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point测 量位 置SBSTPPBCalculation 计算值dInspection records after removing piston connection rod group吊出活塞连杆组后检测记录Bell crank No. 曲 拐 号No.1No.2No.3No.4No.5No.6No

25、.7No.8No.9Measuring point测 量位 置SBSTPPBCalculation 计算值dInspection records after restoring of main bearings装复主轴瓦后检测记录Bell crank No. 曲 拐 号No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point测 量位 置SBSTPPBCalculation 计算值dInspection records after restoring of piston group装复活塞组后检测记录Bell crank No. 曲 拐 号No.1N

26、o.2No.3No.4No.5No.6No.7No.8No.9Measuring point测 量位 置SBSTPPBCalculation 计算值dInspection records for thermal engine stata after testing试机后热机状态检测记录Bell crank No. 曲 拐 号No.1No.2No.3No.4No.5No.6No.7No.8No.9Measuring point测 量位 置SBSTPPBCalculation 计算值dd=T-(SB+PB)/2Date of inspection: Date of inspection: Year

27、 Month Date 检测日期： 年 月 日Inspection of connection rod连杆检查表Inspection records for connection rod连杆检查记录Inspection Item检查项目Cylinder No. 缸号A1A2A3A4A5A6A7A8A9Tooth wear 齿面磨损Yes or No 有无Treatment处理MT result结果Bolt Tightening 紧固螺栓MT result结果Wrong marking point of big-end nut 大端部螺母记号错位置Angle角度（°）Distance距

28、离（mm）Inspection item 检查项目Cylinder No.缸号B1B2B3B4B5B6B7B8B9Tooth wear齿面磨损Yes or No有无Treatment处理MT result结果Tightening bolts紧固螺栓MT result结果Wrong marking point ofbig-end nut大端部螺母记号错位置Angle角度（°）距离（mm）Remarks备注Note: 1. Removed spindle should be marked with cylinder no. 注： 1、拆下的杆作好缸号标记。2. “MT” stands f

29、or Magnetic Test “MT”为磁粉探伤。 Date of inspection: Year Month Date 检测日期： 年 月 日Inspectoin of connection rod bearing连杆瓦检查表Inspection Item检查项目Bearing No.轴瓦号A1A2A3A4A5A6A7A8A9Foreign scratch 异物刮伤Bearing surface承压面Back surface背面Contusion撞伤Bearing surface承压面Back surface背面Air pocket气穴Bearing surface承压面Wear磨蚀B

30、ack surface背面Color颜色Bearing surface承压面Back surface背面Free opening gap自由开口量（mm）Update or not是否更新Inspection Item检查项目Bearing No.轴瓦号A1A2A3A4A5A6A7A8A9Foreign scratch 异物刮伤Bearing surface承压面Back surface背面Contusion撞伤Bearing surface承压面Back surface背面Air pocket气穴Bearing surface承压面Wear磨蚀Back surface背面Color颜色Bea

31、ring surface承压面Back surface背面Free opening gap自由开口量（mm）Update or not是否更新Remarks备注Note: Removed connection rod bearing should be marked with cylinder no.注：已拆出的连杆瓦作好缸号标记。Measurement of free opening gap for 1-2 bearing bush1-2连杆瓦自由开口量测量Limit value for free opening gap自由开口量的极限值 Standard value标准值Use limit

32、使用极限330335326Measurement value for free opening gap of bearing bush轴承瓦自由开口量测量值Cylinder No.缸 号123456789A rowB rowDate of inspection: Year Month Date检测日期： 年 月 日Measurement record for crank pin曲柄销测量记录1 Crank measurement曲柄测量1-1 Abrasion mearsurement for crank pin 曲柄销磨损测量 Use limit value for outer diamet

33、er of crank pin（mm）曲柄销外径的使用极限值（mm）Standard value标准值314968315Lopside wear 偏磨量Amaxi:-Amini0.04Roundness随圆度（Bmaxi-Amini）+（ Amaxi:-Amini）0.15Concave-convex凹凸深度View range0.01 图视范围0.01Measurement value for outer diameter of crank pin曲柄销外径测量值Cylinder No. 缸 号A1A2A3A4A5A6A7A8A9Outer diameter of crank pin 曲 柄

34、 销外 径a1b1a2b2Cylinder No. 缸 号B1B2B3B4B5B6B7B8B9Outer diameter of crank pin 曲 柄 销外 径a1b1a2b2Date of inspection: Year Month Date检测日期： 年 月 日Measurement record for crank pin曲柄销测量记录1.Connection rod bearing 连杆瓦1-1 Measurement of clearance to crank pin与曲柄销间隙测量Standard clearance 标准间隙Use limit 使用极限0.350.458E

35、mergence of coper and lead layer is more than one third of bearing surface area 铜、铅层露出超过轴瓦表面1/3面积时Measurement value for clearance to crank pin与曲柄销间隙测量值缸 号A1A2A3A4A5A6A7A8A9F缸 号B1B2B3B4B5B6B7B8B9A1-2 Piston pin bush （connection rod copper bush）活塞销瓦（连杆小头铜套） Standard value标准值Use limit使用极限Remarks备 注 注In

36、ner diameter内径170.190170.279170.50Clearance间隙0.1950.2990.520Use limit for inner diameter of piston pin bush 活塞销瓦内径的使用极限（连杆小铜套）Use limit for inner diameter of piston pin bush(connection rod small copper bush) 活塞销孔内径的使用极限（连杆小头铜套）Cylinder No. 缸 号A1A2A3A4A5A6A7A8A9Inner diameter 内 径d1abd2abCylinder No.

37、缸 号B1B2B3B4B5B6B7B8B9Inner diameter 内 径d1abd2abDate of inspection: Year Month Date检测日期： 年 月 日Measurement records for connection rod连杆测量记录2-1Measurement of inner diameter at big end大端内径测量Use limit for big-end inner diameter and ovality of connection rod连杆大端内径及椭圆度的使用极限Standard value标准值Use limit value使

38、用极限值Inner diameter内径325.00.036325±1.5Ovality椭圆度Available for use仍可使用Under 0.075Processing of Inner diameter for use加工内径可使用0.0750.12再加工或报废Above 0.15Measurement value for big-end inner diameter , voality =A-（B+C/2）（mm）大头内径测量值，椭圆度=A-（B+C/2）（mm）Cylinder No. 缸 号A1A2A3A4A5A6A7A8A9Inner diameter内 径d1a

39、bd2abCylinder No. 缸 号B1B2B3B4B5B6B7B8B9Inner diameter内 径d1abd2ab 2-3 Magnetic testing ladder for big-end tooth wear and crack limit(mm) 大头齿面磁力控伤检查阶梯磨损和裂纹极限（mm）Limit degree极限度Total length总长长箍长Length through two tooth tops is over 70 穿过两齿顶的长度超过70Depth深度0.6Concentrated wear局部磨磨损0.2Cylinder No. 缸 号A1A2A3A4A5A6A7A8A9Length 长 度Depth 深 度aCylinder No.缸 号B1B2B3B4B5B6B7B8B9Length 长 度Outer diameter 外