APQP Process Flow

1、1Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action2Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and Developme

2、ntFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing

3、Plan3Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and S

4、uppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer InputsINPUT4

5、Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppli

6、ers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goa

7、ls Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management SupportINPUTOUTPUT5Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Proces

8、s ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Re

9、solution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow

10、Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Includin

11、g Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management SupportINPUTINPUTOUTPUTOUTP

12、UT6Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Sup

13、pliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design

14、Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Desi

15、gn Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equ

16、ipment Requirements Team Feasibility Commitment and Management Support Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Syst

17、ems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management SupportINPUTINPUTINPUTOUTPUTOUTPUTOUTPUT7Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Correctiv

18、e Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business

19、Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Pro

20、duct Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and

21、Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout

22、Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support Production Trial Run Measurement Systems Evaluation Preliminar

23、y Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management SupportINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUT8Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and

24、 Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Con

25、cern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Proces

26、s Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (I

27、ncluding Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support Packaging St

28、andards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specification

29、s Management Support Production Trial Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support Reduced Variation Customer Satisfaction D

30、elivery and ServiceINPUTINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUTOUTPUT9Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-

31、Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product

32、/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and

33、 Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Re

34、quirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analys

35、is (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support Production Trial Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production

36、 Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support Reduced Variation Customer Satisfaction Delivery and ServiceINPUTINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUTOUTPUTFMEA10Prepare for APQPPlan and Define ProgramProduct Design and Develop

37、mentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Forma

38、t Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Pre

39、liminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineer

40、ing Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Suppo

41、rt Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packagin

42、g Specifications Management Support Production Trial Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support Reduced Variation Customer

43、 Satisfaction Delivery and ServiceINPUTINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUTOUTPUTFMEAAPQP11Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the

44、Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Proces

45、s Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support

46、 Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, T

47、ooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure

48、 Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support Production Trial Run Measurement Systems Evaluation Preliminary Process Capability Study Production

49、Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support Reduced Variation Customer Satisfaction Delivery and ServiceINPUTINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUTOUTPUTFMEAAPQPSPC12Prepare for APQPPlan and Define Pr

50、ogramProduct Design and DevelopmentProduct and Process ValidationProcess Design and DevelopmentFeedback, Assessment and Corrective Action Organize the Team Define the Scope Establish Team-to-Team Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Enginee

51、ring Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan Voice of the Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions Product Reliability Studies Customer Inputs Design Goals Reliability and Quality Goals P

52、reliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Protot

53、ype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes New Equipment, Tooling and Facilities Requirements Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility

54、Commitment and Management Support Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process

55、 Capability Study Plan Packaging Specifications Management Support Production Trial Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support Reduced Variation Customer Satisfaction Delivery and ServiceINPUTINPUTINPUTINPUTINPUTOUTPUTOUTPUTOUTPUTOUTPUTOUTPUTFMEAAPQPMSASPC13Prepare for APQPPlan and Define ProgramProduct Design and DevelopmentProduct and Process ValidationProcess Desig