台式钻床操作、维护和保养规程.doc

1、台式钻床操作、维护和保养规程文件编号版 本：ANo：MD -WI -015Version: ARegulations on the operation and实施日期修改码： 0maintenanceof bench type drillingDate：2011/8/15Revisedcode:0machine编制 (constitutor) ：审批 (audit) ：台式钻床操作、维护和保养规程Regulationson the operation and maintenanceof the bench type drilling machine1. 目的1. objective通过对设备的

2、严格规范化管理，确保设备保持完好状态，更好地为生产服务。For the objective that the equipmentscanwork with high efficiency to finish the production well throughthe strict and standardmanagement.2. 适用范围2. Scope台钻的操作、维护和保养。It is applied in all kinds of the operationandmaintenanceof the benchtypedrilling machine.3.操作规程3.Regulation

3、son operation3.1 操作场地必须整洁，照明充分。砂轮必须戴好砂轮罩，托架距砂轮不得超过 5mm；使用后必须拉闸。Enoughillumination ensure,sandwheel must becoveredwith its carter,bracketshall not exceed 5mm from sandwheel, (power supply cut off after operationfinished)3.2 操作人员必须戴好安全眼镜不得正对砂轮，而应站在侧面。不准戴手套，严禁使用棉纱等物包裹刀具进行磨削。Operator must wear safety gl

4、assesand shall not stare at the wheel directly, he or she shall standin the sidedirection toward sandwheel machine. It is not allowed to slicing by wrapping cutting tools with cottonyarn.3.3 砂轮只限于磨刀具、不得磨笨重的物料或薄铁板以及软质材料(铝、铜等 )和木质品。Sandwheel machineis only usedto polish the cutting tools no othermater

5、ials.3.4 砂轮机在开动前，要认真察看砂轮机与防护罩之间有无杂物。应先用手转动砂轮，观察转动是否灵活，有无相擦现象。确认无问题时，再开动砂轮机。Before starting the machine, check whether there are foreign articles between sand wheel machine and the protection carter. Rotate sand wheel manually to check if it is flexible, start the machinewhen everything goeswell.3.5

6、在同一块砂轮上，禁止两人同时使用，更不准在砂轮的侧面磨活。磨工件时，操作者应站在砂轮机的侧面。不要站在砂轮机的正面，以防砂轮崩裂，发生事故。it is not permitted to allow two people operate one sand wheel at the same time, when polishing the workpieces,standin the side position to preventaccidenthappening.3.6 使用时要精神集中，磨削时的站立位置应与砂轮机成一夹角，且接触压力要均匀，严禁撞击砂轮，以免碎裂。台式钻床操作、文件编号版

7、本：ACNo：MD -WI -015维护和保养规程Version: Aonc实施日期修改码： 0Regulations on the operation andmaintenanceof bench type drillingDate：2011/8/15Revisedcode:0entrmachine编制 (constitutor) ：审批 (audit) ：atewhen operating, standingposition and sandwheel machine shall form anincludedangle,work force shall be evenly in case

8、of the wheel broken.3.7 对于细小的，大的和不好拿的工件，不准在砂轮机上磨。特别是小工件要用工夹具拿牢，以防挤入砂轮机内或挤在砂轮与托板之间，将砂轮挤碎。For the tiny and slim workpiece, it is not allowed to polish through sandwheel machine. For the small workpiece, clamp it tightly.3.8 砂轮机起动后，需待砂轮运转平稳后，方可进行磨削，压力不可过大或用力过猛。砂轮的三面 (两侧及圆周 )不得同时磨削工件。Polish the workpiec

9、es on after sand wheel machine rotating stably,working force can not be too big and too fiercely. Do not polish the workpiece form threesidesof sandwheel machine.3.9 在使用过程中要经常检查砂轮片是否有裂纹、异常声音、摇摆、跳动等现象，如果发现应立即停车报告车间主任和安全设备环境管理员。Check regularly whether there are crackles, abnormal noise, shake,jump on

10、the wheels, if so, stop the operationandreport to jobsite directors to handleit.3.10 砂轮不准沾水，要经常保持干燥，以防湿水后失去平衡，发生事故。No water is allowed to the wheel surface,it shall be kept dry, this is to prevent it lose the original balanceandbring operatorswith hazards.3.11 新砂轮片在更换前应检查是否有裂纹，更换后需经 10 分钟空转后方可使用。 12

11、、砂轮磨小到接近法兰盘边沿旋转面 10 毫米时，应予更新，发现砂轮面沟槽，径向跳动过大时，不准使用。严禁私自拆卸砂轮。Check whether there are crackles one the wheel when replacing the new pieces, after replacing, rotating it after 10minutes. When the wheel is small enough to 10mm to flange, it shall be replacedto the new one. If radial jump is too big, it i

12、s not permitted to use,and do not disassemblesandwheel by arbitrary.4.维护职责4. Responsibility for maintenance4.1 操作工负责设备每天、季度和年度的维护和保养，并填写维护和保养记录；4.1 Operatorsshall carry on current, yearly and quartermaintenanceof the machineand recordthe history of the maintenance.4.2 车间部门主管负责设备日常点检保养工作的监督、检查和落实工作；4

13、.2 Director in the workshop shall monitor, checkthe work of the maintenanceandto guaranteeits implementation.4.3 生产课负责设备维护和保养工作的监督、检查，并负责组织对设备的应急维修。4.3 Production departmentsshall monitor and check the maintenanceof the equipmentsand shall organizethe urgent repair of the equipments.5.保养项目：5.Item of

14、 maintenance5.1 工作前Before operation台式钻床操作、文件编号版 本：A维护和保养规程No：MD -WI -015Version: A实施日期修改码： 0Regulations on the operation andmaintenanceof bench type drillingDate：2011/8/15Revisedcode:0machine编制 (constitutor) ：审批 (audit) ：操作手柄、开关、旋钮是否在正确位置、操纵是否灵活、安全装置是否齐全、可靠。Check whether operation handle, switch, bu

15、tton are in the right position, operation is flexible or not, whether all safety devicearesafe andreliable.5.1.2 按润滑要求加油润滑，然后接通电源。Lubricate accordingto the regulation, andswitch on the power.5.1.3 低速运转 3-5 分钟，确认正常后方可开始工作。Operatefor 3 to 5 minutesunderlow speed,andstart to drilling only after working

16、 status is okay.5.2 工作中In the process5.2.1 严禁超负荷、超性能作业加工。Do not operateoverload,andexceedits performance.5.2.2 装卸钻头应停车进行，装钻夹头及锥柄铣刀钻头的，锥面要擦净，装夹要牢靠。卸下时用标准斜铁和铜锺轻敲、严禁用其它物件乱敲。Install or disassembledrilling head must be waited after machine stop running, conical surface shall be cleaned when installing dr

17、illing head. Clamp firmly. When disassembling, knock the drilling heads with gentle force by oblique iron or copper hammer. It is forbidden to use other tools to do this.5.2.3 工件、工装要正确固定，禁止带手套操作。Workpieceandtooling shall befixed well, and do not wear glove.5.2.4 机床运行中出现异常现象，应立即停机，查明原因及时处理。Machine mu

18、st bestoppedwhen abnormalcircumstanceoccurs,to find the bestsolution to It.5.3 工作后After operation5.3.1 必须将各操纵手柄置于“停机”位置，切断电源。Operationhandlemust be in the position of stop, andcut off power supply.5.3.2 进行日常维护保养。Daily maintenance5.3.3如较长时间不用，应在钻床未涂漆的表面涂油保养。Add anti-rust oil on the drilling machinesu

19、rfacewhere no paint coveredif the machine Has not beenusedfor long time.5.4 周期性保养Periodical maintenance5.4.1 钻床运行三个月应进行周期性保养，保养时间 1-2 小时，以操作工为主，维修工人配合进行。Periodical maintenanceshall be carried on every three months for 1-2 hrs. Main work5.1.1检查各台式钻床操作、维护和保养规程文件编号版 本：ANo：MD -WI -015Version: ARegulatio

20、ns on the operation and实施日期修改码： 0maintenanceof bench type drillingDate：2011/8/15Revisedcode:0machine编制 (constitutor) ：审批 (audit) ：finished by operators,andrepairmancooperate.5.4.2 首先切断电源，然后进行保养工作（见下表）Switch off the power supply and carry on maintenance(seebeneathform) 钻床保养内容表 maintenancefor drilling machine序号保养部位保养内容及要求S/nMaintenance partsMaintenance content and request1.擦洗机床，做到无油污、无锈蚀。1外保 养Clean the machine to ensure no grease, and not rusty.Maintenance for outside2.配齐螺钉、螺母。To preparescrews and nuts well.2传动系统检查传动系统是否灵活，皮