汽车工业的可追溯性解决方案课件

1、RVSI Product Traceability Solutions for Automotive Industry 汽车工业 RVSI产品可追溯性 解决方案 Table of Contents Product Traceability in Automotive IndustryProduct Traceability in Automotive Industry 汽车工业的产品可追溯性汽车工业的产品可追溯性 Data Matrix and Direct Part Marking (DPM)Data Matrix and Direct Part Marking (DPM) Data Mat

2、rix Data Matrix 码和码和 DPM DPM码码 RVSI Product Traceability SolutionsRVSI Product Traceability Solutions RVSIRVSI产品可追溯性解决方案产品可追溯性解决方案 Case StudiesCase Studies个案研究个案研究 Service & SupportService & Support服务和支持服务和支持 ConclusionsConclusions小结小结 汽车工业内的问题 生产可追溯性需要: “Spill”containment Conduct product traceabili

3、ty during & after manufacture管理产品 加工过程和产品加工后的可追溯性 Minimize high recall cost减少数额 巨高的召回返厂维修的成本 Provide quality improvement channel 提供质量改进的渠道 Process optimization & control过 程控制和最佳化 Flexible manufacturing system柔性 加工系统 Track part geneology零件缺陷追踪 Conduct defect tracking缺陷行为追 踪 Conduct assembly error pro

4、ofing 装 配错误行为证明 Co$t Impact of a Spill At Supplier: $25K to $500K $Identify issue(s) $Identify affected product $Scrap or rework $Collateral damage $Lost units $Supplier rating At Assembly Plant: $250K to $1M $Identify issue(s) $Identify affected vehicles $Repair/Rework $Collateral damage $Lost unit

5、s $Supplier quality At Customer: $1M to $10M $Adverse PR $Customer relations $Perceived quality image $Identify affected vehicles $Repair logistics $Collateral damage $JD Power Source: A major automotive manufacturer in US Flexible Manufacturing System柔性制 造系统 Identification & tracking of automotive

6、parts throughout manufacturing 汽车零部件制造过程辨认和跟踪 Different parts manufactured in the same production line不同的零部 件在同一条线上生产 Ensure that the right parts are matched to the corresponding parts 确保正确的零件装配到相应的零部件上 Otherwise, it results in production delays and expensive repairs否 则，将导致生产延迟和昂贵的维修费用 Traceability

7、Requirement Automotive OEMs, parts suppliers and technology vendors all work together to agree on common automotive industry rules for traceability:汽车设备制造厂商、零部件供应商和工艺技术卖主一 致达成了汽车工业可追溯性规则： Barcode - shipping labels on containers and pallets 一维条型码包装箱和托盘上的的运输标签 2D code - parts marking and identificatio

8、n 二维矩阵码零件的标记和证明 Automotive Industry Action Group recommends Direct Part Marking (DPM) and Data Matrix as industry standards for product traceability 汽车工业行动小组推荐DPM码和Date Matrix码 作为产品可追溯性的工业标准 Barcode Limitation 一维条形码的局限 Automotive manufacturing and distribution was one of the earliest arenas for indu

9、strial bar code standardization汽车的生产和供应是工业 条码标准化的舞台之一 Do not support Direct Part Marking不支持直接打刻 Limited marking space, especially in the area of electronic components打 刻的空间受到局限，特别是在电子部件领域 Printing labels that can fall off or deteriorate in harsh environments印 刷的标签在粗糙环境有可能会脱落或受到破坏 Temporary ID, not p

10、ermanent identification for parts临时的ID，不能永久证 明零件 Low data storage很低的数据记录量 Choice of 2D Codes选择2D码 Data MatrixData Matrix is the first choice for Direct Part Marking (DPM)Data Matrix码是 DPM（零件直接打刻）的首选 Only Data MatrixData Matrix is typically suitable for dot peen - the most cost-effective DPM method i

11、n Automotive Industry只有Data Matrix码是最典型也是最适合的针式点打刻方 式汽车工业中最有成本效益的直接打刻技术。 QR CodeQR Code: Support some DPM, Poor ability on reading dot peen QR 码支持一些DPM （零件直接打刻）,但在针式点打刻（ dot peen ）上的读写能力很差。 PDF417PDF417: Analog encoding like barcode, Not support DPM PDF417像一维码一样，不支持 DPM （零件直接打刻） MaxiCodeMaxiCode: Fr

12、eight sortation and tracking, Not support DPM MaxiCodeMaxiCode 货物分类和跟 踪，不支持DPM （零件直接打刻） MaxiCodeMaxiCodeData MatrixData Matrix PDF-417PDF-417 QR CodeQR Code 2D Big Four2D Big Four四大四大2D码码 Why Data Matrix ?为什么用Data Matrix？ 2D Data Matrix Addresses conventional bar code limitations 2D Data Matrix 克服了传

13、统条型码的局限性 Supports Direct Part Marking (DPM) - even rough metal surface支持直接打刻（DPM）即使是粗 糙的金属表面 Small size,high information density - up to 100X barcode小的尺寸，高密度的信息是普通条码的 100倍 Digital encoding, error correction - 20% error correction rate数据编译，数据纠正- 20% 的数 据纠错率 Permanent ID for parts - survive harsh indu

14、strial environments永久的零件ID在苛刻的工业环境 中得到应用 20% Low contrast - compared with 80% contrast barcode need 20%的低差异相比之下，普通条码要80的差异 informationinformation information Other Benefits of Data Matrix Data Matrix的其他益处 nData Matrix advantages: Data Matrix 的优点 lReadable in any orientation, scaleable 在任何方位任何尺寸均易读 l

15、Supports any International Language Encoding支持任意一种国际性的语言 编码 lEncode 3116 numeric or 2335 alphanumeric characters and or 1556 bytes of binary information编译3116个数字字符或2335个带文字和数据的字符， 也可以编译1556字节的二进制信息 Placed in public domain, no license fee放在公共领域，不需要许可费 Wide adoption in many industries worldwide广泛被全世界的

16、工业企业使用 lBroad standardization (AIAG, AIM, EIA, ISO, SEMI, ATA, ) 广泛的标准化 2mm Why Direct Part Marking ?为什么要直接打刻？ If traceability is required after the product is separated from its temporary identification如果在产品脱离它的临时标识时需要可追溯 When the part cannot be marked with bar code labels or tags当零件不能条 码标志或标签来作标识时

17、 If the part will be subjected to environmental conditions that preclude the use of add-on identification means如果零件受环境条件的影响，不能使用 附加标识的方法。 The use of DPM methods may be more cost efficient than individual item labels使用DPM（直接打刻）技术将比单独的标签更具成本效益 When identification is required for at least the anticipat

18、ed life cycle of the part, as defined by the manufacturer当零件的标识要在由生产厂商规 定的预期的寿命内必需时 From ISO, Guidelines for DPM Automotive Parts Sample汽车零件 样本 THE DIRECT MARKING OF VEHICLE PARTS 汽车零件上直接打刻 Data Matrix dot-peened on a camshaft在曲轴上的针式打刻的Data Matrix码 Let manufacturers permanently identify, track, and

19、trace components让生产厂永久的识别、跟踪和追溯零部件 Direct Part Marking Methods Laser 激光 Dot Peen 针点打刻 Ink Jet 喷墨 Benefits of DPM Using Data Matrix Direct Part Marking using Data Matrix code is the most effective and efficient way to gain complete automotive parts traceability and control:使用Data Matrix码的直接打 刻是获得全部汽车

20、零件的可追溯和管理的最有效及最有效率的途 径： Conduct product traceability during & after manufacture在 制造过程和制造之后管理产品可追溯性 Increase process control增加过程控制 Provide quality improvement channel提供质量提升的渠道 Reduce life-cycle costs减少生命周期成本 Reduce man hours & human error减少工时和人为错误 Minimize high recall cost最小化高的召回成本 Save billions of d

21、ollars!Save billions of dollars!节省巨额的美元节省巨额的美元 RVSI Product Traceability Solutions RVSI产品可追溯解决方案 RVSI provides a complete product traceability solution during & after manufacturing RVSI提供了一个在生产过程和 成品后的完全产品追溯解决方案 RVSI Solution for Automotive VendorsRec. Insp.Mfg.TestAssemblyShip Bar Code (License Tag

22、) Bar Code (License Tag) Data Matrix Symbol Data Base数据库 Direct Part Marking直接打刻 RVSI Data Matrix Reader & Verifier is theRVSI Data Matrix Reader & Verifier is the KEY LINKKEY LINK between Automotive Parts & IT systems between Automotive Parts & IT systems COMMUNICATEREADMARKVERIFY M V R C Marking P

23、artners Verification Tools ReadersData Management Symbology Research Center The RVSI MVRCSM Solution RVSI Symbology Research Center RVSI标识学研究中心 Provide marking solution for customers in automotive industry提供标记解决方案给汽车行业 的客户 Develop AIAG B-17 - 2D Direct Parts Marking Guideline发展AIAG B-17 2D直接打刻 的方针 I

24、nvolved with Every Engine Plant in North America through a Marking Analysis潜心于在北 美的每一个发动机厂的标记分析 Serve NASA as direct part marking solutions center服务于美国国家航空和宇宙航行局的直接打 刻解决方案中心 。 AIAG - Automotive Industry Action Group NASA - National Aeronautics and Space Administration M M-V-R-C-V-R-C DPM Verificatio

25、n Benefits 直接打刻标识的好处 RVSI Industry Unique Direct Part Mark Verification RVSI工业独一无二的直接打刻标识 - Tool for marking process evaluation & optimization 记录工艺过程评价和最优化的工具 Developed & patented by RVSI 被RVSI发展和取得了专利 Applicable to broad range of DPM methods DPM技术可适用于更宽广的领域 Default & customizable mark quality range

26、s/grades 默认和用户化地标记质量范围和等级 RVSI DPM Verification Cell size孔眼大小 Center offset中心偏移 Size offset大小差异 Cell modulation Axial non uniformity 轴向不一致 Angle of distortion扭曲角度 Border match, contrast, unused error correction边界匹配和对比 不习惯的错误修正 Axial non uniformity, print growth (all cells)轴向不一致 Also supports AIM Lab

27、el Verification Standards Offset cell M-M-V V-R-C-R-C AIM - Automatic Identification Manufacture Hand-held readers Flexible direct part mark low-contrast readers Application specific readers Multi-purpose wireless readers Read 1-D and 2-D codes Fixed-position readers Smart cameras Standalone single

28、& multi-camera readers Read 1-D and 2-D codes PC plug-in boards & s/w Many scaleable configurations Interface to most cameras Vision & AutoID tools RVSI Reader Configurations MX700Hawkeye 1500 series MXi Hawkeye 50 series Visionscape Express DMxAutoID+ Express Hawkeye35 Visionscape 4x00, 2x00, 1x00,

29、 and 300 series of vision boards HawkEye 40 M-V-M-V-R R-C-C HE1500 Series Reader Best reading performance on direct part marks Algorithms repeatedly tested by customers against other products Easiest to setup and deploy “Plug-and-Play” operation Integrated lighting, optics, imaging, decoding Unique

30、patented QuicSetTM function Most powerful GUI Advanced setup/tuning Real-time reader network monitoring & control Applications Specialized in direct part marking reading Broad applied in Automotive, Aerospace Semiconductor, Electronics & other industries M-V-M-V-R R-C-C Robust Direct Part Mark Readi

31、ng All marks readily read by RVSI HE 1500 series readers M-V-M-V-R R-C-C Networked Reader Monitoring & Control DHCP or static IP addressing On-line reader monitoring & control (non-stop reading) Multiple hosts can monitor any reader High speed image transfers No reading performance degradation Remot

32、e software upgrades EthernetEthernet Network Network M-V-R-M-V-R-C C Automotive Applications Engine component traceability 5Cs: Cylinder heads & blocks, Crankshafts, Camshafts, Connecting rods Assembly error proofing Selective pairing of components Transmission components traceability Fuel injector

33、traceability Catalytic converter traceability PCB traceability Final assembly & WIP verification Error Proofing RVSI Solution: RVSI Readers Identify and track camshafts through the manufacturing processes Camshafts were matched to the corresponding engine Benefit: No error parts inserting Reduced co

34、stly repairs and production delays Both savings and improved product quality Defect Tracking Applications in Power Train Facility Dual process machining operation “A” & “B” line for thread cutting A B DMx ReadDMx Read FailedFailed Fault identified With DMx traceability, parts defect was tracked Prob

35、lem: Contain suspect assemblies? Which ones? ? How many (100, 500, 1500) ? Benefit: Avoids $ - plant shutdown, travel expenses, plant down time,sorting, collateral damage, etc. RVSI RVSI Traceability Traceability SolutionSolution Work-In-Progress & Final Vehicle Assembly Verification Data Matrix lab

36、el reading Barcode & PDF 417 label reading Assembly Plants Case Studies Current RVSI Traceability Solutions Developer & Inventor of Data Matrix Unique Direct Part Marking Verification, DPMTM Extensive product line with most robust reading Leader in traceability solutions for automotive industry Desi

37、gnated supplier for major automotive manufacturers worldwide Proven successful track record in major automotive manufacturers product line 99% read rate in a major automotive manufacturing facilities World-class 2-tiered support provided by RVSI and worldwide partners Automotive Manufacturer Referen

38、ce Implementation: RVSI Products Mostly HE-1500 series DMx Verifier MXi Hand Held Reader Used both on Dot peened etched marks Laser etched marks Marks are etched on Engine blocks Cylinder heads Cam shafts Crank shafts Source: A major automotive manufacturer in US RVSI Marking Solution for Automotive

39、 SRC helps the automotive manufacturers to solve marking problems via close periodic communications with plant engineering SRC is involved with Every Engine Plant in North America through a Marking Analysis Resolved issues in reading components shipped between plants with different marking methodolo

40、gies M M-V-R-C-V-R-C SRC - RVSI Symbology Research Center Verification Minimize Marking Problem Datamatrix Verification for Engine Blocks & Engine Head M-M-V V-R-C-R-C Source: A major automotive manufacturer in US Data Usage in Engine Plant Engine Block Encoded Information Encoded Information M-V-M-

41、V-R R-C-C Source: A major automotive manufacturer in US Engine Head Data Collection Station Setup M-V-R-M-V-R-C C Parts ID Reading:Parts ID Reading: Data Matrix on engine block & engine head EUN label on engine parts RVSI Readers Usage:RVSI Readers Usage: Deployed & installed through production line

42、 Identify and track engine parts through manufacturing processes EUNEUN Data Matrix on engine blockData Matrix on engine block Data Matrix on Data Matrix on engine head Weekly Data from a Production Line We are continually striving to achieve a 99.9%+ Good Read rate through good PM scheduling and au

43、dit vigilance Source: A major automotive manufacturer in US Benefits of RVSI Implementation RVSI traceability solution was fully adopted & widely applied by the major automotive manufacturer: Conduct product traceability during & after manufacture Reduced costly repairs and production delays Increas

44、e process control Realize flexible manufacturing system Conduct defect tracking Conduct assembly error proofing Minimize high recall cost The customer keeps enjoying the benefit from RVSI solution!The customer keeps enjoying the benefit from RVSI solution! Excellent RVSI Example Using the RVSI Image

45、 Capture capability to debug incorrectly marked parts Investigating a solution to prevent incorrectly marking with RVSI and marking provider Abnormal Data Find marking error and stop the line Source: A major automotive manufacturer in US RVSI vs Competition in Production RVSICompetition Sites6 sites

46、 in US1 site in US 2 sites in Mexico 1 site in Canada ReadersHE 1500, MXi & VerifiersCompetitors reader Read Rate99% to 100%60% to 80% IssuesNone Problems Reading Dot Peen Source: A major automotive manufacturer in US Automotive Traceability Summary Ensures 99% read rate currently proven in major au

47、tomotive manufacturers production line 10 years extensive experience in automotive industry Leader in traceability solutions for automotive industry Extensive product line with most robust reading Provides unique Direct Part Marking Verification DPMTM World-class support provided by RVSI and worldwide partners Join the 2D Crowd There are many more. . . and the list grows daily! Service and Support RVSI Profil