预焊接实用工艺规程(pWPS)1-15

1、实用标准文案文档大全NB/T47014-2011预焊接工艺规程（pWPS）单位名称：Fabricator:预焊接工艺规程编号：PWPS16-01HP日期：2016.01.22pWPS NoDate焊接工艺评定报告编号：PQR16-01HPPQR No焊接方法：钨极氩弧焊打底/焊条电弧焊填充盖面机械化程度（手工、半自动、自动）：手工WeldingMethodExtent of mechanization（Manual、Semi Auto 、简图：SketchAutomati on）焊接接头：型/)Cx1Weldi ng Joi nt坡口形式V 型Groove Shape衬垫（材料及规格）：_LB

2、acki ng Pad （Material and Spec）其他：/_Others母材：Base Metal类别号：Fe-1组别号：Fe-1-2与类别号：Fe-1组别号：Fe-1-2相焊CategoryNo.Group No.WithCategoryNo.GroupNo.Welded and标准号：GB713钢号：Q345R与标准号：GB713钢号：Q345R相焊Stan dardNo.Steel BrandWithStan dardSteelBrandWelded厚度范围：Thick ness母材：对接焊缝(mm) 5_ WTW 24_mm角焊缝(mm) /Base Metal :Butt

3、 weldFillet weld管子直径范围：对接焊缝(mm) / 角焊缝(mm) /Tube Diameter: Butt weldFillet weld管子壁厚范围 ：对接焊缝(mm) /角焊缝(mm) /Tube Wall Thick ness: Butt weldFillet weld焊缝金属厚度范围：对接焊缝(mm) 0-24 mm角焊缝(mm) /Weld Metal Thick ness: Butt weldFillet weld其他：/_Others焊接材料:Welding Material焊材类别 W. M. Category焊丝焊条焊材标准 W. M. Sta ndardN

4、B/T47018.3NB/T47018.2填充金属尺寸 Filler Metal Dime nsio n血.5舛.0焊材型号 W. M. TypeER50-6E5016焊材牌号 W. M. Brand/J506填充金属类别Filler Metal CategoryFeS-1-2FeT-1-2其他Others/耐蚀堆焊金属化学成分（）Chemical Compositi on Of Corrosion Resista nt Overlay Weld Metal(%)焊材牌号 W. M. BrandCSiMnPSCrNiMoCuH10M nSi0.0870.630.990.0140.0160.02

5、20.009/0.11J5060.0580.450.980.0180.0090.0230.0190.010/其他 Others/预焊接工艺规程 （pWPS）焊接位置：Position Of Weldi ng焊后热处理PWHT对接焊缝的位置11GPosition Of Butt Weld Flat ness温度范围（C）/焊接方向（向上、向下）/Temperature Regi onDirection Of Weldi ng(Up ward, Down ward)保温时间（h）/角焊缝位置/Time HoldPosition Of Fillet Weld焊接方向（向上、向下）/Directio

6、n Of Weldi ng (Up ward, Dow n ward)预热:Preheating保护气体：Shieldi ng Gas预热温度（C）/气体种类混合比流量（L/min ）Preheati ng TGas CategocyMixtureFlow Rate层间温度（C）250保护气Ar99.9910In ter pass TS G保持预热时间/尾保气/Preheating Time HoldT S G加热方式/背保气/Heati ng MethodB S G电特性 Electric Power电流种类 Welding Current(A)直流(DC)极性Polarity正接（EN ）

7、反接（EP）焊接电流范围(A) Welding Current(A)120-160电弧电压(V) Arc Votage(V)24-26焊道/焊层焊接方法填充材料Filler Metal焊接电流电弧电压焊接速度线能量Weld PassWeldLayerWeldi ng Method(V)ArcVotage(cm/min )WeldingSpeed(KJ/cmHeatInput型号Type牌号Brand直径D.极 性Polarity电流(A)AMP .RANGE1GTAWER50-6/2.0DCEN120-14011-1310-125.3-8.72SMAWE5016J5064.0DCEP140-1

8、6024-2614-1610.1-14.33SMAWE5016J5064.0DCEP140-16024-2612-1411.5-16.64SMAWE5016J5064.0DCEP140-16024-2612-1411.5-16.6钨极类型及直径铈钨极3.0喷嘴直径（mm )8-10Tun gste n Electrode Type and D.Spray Nozzle D.熔滴过渡形式/焊丝送丝速度（cm/mi n) 11-16Droplet Tran sfer ModeWire Feed RateNB/T47014-2011技术措施 Technical measure摆动焊或不摆动焊：/摆动

9、参数：/Weave Bead Weldi ng Or Non weave Bead Weld ingWeave Bead Parameter焊前清理和层间清理：清理（刷或磨）背面清根方法：/Pre weld Clea ning And In terpass Clea ningSi ngle Wire Or Multi Wire单道焊或多道焊：多道焊单丝或多丝焊：单丝焊Sin gle Pass Weldi ng Or Multi-pass Weldi ngSin gle Wire Or Multi Wire导电嘴至工件距离：/锤击：/Con tact Tip To Weld Part Dista

10、 neeHammer Beat其他：Others环境温度15 C 相对湿度v 90%编制/日期PreparedBy &Date2016.01.22审核/日期Reviewed By & Date2016.01.22批准/日期Reviewed By & Date2016.01.22NB/T47014-2011预焊接工艺规程（pWPS）单位名称:Fabricator:焊接工艺指导书：WPS No焊接工艺评定报告编号：PQR No焊接方法：钨极氩弧焊（GTAW）Weldi ng Method焊接接头：Weldi ng Joi nt坡口形式V 型Groove Shape衬垫（材料及规格）：PWPS16-

11、02HPDate机械化程度（手工、半自动、自动）：Exte nt of mecha ni zatio n（Manual简图：Sketch日期:2016.01.22、Semi Auto手工、Automation）Backi ng Pad （Material and Spec）其他：LOthers母材：Base Metal类别号：Fe-8组别号：Fe-8-1与 类别号：Fe-8组别号：Fe-8-1相焊Category No.Group No.With Category No.Group No.Welded and标准号：GB24511钢 号：06Cr19Ni10与 标准号：GB24511钢 号：0

12、6Cr19Ni10相焊Sta ndard No.Steel BrandWith Sta ndardSteel BrandWelded厚度范围：8mmThick ness母材：对接焊缝(mm)8mm角焊缝(mm)不限Base Metal :Butt weldFillet weld管子直径范围：对接焊缝(mm)/角焊缝(mm)/Tube Diameter: Butt weldFillet weld管子壁厚范围：对接焊缝(mm)/角焊缝(mm)/Tube Wall Thick ness: Butt weldFillet weld焊缝金属厚度范围：对接焊缝(mm)8mm角焊缝(mm)/Weld Met

13、al Thick ness: Butt weldFillet weld其他：/Others焊接材料:Welding Material06Cr19Ni10焊材类别 W. M. Category焊丝/焊材标准 W. M. Sta ndardNB/T47018.3/填充金属尺寸 Filler Metal Dime nsio n血.0/焊材型号 W. M. Type/焊材牌号 W. M. BrandH08Cr21Ni10Si/其他Others/耐蚀堆焊金属化学成分()Chemical Compositi on Of Corrosion Resista nt Overlay Weld Metal(%)焊

14、材牌号 W. M. BrandCSiMnPSCrNiMoCuH08Cr21Ni10Si0.0130.522.180.0180.01119.879.800.020.02其他 Others/NB/T47014-2011预焊接工艺规程 （pWPS）焊接位置：Position Of Weldi ng对接焊缝的位置1GPosition Of Butt Weld Flat ness焊接方向（向上、向下）/Direction Of Weldi ng（Up ward, Down ward）角焊缝位置/Position Of Fillet Weld焊接方向（向上、向下）/Directio n Of Weldi

15、ng （Up ward, Dow n ward）焊后热处理PWHT温度范围（C）/Temperature Regi on 保温时间（h）/Time Hold预热:Preheati 预热温度（C）Preheati ng T 层间温度（C）In ter pass T保持预热时间Preheating Tim 加热方式ng20100保护, 气体;Gas保护,S G尾保,T S （背保,B S （气体：Shieldi ng Gas种类混合比流量（L/min ）CategocyMixtureFlow Rate气Ar99.998-15/气/ne Hold/气/Heati ng Method电特性 Elect

16、ric Power电流种类 Welding Current（A）直流（DC）极性 Polarity正接（EN）焊接电流范围（A） Welding Current（A）120-180电弧电压（V） Arc Votage（V）14-16焊道/焊层Weld PassWeldLayer焊接方法Weldi ng Method填充材料Filler Metal焊接电流电弧电压（V）ArcVotage焊接速度（cm/min ）WeldingSpeed线能量（KJ/c m Heat Input型号Type牌号Brand直径D.极 性Polarity电流（A）AMP .RANGE1GTAW/H08Cr21Ni10

17、Si2.0DCEN100-12016-208-12162GTAW/H08Cr21Ni10Si2.0DCEN150-18016-2012-14163GTAW/H08Cr21Ni10Si2.0DCEN150-18016-2010-1216钨极类型及直径铈钨极 血.5喷嘴直径（mm ）期2-处6Tun gste n Electrode Type and D.Spray Nozzle D.熔滴过渡形式/焊丝送丝速度（cm/min ）/Droplet Tran sfer ModeWire Feed Rate技术措施 Technical measure摆动焊或不摆动焊：/摆动参数：/Weave Bead

18、Weldi ng Or Non weave Bead Weld ingWeave Bead Parameter焊前清理和层间清理：刷或磨背面清根方法：修磨Pre weld Clea ning And In terpass Clea ningSi ngle Wire Or Multi Wire单道焊或多道焊：多道焊单丝或多丝焊：单丝焊Sin gle Pass Weldi ng Or Multi-pass Weldi ngSin gle Wire Or Multi Wire导电嘴至工件距离：/锤击：/Con tact Tip To Weld Part Dista neeHammer Beat其他：

19、Others 环境温度0 C 相对湿度v 90%编制/日期PreparedBy &2016.01.22审核/日期Reviewed By & Date2016.01.22批准/日期Reviewed By & Date2016.01.22DateNB/T47014-2011预焊接工艺规程（pWPS）单位名称:Fabricator: J焊接工艺指导书：/日期：2016.01.22WPS NoDate焊接工艺评定报告编号：pWPS16-03HPPQR No焊接方法：钨极氩弧焊打底/焊条电弧焊盖面机械化程度（手工、半自动、自动）：手工Welding MethodExtent of mechanizati

20、on（Manual、Semi Auto 、Automati on）焊接接头：Weldi ng Joi nt坡口形式V 型Groove Shape衬垫（材料及规格）：/_Backi ng Pad （Material and Spec）其他：/_Others母材:Base Metal类别号：Fe-1组别号：Fe-1-2与类别号：Fe-8组别号：Fe-8-1相焊CategoryNo.Group No.WithCategoryNo.GroupNo.Welded and标准号：GB713钢号：Q345R与标准号：GB24511钢 号：06Cr19Ni10相焊Stan dardNo.Steel Brand

21、WithStan dardSteelBrandWelded厚度范围：8mmThick ness母材：对接焊缝（mm） 8mm角焊缝（mm） 不限Base Metal :Butt weldFillet weld管子直径范围：对接焊缝（mm）角焊缝（mm）Tube Diameter: Butt weldFillet weld管子壁厚范围 ：对接焊缝（mm） /角焊缝（mm） /Tube Wall Thick ness: Butt weldFillet weld焊缝金属厚度范围 ：对接焊缝（mm）8mm角焊缝（mm）/Weld Metal Thick ness: Butt weldFillet we

22、ld其他：一LOthers焊接材料:Welding MaterialQ345R/06Cr19Ni10焊材类别 W. M. Category焊丝焊条焊材标准 W. M. Sta ndardNB/T47018.3NB/T47018.2填充金属尺寸 Filler Metal Dime nsio n血.0舛.0焊材型号 W. M. TypeE309-16/焊材牌号 W. M. BrandH12Cr24Ni13A302其他Others/耐蚀堆焊金属化学成分()Chemical Compositi on Of Corrosion Resista nt Overlay Weld Metal(%)焊材牌号 W

23、. M. BrandCSiMnPSCrNiMoCuH12Cr24Ni130.0520.581.820.0240.00623.6212.90.020.03A3020.0370.8941.2810.0230.01323.9712.840.2640.023其他 Others/NB/T47014-2011预焊接工艺规程（pWPS）焊接位置：Position Of Weldi ng焊后热处理PWHT对接焊缝的位置11GPosition Of Butt Weld Flat ness温度范围（C）/焊接方向（向上、向下）/Temperature Regi onDirection Of Weldi ng(Up

24、 ward, Down ward)保温时间（h）/角焊缝位置/Time HoldPosition Of Fillet Weld焊接方向（向上、向下）/Directio n Of Weldi ng (Up ward, Dow n ward)预热:Preheating保护气体：Shieldi ng Gas预热温度（C）/气体种类混合比流量（L/min ）Preheati ng TGas CategocyMixtureFlow Rate层间温度（C）100保护气Ar99.9910In ter pass TS G保持预热时间/尾保气/Preheating Time HoldT S G加热方式/背保气/

25、Heati ng MethodB S G电特性 Electric Power电流种类 Welding Current(A)直流（DC）极性Polarity反接（EP）焊接电流范围(A) Welding Current(A)110-160电弧电压(V) Arc Votage(V)24-26焊道/焊层Weld PassWeld Layer焊接方法Weldi ng Method填充材料Filler Metal焊接电流电弧电压(V)ArcVotage焊接速(cm/minWeldingSpeed度)线能量(KJ/c m Heat型号Type牌号Brand直径D.极性Polari电流(A)AMP .RAN

26、GEInput1GTAWE309-16H12Cr24Ni132.0DCEP120-14026-3010-12192SMAWE309-16A3024.0DCEP140-16024-2614-16183SMAWE309-16A3024.0DCEP160-18024-2612-142!母材：Base Metal类别号：Fe-1组别号：Fe-1-1与 类别号：Fe-1组别号：Fe-1-2相焊Category No.Group No.With Category No.Group No.Welded and标准号：GB9948钢号：20与 标准号：GB713钢 号： Q345R相焊Standard No.

27、Steel BrandWith StandardSteel BrandWelded厚度范围：2mm/12mmThick ness母材：对接焊缝(mm)30mm角焊缝(mm)不限Base Metal :Butt weldFillet weld管子直径范围：对接焊缝(mm)/19mm角焊缝(mm)/Tube Diameter: Butt weldFillet weld管子壁厚范围：对接焊缝(mm)2 mm角焊缝(mm)/Tube Wall Thick ness: Butt weldFillet weld焊缝金属厚度范围：对接焊缝(mm)2mm角焊缝(mm)/Weld Metal Thick nes

28、s: Butt weldFillet weld其他：/Others焊接材料:Welding Material20/Q345R焊材类别 W. M. Category焊丝/焊材标准 W. M. Sta ndardNB/T47018.3/填充金属尺寸 Filler Metal Dime nsio n血.5/焊材型号 W. M. Type/焊材牌号 W. M. BrandH10M nSi/其他Others/耐蚀堆焊金属化学成分()Chemical Compositi on Of Corrosion Resista nt Overlay Weld Metal(%)焊材牌号 W. M. BrandCSiM

29、nPSCrNiMoCuH10M nSi0.0870.630.990.0140.0160.0220.009/0.11其他 Others/NB/T47014-2011预焊接工艺规程（pWPS）焊接位置：Position Of Weldi ng对接焊缝的位置6FGPosition Of Butt Weld Flat ness焊接方向(向上、向下)/Direction Of Weldi ng(Up ward, Down ward) 角焊缝位置/Position Of Fillet Weld焊后热处理PWHT温度范围(C)/Temperature Regi on保温时间(h)/Time Hold焊接方向

30、（向上、向下）/Directio n Of Weldi ng （Up ward, Dow n ward）预热:Preheati 预热温度（C）Preheati ng T 层间温度（C）In ter pass T保持预热时间Preheating Tim 加热方式ng20100保护, 气体;Gas保护,S G尾保,T S （ 背保, B S （气体：Shieldi ng Gas种类混合比流量（L/min ）CategocyMixtureFlow Rate气Ar99.998-15/气/ne Hold/气/Heati ng Method电特性 Electric Power电流种类 Welding Cu

31、rrent（A）直流（DC）极性 Polarity正接（EN）焊接电流范围（A） Welding Current（A）120-180电弧电压（V） Arc Votage（V）14-16焊道/焊层Weld PassWeldLayer焊接方法Weldi ng Method填充材料Filler Metal焊接电流电弧电压/ /焊接速度（cm/min ）WeldingSpeed线能量（KJ/c m Heat Input型号Type牌号Brand直径D.极 性Polarity电流（A）AMP .RANGE（V）ArcVotage1GTAW/H10M nSi2.5DCEN100-12016-208-121

32、62GTAW/H10M nSi2.5DCEN150-18016-2012-14163GTAW/H10M nSi2.5DCEN150-18016-2010-1216钨极类型及直径铈钨极 血.5喷嘴直径（mm ）期2-期6Tun gste n Electrode Type and D.Spray Nozzle D.熔滴过渡形式/焊丝送丝速度（cm/min ）/Droplet Tran sfer ModeWire Feed Rate技术措施 Technical m摆动焊或不摆动焊：Weave Bead Weldi ng （焊前清理和层间清理：Pre weld Clea ning And 单道焊或多道

33、焊：Sin gle Pass Weldi ng O 导电嘴至工件距离：Con tact Tip To Weld P 其他：Otherseasure/摆动参数：W背面清根方,Si ng单丝或多丝:Si n 锤击：Ham/Or Non weave Bead Weld ing刷或磨In terpass Clea ning多道焊r Multi-pass Weld ing/art Dista nee环境温度0 C 相对湿度v 90%eave Bead Parameter 法：修磨le Wire Or Multi Wire 焊：单丝焊gle Wire Or Multi Wire /mer Beat编制/日

34、期PreparedBy &Date2016.01.22审核/日期Reviewed By & Date2016.01.22批准/日期Reviewed By & Date2016.01.22NB/T47014-2011预焊接工艺规程（pWPS）单位名称:Fabricator:焊接工艺指导书：/日期：2016.01.22WPS NoDate焊接工艺评定报告编号:PQR NoPWPS16-05HP焊接方法:钨极氩弧焊（GTAW）机械化程度（手工、半自动、自动）手工Weldi ng Method焊接接头：Weldi ng Joi nt坡口形式L 型Groove Shape衬垫(材料及规格)：LBacki

35、 ng Pad (Material and Spec)其他：/_OthersExte nt of mecha ni zatio n(Manual 简图：Sketch、Semi Auto 、Automation)母材：Base Metal类别号：Fe-1组别号：Fe-1-1与 类别号：Fe-8组别号：Fe-8 -1 相焊Category No.Group No.WithCategory No.GroupNo.Welded and标准号：GB9948钢号：20与 标准号：GB24511钢 号：06Cr19Ni10相焊Sta ndardNo.Steel BrandWithStan dardSteel

36、BrandWelded厚度范围：2mm/30mmThick ness母材：对接焊缝（mm） 2mm角焊缝（mm）不限Base Metal :Butt weldFillet weld管子直径范围：对接焊缝（mm）/19mm角焊缝（mm）/Tube Diameter: Butt weldFillet weld管子壁厚范围：对接焊缝（mm）2mm角焊缝（mm）/Tube Wall Thick ness: Butt weldFillet weld焊缝金属厚度范围：对接焊缝(mm)2mm角焊缝(mm) /Weld Metal Thick ness: Butt weldFillet weld其他：一LOt

37、hers焊接材料:Welding Material20/06Cr19Ni10焊材类别 W. M. Category焊丝/焊材标准 W. M. Sta ndardNB/T47018.3/填充金属尺寸 Filler Metal Dime nsio n血.0/焊材型号 W. M. Type/焊材牌号 W. M. BrandH12Cr24Ni13/其他Others/耐蚀堆焊金属化学成分（）Chemical Compositi on Of Corrosion Resista nt Overlay Weld Metal(%)焊材牌号 W. M. BrandCSiMnPSCrNiMoCuH12Cr24Ni1

38、30.0520.581.820.0240.00623.6212.90.020.03其他Others/预焊接工艺规程 （pWPS）焊接位置：Position Of Weldi ng对接焊缝的位置6FGPosition Of Butt Weld Flat ness焊接方向（向上、向下）/Direction Of Weldi ng（Up ward, Down ward）角焊缝位置/Position Of Fillet Weld焊接方向（向上、向下）/Directio n Of Weldi ng （Up ward, Dow n ward）焊后热处理PWHT温度范围（C）/Temperature Reg

39、i on 保温时间（h）/Time Hold预热:Preheati 预热温度（C）Preheati ng T 层间温度（C）In ter pass T保持预热时间Preheating Tim 加热方式ng20100保护, 气体;Gas保护,S G尾保,T S （背保,B S （气体：Shieldi ng Gas种类混合比流量（L/min ）CategocyMixtureFlow Rate气Ar99.998-15/ne Hold/气/气/Heati ng Method电特性 Electric Power电流种类 Welding Current（A）直流（DC）极性 Polarity正接（EN）焊接电流范围（A） Welding Current（A）120-180电弧电压（V） Arc Votage（V）14-16焊道/焊层Weld PassWeldLayer焊接方法Weldi ng Method填充材料Filler Metal焊接电流电弧电压（V）ArcVotage焊接速度（cm/min ）WeldingSpeed线能量（KJ/c m Heat Input型号Type牌号Brand直径D.极 性Polarity电流（A）AMP .RANGE1GTAW/H12Cr24Ni132.0D