Instruction-PG-System-SPPC-release-2011-02-08-ZJF.doc

R&D Instruction MANUALR&D规范手册PG System Ins 001Page 7/7PG System Instruction 001系统产品类规范 001Management of SPPCSPPC管理 MODIFICATIONS变更记录IndexDateDesignation102/2011release23FOR DISTRIBUTIONPG System R&D NetworkPG System SQAPG System QualityPG R&D networkPG Purchasing project networkPG Project DirectorFOR APPROVALWritten byVerified byApproved byNAME O Roy P CouteretA MigneFUNCTION Raise Manager PG System Quality DirectorPG System R&D directorSIGNATUREComputerizedComputerizedComputerizedSUMMARY1- PURPOSE OF THE PROCEDURE程序目的 32- APPLICABILITY应用范围 33-REFERENCE DOCUMENTS参考文件 34-DEFINITIONS定义 35-SPPC IDENTIFICATION & FMEA MANAGEMENT特殊特性标识和FMEA管理 36- SEVERITY RANKING GRID严重度等级 57- Mandatory GENERIC SPPC LISTS PER PRODUCT FAMILY 产品系列通用的SPPC强制项清单 68-RECORDING FILING / DESTRUCTION记录/保存期 68- APPENDICES附录 69-1 FB1 generic SPPC list (under building)一代平刮片通用的SPPC清单9-2 FB2 generic SPPC list (under building) 二代平刮片通用的SPPC清单9-3 Pin Blade generic SPPC list (under building) 销钉式刮片通用特殊特性清单9-4 arm generic SPPC list (under building)刮杆类通用特殊特性清单9-5 Linkage generic SPPC list (under building)传动杆类通用特殊特性清单1- PURPOSE OF THE INSTRUCTION 程序目的:Main objectives of the instruction is to define rules specific to Visibility PG system that are in addition to the Group SPPC procedure GSI-RD-H01-035-A09作为集团公司SPPC程序（ GSI-RD-H01-035-A09）附加部分定义的补充(VS 的特殊特性规则)。- Severity ranking grid per product family- 系列零件的严重度等级。- Functional characteristics identification (white diamond)- 功能特性标识（白色菱形）Nota this instruction cancel and replace VWS BP121 and BP123注：本规范取代VWS BP121 和 BP123。2-APPLICABILITY应用范围:This procedure applies to the complete Visibility PG system organization 本程序适用于可视系统产品- P2, P1, P0项目- PG, sites 产品类，工厂All projects under development (phase 0, 1, 2) at Instruction release date must apply this PG instructionRetroactive application to be decided case per case by the manufacturing / development sites自本程序发布日，工厂和开发组织在所有项目开发(阶段 0, 1, 2)中必须按本程序执行。生产和开发工厂可以决定追溯性的应用3-REFERENCE DOCUMENTS 参考文件: This Document takes into account the following requirements (including but not limited to):本程序参照了下面文件的要求（要求但不限于）：International specifications国际标准: ISO TS 16949CIP 不断技术革新手册 Current Edition当前版本PM Handbook 项目管理手册Current Edition当前版本V5000 CI V5000 技术革新 FMEA mandatory item FMEA强制项Valeo Group instruction法雷奥集团程序 GSI-RD-H01-035-A09Valeo SPPC tracking sheet法雷奥SPPC跟踪表GST-RD-H01-0000-151-A034- DEFINITIONS:see Valeo Group instruction见法雷奥集团程序GSI-RD-H01-035-A095- SPPC identification and FMEA management特殊特性标识和FMEA管理 SPPC for severity 10 to 8 are identified and managed according to Group procedure GSI-RD-H01-035-A09特殊特性严重度为10-8的标识和管理参见集团程序GSI-RD-H01-035-A09。nota : So far, System PG is only concerned by Regulation SPPC (no safety regulation)注：目前为止，系统产品类只关注法规特殊特性（无安全法规特性）In addition some functional characteristics can be identified / managed specifically for System PG Visibility according to rules below另外，系统产品类一些功能特性的标识和管理按下面原则：SSPPC symbol符号Comments on SPPC symbol备注7Functional characteristic功能特性Specific to Visibility PG system系统产品类专用Nota : are SPPCs tracked by Valeo Group regarding deployment, whereas deployment is managed by System PG注： 按集团要求跟踪， 产品集团系统负责开展。6- Severity Ranking Grid严重度等级 : System PG RANK系统产品类等级Group procedure集团程序Severity for DFMEA严重度Severity for PFMEA严重度Arm & Blade & Linkage Front application rules刮杆、刮片、传动杆总成前窗应用原则Arm & Blade & Linkage Rear application rules刮杆、刮片、传动杆总成后窗应用原则10very high severity ranking when a potential failure mode affect safe vehicle operation and /or involves non compliance with government regulation without explicit warning潜在失效模式影响了汽车的安全运行，或者包含不符合政府法规的情形，失效发生时无预警。None compliancy to regulation不符合法规要求None compliancy to regulation不符合法规要求* None respect of wiped areas不符合刮刷区域要求。* Cutting angles* None respect of BRS list不符合BRS清单。* non respect of speed separation* Cutting angles* None respect of BRS list不符合BRS清单。9-8Very high severity ranking when a potential failure mode affects safe vehicle operation and/or involves non compliance with government regulation with explicit warning (explicit warning means that such warning mechanism is specifically designed into product). Able to stop the vehicle without accidents潜在失效模式影响了汽车的安全运行，或者包含不符合政府法规的情形，失效发生时有预警（有预警是指产品设计了报警机构）。能停止车辆不发生事故。Vehicle/item inoperable (loss of primary function during operation)车辆无法运行，基本功能丧失Reduced level of performance or loss of primary function without affecting safe operation of the vehicle. Exists功能下降或基本功能丧失，但不影响车辆安全运行。Recall risk 召回风险Recall risk 召回风险* Blade loss刮片脱落* linkage pop off传动杆脱落* Arm loss刮杆脱落* Arm & blade breakage刮杆&刮片破裂* Blade loss刮片脱落* Arm & blade breakage刮杆&刮片破裂* Arm loss刮杆脱落7Vehicle/item operable but at reduced level of performance.Degradation of the performances resulting in the interruption of the function.车辆可以运行，但功能下降或功能中断。A product may have to be sorted and a portion (less than 100%) scrapped, or vehicle/item repaired in repair department with a repair time between a half-hour and an hour.产品挑选和部分报废，或半小时至1小时返修。Warranty issue or customer return 三包问题或客户退货Warranty issue or customer return or high level of scrap三包问题或客户退货或大批量报废* none compliant wiping quality (none wiped areas, steaks, rubber shrinkage)不符合刮净度要求（漏刮，水线，胶条收缩)* noise (reversal & transient)嗓音（翻转&异响）* chattering异响* interference with vehicle (A Pillar, )与车辆有干涉* vehicle assy impossible (blade connector, arm fixation onto shaft, bracket assy onto vehicle body)不能安装到车辆上* none compliant wiping quality (none wiped areas, steaks, rubber shrinkage)不符合刮净度要求（漏刮，水线，胶条收缩)* noise (reversal & transient)嗓音（翻转&异响）* vehicle assy impossible (blade connector, )不能安装到车辆上5Vehicle/item operable, but Comfort/Convenience item(s) operable at a reduced level of performance.车辆可以运行，但舒适、便捷功能下降。Partial lost of function with low disturbance of end user部分功能丧失，轻微影响用户。Process flow disturbance影响流程* Bad wiping quality after time (rubber wear)使用后刮净度差* abnormal free play工作不正常* Bad wiping quality after time (rubber wear)使用后刮净度差* abnormal free play工作不正常3Fit & Finish/Squeak & Rattle item does not conform (appearance or audible noise). Defect noticed by many customers (about 50%).有外观，可听噪音，汽车操作项目上的问题，并被许多顾客(50%)察觉到。Minor degradation of the performances resulting in an occasional nuisance.轻微功能下降，Minor dissatisfaction of end user / car manufacturer对用户、操作工有轻微影响。Minor process flow disturbance对流程有轻微影响。* Difficult Blade change 刮片更换困难* Difficult Blade change 刮片更换困难1No discernible effect.没有可识别的影响。No disturbance of end user对用户无影响。No process flow disturbance对流程无影响。7 MANDATORY GENERIC SPPC LISTS PER PRODUCT FAMILY产品系列强制特殊特性清单The generic SPPC lists (Done by R&D) are available in Annex and are mandatory for P1 and P0. They can be enrich based on P1/P0 project analysis with above rules or depending of Customer request系列零件特殊特性清单（R&D制定）见附件，P1和P0项目必须强制采用，该清单将会根据P1/P0项目按以上原则分析的结果和客户要求进行完善。Respect of Generic SPPC list is checked during Design Reviews设计评审时检查SPPC清单的遵照情况。Regulation SPPC deployment onto Component / sub assembly is managed according following rule 法规特性由总成转移到分零件或分总成上时遵循下面原则：System Com