供应商质量审核检查表.xls

第 1 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date 1、平平面面布布置置图图和和过过程程流流程程图图/Plant Layout and Process Flow Diagram NO.NO.文文 件件 要要 求求/document questions 评评价价 evaluate 记记录录/comments 1.1是否有最新版平面布置图？ is there a dated copy of the current floor plan readily available? 1.2 平面布置图上是否有所有装配、生产和检测岗位、原材料、半成品、成品的区域划 分？ does the floor plan identify the following :all required assembly, process and inspection stations? locations for all raw material, work in process(WIP) and finished product? 1.3流程图是否是最新版本的并标注有日期？ are process flowcharts dated and current? 操操 作作 要要 求求/implementation/process questions 1.4生产过程中，材料和产品流动是否与过程流程图一致？ does the actual material and production flow follow the process flowchart? 2、设设计计和和过过程程FMEA/design and process FMEA NO.NO.文文 件件 要要 求求/document questions 评评价价 evaluate 记记录录/comments DFMEA（含含有有设设计计职职责责）/DFMEA(if supplier is design responsible) 2.1DFMEA的零件编号、修订版本、原始日期和审定日期是否正确？ does the DFMEA have the correct Part#, Revision Level, Orig. Date and Rev. Date? 第 2 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date 2.2DFMEA是否包括了顾客的所有性能要求、外观标准、特殊特性和安全要求？ does the DFMEA include all functional specifications, appearance specifications, SCs and Safety Requirements as defined by customer drawings? 2.3是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？ are there RPN calculations for each failure mode and recommended actions for high RPNs ? PFMEA 2.4PFMEA是否按图纸的规定包括了所有顾客和内部要求的特殊特性和安全要求？ does the PFMEA include all customer and interal Scs and Safety Requirements as defined by customer drawings and interal requirements? 2.5是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？ are there RPN calculations for each failure mode and recommended actions for high RPNs ? 2.6PFMEA是否与流程图一致？ Does the PFMEA follow the process flow? 3、控控制制计计划划/Control Plan NO.NO.文文 件件 要要 求求/document questions 评评价价 evaluate 记记录录/comments 3.1控制计划是否有正确的产品编号、修订号、原始日期和修订日期？ Does the Control Plan have the correct Part #, Revision Level, Orig. Date and Rev. Date? 3.2控制计划是否是否与流程图一致？ 第 3 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date Does the control plan follow the process flowchart? 3.3 控制计划内是否包括了：进料检验、过程检验和控制、出厂检验以及返工/返修要求 ？ Does the Control Plan include the following: Incoming Inspection, In-process Inspection 2、 receiving inspection and/or testing(sampling basedon performance); 3、 2nd or 3rd party assessments or audits ofcoupled with records of acceptable quality performance ; 4、part evaluation by accredited laboratory. 4.6 在所有要求的检验和试验完成或必要的报告收到和验证前，不得将产品放行，除非 有可靠追回程序时才可放行？ 第 5 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date does the supplier hold product until the required inspections and tests have been completed or necessary reports have been received and verified,except for release under positive recall? 4.7供方是否只在文件或控制计划中所有要求的各项活动已圆满完成后，产品才发出？ does the supplier assure that no product is dispatched until all activities specified in the document and /or control plan have been satisfactorily completed ? 4.8 在控制计划和/或文件化程序中是否具体规定了标识（如：盖章、标签、贮存位置等 ）？ is the identification specified in the control plan and/or documented procedures(e.g. stamp marks, tags, storage location.) 4.9 在生产过程中是否提供文件表明：只有通过了检验和/或试验的材料才能提供给顾客 ？ are there provisions in the process that only material that has passed the inspections and/or test can be provided to the customer? 操操 作作 要要 求求/implementation/process questions 4.10 是否在整个生产过程中都保持了产品适当的检验和/或试验状态的标识？ is inspection and/or test status suitably identified throughout the production process? 4.11 是否按文件和/或控制计划的要求对产品进行检验/试验？ is product inspected/tested as required by documented procedures and /or the control plan? 4.12 最终检验和试验是否根据文件和/或控制计划的要求进行？ is final inspection and testing conducted in accordance with documented procedures and/or the control plan? 第 6 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date 4.13 对返工和返修品是否重新进行了检查？ is the procedure to re-qualify all reworked/repaired material being followed? 4.14 是否进行了作业准备验证，使用的是哪一种（末件比较/首件检查）？ are job setups verified whenever a setup is performed? Which is used（Last-off part comparison or first part check）? 4.15 供方是否保存了所有检验和试验的记录？ does the supplier maintain adequate records of all inspections and tests? 4.16 检验和试验记录是否清楚的表明产品是否已通过了检验和/或试验？ do inspection and test records clearly show whether the product has passed or failed the inspection and/or test? 4.17 记录是否标明负责合格产品放行的授权检验者？ do the records identify the inspection authority responsible for the release of the product? 4.18 必须按要求的频次对所有产品进行全部检验和功能验证（按顾客的工程材料及性能 标准），其结果必须可供顾客评审。 A layout inspection and a functional verification(to applicable customer engineering materal and performance standards)shall be performed for all products at a established frequency, results shall be available for customer review. 5、产产品品规规范范与与图图纸纸/Product Specifications 7-Step, 5 Phase, etc.)? 9.4 是否建立并实施了关于不合格/可疑的材料/产品的标识、记录、评价、隔离和处置的 程序文件？ are procedures established and implemented to address nonconforming/ suspect material or product regarding: identification, documentation, evaluation, segregation(when practical), disposition? 9.5是否对所有不合格的、可疑的材料或产品和隔离区提供可视标识？ is visual identification of any nonconforming material or product and quarantine areas evident? 9.6是否清楚地定义出评审和处置不合格/可疑产品的职责与权限？ are there clear definitions for responsibilities for review and disposition of nonconforming and suspect product? 9.7是否对不合格品进行量化和分析，建立优先减少计划并跟踪计划的实施进展情况？ is nonconforming product quantified and analyzed and is a prioritized reduction plan in place? 9.8是否所有不合格都被记录并进行收集和缺陷分析？ are all nonconformances products recorded, collected and defect analyzed? 9.9在工作场所是否易于得到返工指导书，并为相关人员所使用？ are the repair/rework instructions accessible and utilized by the appropriate personnel? 9.10是否记录了让步接受和返修产品的实际状况？ 第 15 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date are accepted nonconformities and repairs documented to record the actual condition of the product? 9.11 供方是否确保在收到顾客授权之后才发运不合格的材料？ does the supplier ensure that customer authorization is received prior to shipping nonconforming material? 9.12 发运的经授权的不合格材料是否在每个包装箱上都有适当的记录？ is material shipped on an authorization properly identified on each shipping container? 10、预预防防性性维维护护计计划划/Preventive Maintenance Plans NO.NO.文文 件件 要要 求求/document questions 评评价价 evaluate 记记录录/comments 10.1 生产的设备、工装、量具，是否有清单？ Is there a list of tooling, equipment and fixtures used for product? 10.2 所有工装、量具和主要设备是否都有包括在预防性维护计划中。 All tooling, gages, and capital equipment are included in the PM programs 10.3 所有设备、工装和量具是否与清单相一致？ Is all equipment, gauging and tooling the same as will be used in production? 10.4 所有工装、量具和主要设备是否都被清晰地标识？ Are all tools, equipment and fixtures clearly identified ？ 10.5 所有设备和工装都存在文件化的预防维护计划？ 第 16 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date A documented Preventive Maintenance plan exists for all equipment and tooling 10.6 The PM plan includes:/预防性维护计划包括： Setup the maintenance items for machines, tools and other equipment/制定机器、工装和其 它设备的维护项目。 A schedule of planned maintenance including maintaining period/包括时间周期的维护计划 表。 A schedule of planned maintenance including responsible party/维护计划表包括责任部门。 Maintenance instructions based on manufacturers recommendation or part performance/建立 在制造商的建议和零件性能基础上的维护指导书 10.7 标识关键设备并制定应急计划以防止由于设备的故障对顾客造成损失。 Key equipment has been identified and contingency plans are in place that will protect the customer form loss of production due to failure of this equipment 10.8 是否有关键设备备件清单，是否存有关键生产设备的零配件。 is there a key equipment replacement parts list and is the replacement parts for key equipment is available? 操操 作作 要要 求求/implementation/process questions 10.9 预防性维护系统是否得到实施？ Is the preventive maintenance system being followed? 10.10 是否能对易损件充分保证其可得性？ Is there an adequate supply of perishable tooling available in house? 10.11 所有好的样品和坏的样品是否都被列入了预防维护计划？ 第 17 页，共 21 页 检检查查表表供供应应商商质质量量审审核核 Checklistsupplier audit 供应商名称/supplier name 产品型号/part no.审核日期/audit date Are all “Master Good / Master Bad“ samples on the Preventative Maintenance schedule? 11、检检测测量量具具的的评评价价/Gage set-up sheets ; operation instructions 14.3 特殊特性（工序）的控制是否有明确的规定？ are controls of special characteristics (processes) is defined ? 14.4 是否按规定的要求对特殊特性（工序）进行控制？ are the special characteristics(processes) controlled with the defined requirements 14.5 所有要求进行SPC控制的特性的SPC参数是否可得到？所有要求的过程能力是否被 满足？ Is SPC Data available for all required SPC-controlled characteristics，and is the required process capacity meet? 15、最最终终总总结结及及个个人人意意见见/Final summary and personal opinion 评评 分分 准准 则则 评评 价价 得得分分 Subcontractor is not familiar with the requirements of the core competency.0 Subcontractor is knowledgeable of the requirements of the core competency, but has no evidence of source documentation, planning, or implementation 1 Subcontractor is knowledgeable of the requirements, and skilled in the use and implementation of the