生产良率系统统计表.xls

yield summary part no.: material: prepare: 1. daily yield trend remarks : please fill white box only. date12/2412/2512/2612/2712/2812/2912/3012/311/41/51/6 91.72% 92.17% 91.22%91.08% 89.11% 92.68% 89.22% 82.66% 97.33% 98.45% 97.64% 98.45% 97.63% 97.14% 98.57% 97.41%97.21%97.36% 12/2412/2512/2612/2712/2812/2912/3012/311/41/5 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00% 79.00% 84.00% 89.00% 94.00% 99.00% 104.00% unit: pcsunit: percentage input qtyoutput qty1st pass yieldfianl yield input qty19520154008690241079302880023200137007500 output qty19261152428569235677632862422782134537302 1st pass yield91.72%92.17%91.22%91.08%89.11%92.68%89.22%82.66%97.33% fianl yield98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36% 2. top 5 defect trend date12/2412/2512/2612/2712/2812/2912/3012/31 臟臟污污77.50%54.40%58.30%50.50%60.90%65.70%68.40%70.60% 殘殘膠膠2.00%13.60%23.30%19.70%23.80%10.40%10.87%12.75% 12/2412/2512/2612/2712/2812/2912/3012/31 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% series1series2series3series4series5series6series7series8series9series10series11series12 溢溢膠膠7.70%5.20%7.60%11.40%7.10%4.20%9.80%6.70% 指指甲甲印印4.30%3.20%4.50%6.10%4.70%1.90%1.70%15.60% 折折痕痕4.10%5.40%2.60%4.00%2.70%3.60%0.10%2.86% 背背膠膠接接頭頭 3.90%13.00%2.80% 5.60%8.90%12.40%7.80%4.40% 背背膠膠偏偏位位 0.20%3.50%0.00% 0.00%0.14%0.80%0.63%0.55% 離離型型膜膜移移位位 0.15%0.00%0.30% 1.00%0.00%0.16%0.26%0.15% 毛毛屑屑 0.00%0.20%0.00% 0.00%0.00%0.16%0.16%0.25% 破破損損 0.00%0.70%0.14% 0.50%0.14%0.32%0.10%0.20% 廢廢料料未未清清除除 0.00%0.70%0.44% 1.50%0.56%0.40%0.00%0.00% 離離型型膜膜脫脫落落 0.00%0.00%0.00% 0.00%0.00%0.00%0.10%0.05% remarks : please fill white box only. 91.72% 92.17% 91.22%91.08% 89.11% 92.68% 89.22% 82.66% 97.33% 98.45% 97.64% 98.45% 97.63% 97.14% 98.57% 97.41%97.21%97.36% 12/2412/2512/2612/2712/2812/2912/3012/311/41/5 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00% 79.00% 84.00% 89.00% 94.00% 99.00% 104.00% unit: pcsunit: percentage input qtyoutput qty1st pass yieldfianl yield 12/2412/2512/2612/2712/2812/2912/3012/31 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% series1series2series3series4series5series6series7series8series9series10series11series12 daily yield report part no. material 生産日期 1. process yield control remarks : please fill white box only. noworkstationinput qty 1st pass qty 1st defect qty scrap qty 1貼膠qc全檢19520181391381257 2包裝192631926300 3成品檢驗850839112 4 5 6 7 8 9 10 total195201392259 2.process defective description in detail 貼貼膠膠qcqc全全檢檢站站defectivedefective detailsdetails no不不良良現現象象數數量量比比率率纍纍計計root cause 1臟污100072.4%72.4% 1.ux150材料分條后,未及時 用pe保護膜包好,作防塵動作 .2.機台和工作桌面清潔度不 夠,造成表面污染.3.作業人員 手套破損臟污,汗漬沾到產品 上. 1000 124 100 545350 72.4% 81.4% 88.6% 92.5% 96.4% 100.0% defective pareto chart 臟污殘膠溢膠指甲印折痕背膠接頭 0 200 400 600 800 1000 1200 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 2殘膠1249.0%81.4% 1主要是因為衝型后,將產品收 成卷材進行撕保護膜時,膠帶 上的藍色離型膜被擠壓移位和 脫落,造成產品與產品粘在一 起形成殘膠. 3溢膠1007.2%88.6% 主要是因為在機衝型時,其定 位塊的兩邊擋牆磨損,定位偏 移,造成沖型刀口切到膠帶而 產生溢膠. 4指甲印543.9%92.5% 1.在衝型后因有部份無法收卷 用機台撕取保護膜,改用手工 撕膜,在手工撕膜過程中,作業 員撕取方式不正確,造成指甲 印和折痕. 2.在撕膜后,整理清除廢料時, 作業員用手彎折產品進行彈廢 料的方式不對,造成. 5折痕533.8%96.4% 6背膠接頭503.6%100.0% 此不良因為ux150原材是 1000m/卷,而寺岡7641膠帶原 廠是50m/卷,所以在貼合時每 50m就會有一個接頭產生. 7 8 9 10 11 12 13 14 15 total13811 包包裝裝站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 成成品品檢檢驗驗站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1背膠偏位327.3%27.3% 2離型膜移位218.2%45.5% 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 3指甲印218.2%63.6% 4殘膠218.2%81.8% 5臟污19.1%90.9% 6背膠接頭19.1%100.0% 7 8 9 10 6 7 8 9 10 total111 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 1.ux150材料分條后未及時做保護, 沾灰塵,2.撕膜時人員手套破損,汗 漬沾到產品上.3.手套臟污未及時更 換 21 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1背膠偏位327.3%27.3% 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 2離型膜移位218.2%45.5% 3指甲印218.2%63.6% 4殘膠218.2%81.8% 5臟污19.1%90.9% 6背膠接頭19.1%100.0% 7 8 9 10 11 12 13 14 15 total111 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate work order: material lot no. total 良良品品數數 1st pass yield (直直通通率率) final yield 1926392.93%98.68% 19263100.00%100.00% 84898.71%99.76% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 84891.72%98.45% corrective actiondue dayowner 1.后續要求,ux150原材在廠商處 分條后,就必須立即用pe膜進行包 裝防護,到生產上線時才能折除.2. 對於生產機台和工作台面,要求每2 小時進行一次清潔擦拭.3.作業人員 的手套要求每天更換2次. 2009.12. 24 周旭/張 紅耀 remarks : please fill white box only. root cause 1.ux150材料分條后,未及時 用pe保護膜包好,作防塵動作 .2.機台和工作桌面清潔度不 夠,造成表面污染.3.作業人員 手套破損臟污,汗漬沾到產品 上. 1000 124 100 545350 72.4% 81.4% 88.6% 92.5% 96.4% 100.0% defective pareto chart 臟污殘膠溢膠指甲印折痕背膠接頭 0 200 400 600 800 1000 1200 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 后續在模切機上改裝傳送皮帶,取 消保護膜連衝收卷的作業方式,將 產品衝成全斷一片片的向后送料. 可防止離型膜移位脫落,所造成的 殘膠. 2009.12. 24 周旭/張 紅耀 衝型送料的定位治具,要求每2h時, 定時進行一次點檢確認其擋牆磨損 程度,預 防背膠衝型偏位所造成的 溢膠不良. 2009.12. 24 周旭/張 紅耀 1.要求所有接觸產品的作業人員, 將指甲剪短至不會直接碰到產品為 標準. 2.若需手工撕膜時,要求作業人員 撕一片放一片,不準手上拿著多片 進行撕膜. 3.清除廢料時,不準用手彎折產品 進行彈廢料的作業同. 4.拿放整壘產品時,要求用雙手托 住,嚴禁用單手用力拿放產品. 2009.12. 24 周旭/張 紅耀 2009.12. 24 周旭/張 紅耀 此不良暫無可解決的方法. 1主要是因為衝型后,將產品收 成卷材進行撕保護膜時,膠帶 上的藍色離型膜被擠壓移位和 脫落,造成產品與產品粘在一 起形成殘膠. 主要是因為在機衝型時,其定 位塊的兩邊擋牆磨損,定位偏 移,造成沖型刀口切到膠帶而 產生溢膠. 1.在衝型后因有部份無法收卷 用機台撕取保護膜,改用手工 撕膜,在手工撕膜過程中,作業 員撕取方式不正確,造成指甲 印和折痕. 2.在撕膜后,整理清除廢料時, 作業員用手彎折產品進行彈廢 料的方式不對,造成. 此不良因為ux150原材是 1000m/卷,而寺岡7641膠帶原 廠是50m/卷,所以在貼合時每 50m就會有一個接頭產生. defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner corrective actiondue dayowner defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate root cause root cause 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner 12.24 root cause 1.ux150材料分條后未及時做保護, 沾灰塵,2.撕膜時人員手套破損,汗 漬沾到產品上.3.手套臟污未及時更 換 1 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner corrective actiondue dayowner defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate root cause root cause 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate root cause daily yield report part no. material 生産日期 1. process yield control remarks : please fill white box only. noworkstationinput qty 1st pass qty 1st defect qty scrap qty 1背膠,沖型，撕膜1540015310902 2貼膠qc全檢1341012707703143 3包裝132671326700 4成品檢驗176017223813 5 6 7 8 9 10 tota2.process defective description in detail 背背膠膠, ,沖沖型型，撕撕膜膜站站defectivedefective detailsdetails no不不良良現現象象數數量量比比率率纍纍計計root cause 1背膠接頭5561.1%61.1% 2溢膠1516.7%77.8% 3背膠偏移1011.1%88.9% 4指甲印33.3%92.2% 5折痕33.3%95.6% 6髒污22.2%97.8% 55 15 10 33 22 61.1% 77.8% 88.9% 92.2% 95.6% 97.8% 100.0% defective pareto chart 背膠接頭溢膠背膠偏移 指甲印折痕髒污毛屑 0 10 20 30 40 50 60 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 7毛屑22.2%100.0% 8 9 10 11 12 13 14 15 total901 貼貼膠膠qcqc全全檢檢站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1臟污45064.0%64.0% 2殘膠11015.6%79.7% 3背膠接頭527.4%87.1% 4折痕415.8%92.9% 5溢膠284.0%96.9% 6指甲印223.1%100.0% 7 8 9 10 11 12 13 14 15 total7031 包包裝裝站站defectivedefective detailsdetails 450 110 52 41 28 22 64.0% 79.7% 87.1% 92.9% 96.9% 100.0% defective pareto chart 臟污 殘膠 背膠接頭 折痕 溢膠 指甲印 0 100 200 300 400 500 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 6 7 8 9 10 total00 成成品品檢檢驗驗站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 19 66 3 2 11 50.0% 65.8% 81.6% 89.5% 94.7% 97.4% 100.0% defective pareto chart 背膠偏位 孔內廢料未清除 破損 殘膠 指甲印 折痕 背膠接頭 0 5 10 15 20 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1背膠偏位1950.0%50.0% 2孔內廢料未清除615.8%65.8% 3破損615.8%81.6% 4殘膠37.9%89.5% 5指甲印25.3%94.7% 6折痕12.6%97.4% 7背膠接頭12.6%100.0% 8 9 10 11 12 13 14 15 total381 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 1.ux150材料分條后未及時做保護, 沾灰塵,2.撕膜時人員手套破損,汗 漬沾到產品上.3.手套臟污未及時更 換 21 3 4 5 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 19 66 3 2 11 50.0% 65.8% 81.6% 89.5% 94.7% 97.4% 100.0% defective pareto chart 背膠偏位 孔內廢料未清除 破損 殘膠 指甲印 折痕 背膠接頭 0 5 10 15 20 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1背膠偏位327.3%27.3% 2離型膜移位218.2%45.5% 3指甲印218.2%63.6% 4殘膠218.2%81.8% 5臟污19.1%90.9% 6背膠接頭19.1%100.0% 7 8 9 10 11 12 13 14 15 total111 站站defectivedefective detailsdetails 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate work order: material lot no. total 良良品品數數 1st pass yield (直直通通率率) final yield 1531299.42%99.43% 1326794.76%98.93% 13267100.00%100.00% 174797.84%99.26% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 100.00%100.00% 174792.17%97.64% corrective actiondue dayowner remarks : please fill white box only. root cause 55 15 10 33 22 61.1% 77.8% 88.9% 92.2% 95.6% 97.8% 100.0% defective pareto chart 背膠接頭溢膠背膠偏移 指甲印折痕髒污毛屑 0 10 20 30 40 50 60 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause 450 110 52 41 28 22 64.0% 79.7% 87.1% 92.9% 96.9% 100.0% defective pareto chart 臟污 殘膠 背膠接頭 折痕 溢膠 指甲印 0 100 200 300 400 500 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 19 66 3 2 11 50.0% 65.8% 81.6% 89.5% 94.7% 97.4% 100.0% defective pareto chart 背膠偏位 孔內廢料未清除 破損 殘膠 指甲印 折痕 背膠接頭 0 5 10 15 20 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner corrective actiondue dayowner 12.24 19 66 3 2 11 50.0% 65.8% 81.6% 89.5% 94.7% 97.4% 100.0% defective pareto chart 背膠偏位 孔內廢料未清除 破損 殘膠 指甲印 折痕 背膠接頭 0 5 10 15 20 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate root cause root cause 1.ux150材料分條后未及時做保護, 沾灰塵,2.撕膜時人員手套破損,汗 漬沾到產品上.3.手套臟污未及時更 換 1 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause 3 222 11 27.3% 45.5% 63.6% 81.8% 90.9% 100.0% defective pareto chart 背膠偏位 離型膜移位 指甲印 殘膠 臟污 背膠接頭 0 0.5 1 1.5 2 2.5 3 3.5 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayowner corrective actiondue dayowner defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate root cause root cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate corrective actiondue dayownerroot cause defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate daily yield report part no. material 生産日期 1. process yield control remarks : please fill white box only. noworkstationinput qty 1st pass qty 1st defect qty scrap qty 1貼膠qc全檢86908010680120 2包裝8570857000 3成品檢驗58057461 4 5 6 7 8 9 10 total8690686121 2.process defective description in detail 貼貼膠膠qcqc全全檢檢站站defectivedefective detailsdetails no不不良良現現象象數數量量比比率率纍纍計計root cause 1臟污40058.8%58.8%原材料，生產過程膠套汗印 2殘膠16023.5%82.4%收卷料，離型膜移位 3溢膠527.6%90.0%原材料，背膠溢膠 4指甲印314.6%94.6%有部份試模產品需手撕離型膜 5背膠接頭192.8%97.4%50米一接頭 6折痕182.6%100.0%原材料卷料裏面接頭處1-2張產品 400 160 52 31 1918 58.8% 82.4% 90.0% 94.6% 97.4% 100.0% defective pareto chart 臟污殘膠溢膠指甲印 背膠接頭折痕 0 50 100 150 200 250 300 350 400 450 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 7 8 9 10 11 12 13 14 15 total6801 包包裝裝站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 成成品品檢檢驗驗站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1孔內廢料未清除350.0%50.0% 2離型膜移位233.3%83.3% 3破損116.7%100.0% 4 5 6 7 8 9 10 6 7 8 9 10 total61 站站defectivedefective detailsdetails 3 2 150.0% 83.3% 100.0% defective pareto chart 孔內廢料未清除 離型膜移位 破損 0 1 2 3 4 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defective qty defective rate 10 11 12 13 14 15 total00 站站defectivedefective detailsdetails no不良現象數量比率纍計root cause 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 total00 defective pareto chart 0 0.2 0.4 0.6 0.8 1 1.2 0.0% 25.0% 50.0% 75.0% 100.0% defec