dfc-zwi-1045072_dfb001861_在预装支架安装塔段

1、在预装支架安装塔段DFC- ZWI 1045072ECN：DFB0018612016 年 12 月FDJL-JS-027W6000 风力发电机组 DFC- ZWI 1045072在预装支架安装塔段 共 1 页 第 1 页 编制： 彭 小 梁日期： 2017.1.11 校对： 韩 丹 杰日期： 2017.1.11 审核： 陈健日期： 2017.1.11 FDJL-JS-027W6000 风力发电机组 DFC- ZWI 1045072在预装支架安装塔段 共 1 页 第 1 页 更改页 ECN更改位置 更改内容描述 签字 日期 目录：1234修订历史2引言3参考文档4预装支架的制备54.1本章节的一

2、般性警告55在预装配机架安装塔节本章节的一般性警告6塔架对位6紧固预装塔架81 / 8工作指导书： 在预装支架安装塔段文件编号.:ZWI 1045072作者:Henrik Lund stergaard版本:2风机:D7参照单号:ZCH 1045073ECN No.:254986日期:2016-05-032 / 8版本日期ECN no.更改概述修订人 22016-05-03254986更改文本介绍:要求的培训等级 Pro 19.394安全用电手则起重装置培训要求材料安全数据册个人安全补充:所有工作人员应该注意，当作业平台高度大于 500mm 及以上时，在作业之前应佩戴坠落保护

3、设备或做好护栏保护工作。 对MuTAB 系统的修改. 编辑更改.添加图例 3:多塔锚砌块系统塔接口实例 图例 6 和图例 7 文本更改为: 注！每30 天或遇上恶劣天气应重新拧紧塔架螺母。 5.4 节接地塔段的拆除 Mads Jacob Petersen12015-03-26190581首次正式发布文件.Henrik Lund stergaard1修订历史目标:本工作指南介绍了如何在港湾区域预装框架对风机塔筒段进行预安装 在工作中必须填写相应的工作，以保证工作过程是按照工作指导所进行的。所需的培训水平技术人员必须满足在下面列文件中所提到的的培训要求，同时也需要持有执行具体 任务所需的证书资质。

4、 Pro 19.394: “西门子发电公司风电项目技术人员能力框架”人身安全所有人员必须根据基本健康和安全规定，佩戴个人防护用品(SI 545781)。 所有工作必须按照基本健康和安全规则进行 (SI545781).当地或具体项目所添加的额外规定必须符合西门子风力发电 目） 的安全规定要求（具体 项具体任务中的将以象形文字加上详细风险的说明和需要采取的行动进行描述。工 作中的风险描述适用于整个工作任务的始终，将会在所有的工作指导的内容中首先展 示。对一个特定工作任务中的风险也将被描述。 风险评估根据第 3 章所列的要求，所有的工作都必须进行风险评估。参考文献：风险评估。在工作开始之前，所有的人

5、员必须先阅读工作中的风险评估。安全用电守则电气工作应按 Pro 18914“危险源控制”的规定进行，ins-29465 - 锁定指令（出海类）。只有西门子或由西门子培训并取得有效的电气安全证书或被授权的人员才允许进行安装，检查，测试和维修的电气装置和设备。起重装置吊装作业必须始终遵守“INS 27212，海上吊装作业”（升降作业标准），并符合当地和特定地点的要求。3 / 82引言除现有文件外，还需要下列文件：安全:SI545781 “基本健康和安全规则”.ZWI1040332 “风机具体安全说明”.风险评估:RA_ZWI 1045072:在预装支架安装塔段:ZCH 1045073: “在预装支

6、架安装塔段”培训要求:Pro 19.394: “西门子发电公司风电项目技术人员能力框架”螺栓扭矩:Refer to ZAI1041552 “D6 - 拧紧螺栓”.材料安全数据册:参照西门子风电网的数据库，根据化学管理的要求，PRO18811 -“化学管理程序”，或联系具体材料/物质的供应商。 吊装作业:吊装作业必须始终遵守“INS 27212，海上吊装作业”（升降作业标准），并符合当地和特定地点的要求。请求文件:N/A4 / 83参考文件前期准备N/A5 / 84.1本节的一般警告重升力危险。不要试图用手抬重物。使用叉车或其他合适的起重设备图 1图 24 段塔筒预装框架原理示意 在预装配框内的

7、工具和零件堆放示例。 图 图 3多塔锚砌块体的塔界面示例 1. 将以下物品的在塔筒段吊装至相应位置前放入预装配框内： 1.1. 用于将塔部分固定到框架上的螺母、垫圈和工具.； 1.2. 步梯； 1.3. 安 装 塔 筒 平 台 的 电 缆 桥 架 ； 1.4. 塔 外 接 电 源 用 电 缆 。 4预装支架的制备先决条件阅读西门子风力发电中 zps1035965 标准的装配过程6 / 85.1本节的一般性警告遵循吊装计划根据场地特定的吊装计划和指令吊装塔段 当心，架空吊物 吊装过程中应保证吊装区域空旷无障碍物 当心，挤压危险清理塔段与预装配框的接触表面 当心，物体坠落在塔段在预装框架搁放完毕之

8、前不得进入其内 5.2置 放 塔 段图 4图 51. 根据现场特定的吊装方案和吊装指示，将塔段提升至立柱位置。 2.根 据 现 场 具 体 的 吊 装 方 案 和 吊 装 指 导 ， 从 塔 底 法 兰 上 拆 下 吊 装 设 备 3. 把塔段置放到预组装框架的合适位置上 4. 从塔段外，观察预装配框架上的螺杆被引导进入塔筒分段上的法兰孔内。 5. 根据吊装方案，把塔段安放到预装配框架上。 注！如果在安装船上有预装塔段的室外楼梯的话，应确保正确安装塔段的门与楼梯的方向。 5在预装机架安装塔段7 / 8仔细阅读 ZPS仔细阅读西门子风力发电ZPS1035965 中的预安装程序 化学品，不接触油脂

9、根据材料安全数据表，佩戴个人防护设备。 佩戴安全带在高度工作时，将安全带挂挂在可靠的锚点上。 戴上防护手套佩戴具有减轻磨损与减振的防护手套。 佩戴听力保护装置佩戴护眼的装置8 / 85.3 将 塔 筒 紧 固 到 预 装 框 架BA图 6图 7A:装有垫圈和螺母的螺栓B: 垫圈倒角 1. 用 seez 油脂润滑螺栓/双头螺栓的螺纹和垫圈； 2. 将垫圈放置到倒角面向螺母的位置； 3. 安装螺栓/双头螺栓上的螺母； 4. 根据安装图（项目的具体情况），用冲击扳手或“螺母式转轮预紧”紧固螺母； 5. 根据吊装计划拆下吊装设备； 6. 按照安装图纸用扳手或“预张紧螺母扳手重新紧固螺母（项目细节）；

10、7. 在初始拧紧螺栓后的 12 至 72 小时之间再次紧固螺栓。 注！每 30 天和/或遇上风速大于 20 米/秒的恶劣天气之后应重新紧固塔段之间的螺母。注！所需的使用工具取决于：设置、塔径、VIV 的还原设备，及码头等因素。 Table of Contents1234Revision history2Introduction3Referenced documents4Preparation of preassembly frame54.1General warnings for this section55Mounting tower section on preassembly frame

11、General warnings for this section6Guiding tower into position6Fastening tower to preassembly frame8Page 1 of 8Work Instruction:Mounting tower sections on preassembly frameDocument no.:ZWI 1045072Author:Henrik Lund stergaardVersion:2Turbine:D7Checklist reference:ZCH 1045073ECN No.:254986Dat

12、e:2016-05-03Page 2 of 8VersionDateECN no.Change descriptionAuthor22016-05-03254986Introduction text changed to:Training level required Pro 19.394 Electrical safety Lifting equipmentTraining requirementsMaterial safety data sheetPersonal Safety added with: All personnel should be aware that if the fo

13、undation height is greater than 500mm above grade then fall protection equipment or barrier strategies must be implemented before climbing onto the foundation.Revised for MuTAB System. Editorial changes.Adding figure 3 with: Example of tower interface for Multi Tower Anchor Block SystemFigure 6 & 7

14、text changed to: NOTE! Retighten the nutsfastening the tower to the frame every 30 days and/or after severe weather.Section 5.4 Grounding tower section removedMads Jacob Petersen12015-03-26190581New document, first official release.Henrik Lund stergaard1Revision historyObject:This work instruction d

15、escribes how to mount tower sections on the preassembly frames used on the harbor areasThe corresponding checklist must be filled in during the work to confirm that the work is carried out in accordance with the work instruction.Training level requiredTechnicians must fulfill the training requiremen

16、ts given in the below mentioned documents as well as additional certifications if required by the specific task.Pro 19.394: “SWP Project Wind Technician Competency Framework”Personal safetyAll personnel must wear personal protective equipment according to Basic Health and Safety Rules (SI 545781).Al

17、l work must be carried out in accordance with Basic Health and Safety Rules (SI 545781).Supplementary local and project-specific regulations must be followed if they exceed SWP safety requirements (project specific).Task-specific hazards are illustrated by a pictogram together with a detailed descri

18、ption of the hazard and required actions. Hazards which apply to the entire duration of a work task will be described in the top of the section of the work instruction. Hazards which apply to a specific part a work task will be described when the hazard occurs.Risk AssessmentAll work must be carried

19、 out in accordance with the Risk Assessments listed under chapter 3. Referenced documents: Risk Assessments.All personnel must read the listed Risk Assessments prior to starting the work.Electrical safetyElectrical work should be carried out in accordance with PRO 18914: “Control of Hazardous Energi

20、es”, INS-29465 - Lock Out / Tag Out Instruction (OFFSHORE). Only personnel instructed by Siemens and with a valid relevant electrical safety certificate and with authorization from Siemens are permitted to carry out installation, inspection, testing, and repair of electrical installations and equipm

21、ent.Lifting equipmentLifting operations must always be performed in compliance with the “INS 27212 Offshore lifting operation” (Lifting Operations Standard) and compliant with local and site-specific requirements.Page 3 of 82IntroductionThe following documents are required in addition to the present

22、 documents:Safety:SI545781 “Basic Health and Safety Rules”. ZWI1040332 “Turbine-specific safety instructions”.Risk assessment:RA_ZWI 1045072: Mounting tower sections on preassembly frameChecklist:ZCH 1045073: “Mounting tower sections on preassembly frame”Training requirements:Pro 19.394: “SWP Projec

23、t Wind Technician Competency Framework”Bolt torque values:Refer to ZAI1041552 “D6 - Bolt tightening”.Material safety data sheet:Refer to SDS database on Siemens Wind Power Intranet according to requirements in Chemical Management, PRO 18811- “Chemical Management Procedure”, or contact the supplier o

24、f the specific material/substance.Lifting operations:Lifting operations must always be performed in compliance with the “INS 27212 Offshore lifting operation”(Lifting Operations Standard) and compliant with local and site-specific requirements.Supplier documents:N/APage 4 of 83Referenced documentsPr

25、erequisitesN/APage 5 of 84.1General warnings for this sectionHeavy lift hazard.Do not attempt to lift heavy parts by hand.Use a fork lift or other suitable lifting equipment.Figure 1Figure 2Principle sketch of preassembly frame with 4Example of tools and parts placed inside preassembly towers.frame.

26、Figure 3Example of tower interface for Multi Tower Anchor Block System1. Place the following items inside the preassembly frame before the tower section is lifted to position:1.1. Nuts, washers and tools for fastening the tower section to the frame.1.2. Step ladders1.3. Cable trays for later mountin

27、g underneath the tower platform.1.4. Cables for external power supply to the tower.4Preparation of preassembly framePrerequisitesRead the ZPS1035965 Standard SWP assembly processes.Page 6 of 85.1General warnings for this sectionComply with lifting plan.Lift the tower section according to site specif

28、ic lifting plan and lifting instruction.Warning, overhead loadKeep clear of the lifting area during lifting.Warning, crushing hazardKeep clear of contact surfaces between tower and preassembly frameWarning, falling objectsDo not enter the preassembly frame until the tower section is resting on the f

29、rame.5.2Guiding tower into position.Figure 4Figure 51. Lift the tower section to upright position according to site specific lifting plans and lifting instructions.2. Remove the lifting equipment from the bottom tower flange according to site specific lifting plans and lifting instructions.3. Guide

30、the tower section in position on the preassembly frame.4. From outside the tower, observe that the threaded rods on the preassembly frame are guided into the bolt holes on the tower flange.5. Lower the tower until it rests on the preassembly frame according to the liftingplan.NOTE! If there is room

31、on the installation vessel to have the outside stairway mounted on the tower from pre-assembly, ensure that the tower door is oriented correctly for mounting of stairway.5Mounting tower section on preassembly frame.Page 7 of 8Read ZPSRead the ZPS1035965 Standard SWP assembly processes.Chemical hazard, Never Seez greaseWear personal protection equipment according to material safety data sheet.Wear Safety Harness.Working at height. Hook the harness onto an approved anchor point.Wear prot