task force presentationstf_cement

1、Asia-Pacific Partnership on Clean Development and ClimateCement Task ForceHiroshi Watanabe Chair of Cement Task ForceAPP PIC meeting, Vancouver, Canada29-30 Oct, 20081Outline of presentation21.6thTask Force Meeting in Japan2. Progress of CTFProjects-Flagship projects-Otherprojects3. Next steps6th Ta

2、sk Force Meeting in Japann October 23-24, 2008, in Tokyo, Japann Participation by 50 governments and private members from all 7 partners3Activity and Purpose of Cement Task Force Meetingn Holding a Seminar or Workshopn Sharing information on other relevant activities(IEA,CSI)n Discussion of opportun

3、ities for APP CTF partners to identify common issues of concern and options to address themn Cement Plant Visit4Two major streams of Cement Task Force Activity5Estimation of Emission Reduction PotentialCO2Periodical Benchmarking in factoriesDiffusion of Best Practice and New TechnologiesBestNew Tech

4、nologies PracticeCement factories in APP countriesDemonstration Project etc.Center of ExcellenceSet BenchmarkConduct SurveyFlagship Projects of Cement TF63. Performance Diagnosis (CMT-07-10)2. Hazardous Wastes (CMT-07-07) Best Practices for Co-Processing and Management in Cement Kilns1. Centre of Ex

5、cellence (CMT-06-05)7.Jan 2008:CSI protocol training June 4th-23rd, 2008:Seminar on Cement Cleaner Production for Developing CountriesOct 8th-13th, 2008:The 2nd International Workshop on Cement & Concrete Technology for Sustainable DevelopmentFlagship(1) :Centre of ExcellenceTechnology Diffusion thr

6、ough COEFlagship(1) :Centre of ExcellenceCapacity Building By COE8ZhuhaiBeijing2nd CSI protocol Training Workshop will be heldfrom Nov. 18th to 20th, 2008 in Zhuhai, China.Flagship(2) :Hazardous Wastes9Sub-ProjectLead partnersub1 - Hazardous Waste Co-Processing in IndiaINDsub2 - Solvent-Based Fuels

7、in Cement Kilns in AustraliaAUSsub3 Utilising Biosolidsin Cement kilnsAUSsub4 - Best Practices for Management and Co-Firing of Hazardous and Other Industrial Wastes in Cement Kilns in USCompletedon May 2008By the delivery of the trade expo and two Reverse missions at CTF-5USFlagship(2) :Hazardous Wa

8、stesSolvent-Based Fuel Project(sub2)Completion of the detail design for the relevant technologyUtilising Biosolids in Cement Kilns(sub3) Project not at full implementation stage but substantial progress already achieved by proponentsAustralian government has vigorously promoted these projects throug

9、h its funding.10Flagship(3) :Performance DiagnosisCase Study, Best Practice11All APP partners (through CTF meeting, COE etc.)Consultatio n and3 - 5monthsAnswerAnalysiscoordinationQuestionnaire Advice / ReOn- diagncommendate osisionsFlagship(3) :Performance DiagnosisACC Gagal Plant Planning on Nov 20

10、08J.k.Lakshmi cement Planning in 2009Grasim Reddipalayam plant Planning on Nov 2008Guangxi yufeng Planning in 200912Tianrui Ruzhou Finished on Jan 2008Yatai haerbin Finished on Aug 2008Shree Cement Finished on Feb2008Shanxi qinling Finished on Aug 2008n 4 factories were selected by Chinese and India

11、n government, respectively.n Carried out 2nd performance diagnosis in China (Aug.2008) and explanatory meeting for 1st performance diagnosis in India (May. 2008)n Make other diagnoses respectively by mid. 2009.Hold a COE seminar in mid 2009 to APP members to disseminate outcomes of diagnoses carried

12、 out by then.Flagship(3) :Performance Diagnosis13Shanxi Qinling CementYatai Haerbin Cementn Because of introducing the most up-to-date equipments, the energy efficiency level of both factories in China are high.n However, further energy saving will be possible by introduction of facilities for highe

13、r energy efficiency etc.Flagship(3) :Performance DiagnosisRecommendation for 2 factories which carried out 2nd performance diagnosis in China(a) Use of Pre-grinder and High-Efficiency Separator in Finishing Mill(b) Improvement of Combustion Operation in a Kiln(c) Use of Low-Pressure-Drop Type Cyclon

14、e as the Pre-heater Top Cyclone(d) Introduction of New kiln Burner14Flagship(3) :Performance Diagnosis15Equipment for Saving Energy and Environmental ProtectionFactoryEffect on Saving EnergyEffect on Reduction of C02 Emissions(a)Use of Pre-grinder andHigh- Efficiency Separator toFinishing MillYatai

15、Haerbin Cement3,080MWh/y2,862t-CO2/yShanxi Qinling Cement7,280MWh/y6,764t-CO2/y(b)Improvement of Combustion Operation in a KilnYatai Haerbin Cement38,080Gcal/y18,409t-CO2/yShanxi Qinling Cement40,960Gcal/y17,060t-CO2/y(c)Use of Low-Pressure-Drop Type Cyclone as the Pre-heater Top CycloneYatai Haerbi

16、n Cement164MWh/y153t-CO2/yShanxi Qinling Cement201MWh/y187t-CO2/y(d)Introduction of new Kiln BurnerYatai Haerbin Cement2,450Gcal/y1,020t-CO2/yShanxi Qinling Cement9,590Gcal/y3,994t-CO2/yTotal50,449t-CO2/yOtherProjects(1) :Status Report16n Published and Uploaded the Status Report on APP Websitehttp:/

17、www.asiapacificpartnership. org/APPProjects/Cement/CMT-06- 01(Interim%20Report)071004.pdfn CTF members agreed to submit their updates to the Chair by the end of Nov 2008OtherProjects(1) :Status ReportBest practice and technology booklet17OtherProjects(1) :Status ReportGHG Emission Reduction technolo

18、gy18OtherProjects(2): Benchmarking DevelopmentBenchmarking ApproachDone by each party1.Setting Key Performance IndicatorsCo2 intensity per ton of cement as the KPI is agreed2.Studying current performance level of KPI using WBCSD/CSI CO2 Protocol3.Defining “Benchmarking”4.Listing up sample of Best Pr

19、actice Technologies to introduce198.Reporting results to CTF5. Estimating emission reduction potential6. Drawing a road map to remove the barriers for those technologies to diffuse.7. Monitoring performance improvement level periodically after introducing those technologiesOther Projects(2): Benchma

20、rking DevelopmentA prototypeChinese version of the cement sector-specific decision support tool, “Benchmarking Energy Efficiency Savings” (BEST-Cement), was demonstrated by the US Lawrence Berkeley National Laboratory (LBNL) at CTF- 5 in May, 2008The prototype version was circulated to CTF members r

21、equesting it.After review and comment by CTF members, the prototype was revised and has been published in final form() In July 2008, LBNL, with colleagues from Chinas Energy Research Institute,China Cement Association, CBMA, Tianjin Cement Industry, Design & ResearchInstitute, One Carbon/Azure, and

22、Schneider Electric, conducted three workshops in Shandong Province, Hebei Province and Shanxi Province.A total of 140 cement plant staff from 109 cement facilities were trained in the use of BEST- CementThe next BEST-Cement training workshop will take place in Chengdu (Sichuan Province) October 24-2

23、5, 2008.20Other projectsLegal regulatory issuesThe US Portland Cement Association has completed Phase 1 of Project 3, to identify barriers to and drivers of cement plant energy efficiency and greenhouse gas emission reductions in the US.US Environmental Protection Agency has published the resultant

24、report, “Cement Sector Trends in Beneficial Uses of Alternative Fuels and Raw Materials”, focuses on the use of 10 alternative fuels and rawIn Phase 2, the US intends to consult with other members to collect information about their country-specific barriers21Other Projects (4): Lifecycle Evaluation

25、of Concrete Building Construction as a Strategy for Sustainable Citiesn Task 1 Literature Search has been completed on schedule and Task2 Collection of Lifecycle Data and Data Synthesis, is underway (completion expected Fall 2008).n Project was recently supplemented with an expansion of the literatu

26、re search to include an analysis of pavement lifecycle work.n Canada has expressed interest in co-leading Project 4 with the US22Other Projects (6): Cement Kiln Cogenerationn Feasibility studies for the use of low temperature waste heat cogeneration at the Boral plant at Berrima, New South Wales, we

27、re completed (Phase 1 study, November 2007; Phase 2 study, June 2008)n Current financial outlook for technology not viablen Project will not proceed to implementationn Study has delivered valuable information for future consideration of cogeneration in cement plants in Australia23Other Projects (8):

28、 Biomass as Alternative FuelCMT-07-08-sub1: Technical and Economic Opportunities for Using Biomass Fuels for Reducing Greenhouse Gas Emissions from Cement ProductionAt CTF-5 in Charleston (May 2008), LBNL presented their findings for a report about the feasibility of using biomass wastes as alternat

29、ive fuels in ChinaDraft report has been circulated to CTF members for comment and will be published on the LBL website when finalizedCMT-07-08-sub2: Industrial Recycling of CO2 from Cement Process into High-Energy Biomass Coal Equivalent FuelAn Australian company has recently bought a license for a process to feed microscopic algae with CO2 from a powerplant.Australia is now considering a cement plant pilot using the licensed process, and will begin to move the project forward in State 1.24Other Projects (9):The Effect ofCement Concrete as a CO2 Sinkn Project inception has b