客车技术整备所车辆运用与管理课件

项目四客车运用维修主讲人：余建勇Lecturer:YuJianyong客车技术整备所PassengerCarTechnicalServicingDepot郑州铁路职业技术学院车辆运用与管理ApplicationandManagementofRailwayVehicle客整所职责ResponsibilitiesofHakuhodo客整所设备设施HakuhodoFacilities目录CONTENCTS0102运用客车出库质量标准Applyqualitystandardsforbusdepartures03PART01客整所职责ResponsibilitiesofHakuhodo第一部分1负责本、外属入库旅客列车的日常检修和加油、供电、吸污等工作；Conductingdailyinspections,refueling,powersupplyandcleaningforin-houseandexternalinboundpassengertrains.23客车技术整备所，简称客整所，又称库列检，具有列车的辅修、A1级检修、入库检查和客车整修和等功能。ThePassengerCarTechnicalServicingDepot,commonlyreferredtoastheCarServicingDepot,orInspectionandMaintenanceDepot,isequippedwithfacilitiesforauxiliaryrepairs,A1levelinspections,entryinspections,andoverallmaintenanceoftraincars.对本属旅客列车进行专项检修、临客整备、客车整修及客车辅（A1）修等工作Performingspecializedinspections,temporarymaintenance,overallrepairsandauxiliary(A1)repairsforin-housepassengertrains.负责新造及厂、段修客车的接送和技术状态、备品的交接，负责回送、借用客车的整修、交接工作Handlingthepickupanddeliveryofnewlymanufacturedcarsandcarsundergoingfactoryordepotmaintenance,aswellasthetechnicalstatusandsparepartshandover.Responsiblefortheoverallrepairsandhandoverofreturnedorborrowedcars.。PART01客整所设备设施HakuhodoFacilities第二部分一、客整所主要设施

HakuhodoFacilities郑州铁路职业技术学院线路纵断面的坡度不得超过1.5‰Theslopeofthelongitudinalsectionofthelineshallnotexceed1.5‰1.线路

Lines整备线

reserveline(military)存车线

parkinglot(forbicycles)应为平直线路，其长度不得小于整修车底的全长加安全距离(10m)及调车机作业连挂长度(20m)。Itshallbeastraightline,thelengthofwhichshallnotbelessthanthefulllengthoftherefurbishedundercarriageplusthesafetydistance(10m)andthelengthoftheshuntingmachine'soperationallinkage(20m).总长度(有效长)应按需要存放的非运用车辆数乘以客车计算长度计算确定。Thetotallength(effectivelength)shallbedeterminedbymultiplyingthenumberofnon-operationalvehiclestobestoredbythecalculatedlengthofthebus.临修线

railwayline专供客车进行摘车临修的线路。Alineexclusivelyusedbybusestoperformpickupsfortemporaryrepairs.线路一、客整所主要设施

HakuhodoFacilities郑州铁路职业技术学院2.客整所其他设备设施

OtherequipmentandfacilitiesatHakone客整所须配备起重、运输、换轮、充电、试风、车顶作业等检修设施和作业安全防护设施、通信装备等，检修设备及工装应满足客车检修需要Thepassengerfinishinginstituteshallbeequippedwithlifting,transportation,wheelchanging,charging,windtest,roofoperationandotheroverhaulfacilitiesandoperationalsafetyprotectionfacilities,communicationequipment,etc.,andtheoverhaulequipmentandtoolingshallmeettheneedsofbusoverhaul.客整所一、客整所主要设施

HakuhodoFacilities郑州铁路职业技术学院客车不落轮数控镟床的设置数量和位置须满足运用客车轮对临修及踏面定期修形的需要ThenumberandlocationofCNClathesforpassengercarsmustmeettheneedsofthetemporaryrepairofwheelsetsandtheregularrepairoftreads.客整所应配备

HakuhodoshouldbeequippedwithTCDS、KLW、轴温检测、绝缘监测等车载检测数据地面分析系统Groundanalysissystemforon-boardinspectiondatasuchasTCDS,KLW,axletemperatureinspection,insulationmonitoring,etc.TPDS、TADS、TVDS、微控试风等动态检测数据分析系统。TPDS,TADS,TVDS,micro-controlledwindtestandotherdynamictestingdataanalysissystem.2.客整所其他设备设施

OtherequipmentandfacilitiesatHakone一、客整所主要设施

HakuhodoFacilities郑州铁路职业技术学院2.客整所其他设备设施OtherequipmentandfacilitiesatHakonePART01运用客车出库质量标准Applyqualitystandardsforbusdepartures第三部分三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures郑州铁路职业技术学院1.轮对

Wheelpairs（2）各部不得有裂纹，各部磨耗不超限。如：轮缘垂直磨耗不得超过15mm。

踏面圆周磨耗不得超过8mm。

轮辋厚度不得小于25mm。轮径差：同一转向架不得大于20mm，同一车辆不得大于40mm。(2)Thereshallbenocracksineachpart,andtheabrasionofeachpartshallnotexceedthelimit.Forexample,theverticalwearofthewheelrimshallnotexceed15mm.Thetreadcircumferentialwearshallnotexceed8mm.Thethicknessoftherimshallnotbelessthan25mm.Wheeldiameterdifference:thesamebogieshallnotbegreaterthan20mm,thesamevehicleshallnotbegreaterthan40mm.（2）制动盘盘毂、盘座、半盘连接部无裂纹，散热筋无贯穿裂纹，制动盘摩擦面无明显偏磨，制动盘磨耗及摩擦面热裂纹不超限，制动盘、螺栓、销套无松动，螺栓开口销无折损、丢失。Therearenocracksintheconnectingpartsofthebrakediskhub,diskseatandhalfdisk,nopenetratingcracksintheheatdissipatingtendons,noobviousdeviationofthefrictionsurfaceofthebrakedisk,thewearofthebrakediskandthermalcracksinthefrictionsurfacedonotexceedthelimit,thereisnolooseningofthebrakedisk,boltsandpinbushings,andthereisnobreakageorlossofcotterpinsofthebolts.郑州铁路职业技术学院2.转向架

Bogies构架、摇枕、弹簧托梁及各安装座无裂纹、变形。Therearenocracksordeformationsintheframe,rocker,springjoistsandmounts.摇枕吊及吊轴、横向控制杆、抗侧滚扭杆、牵引拉杆、各安全吊等部件无裂纹Nocracksintherockercranesandshafts,lateralcontrolrods,anti-rolltorsionbars,tractionrods,safetycranesandotherparts.摇枕弹簧及轴箱弹簧无裂损。Rockerspringsandaxleboxspringsarenotcracked.三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures郑州铁路职业技术学院2.转向架导柱弹性定位套无脱落、窜出Theelasticpositioningsleeveoftheguidecolumndoesnotfallofforrunout.轴箱定位节点、牵引拉杆橡胶节点、横向挡等橡胶件无破损和脱胶Axleboxpositioningnodes,rubbernodesoftractiontierods,transversestopsandotherrubberpartsarenotdamagedordegummed.抗侧滚扭杆关节轴承及橡胶保护套无脱出、裂损。Theanti-side-rolltorsionbarjointbearingandrubberprotectivesleevearefreefromdisengagementandcracks.空气弹簧高度测量块无缺失，橡胶囊与金属板的粘接面无脱离，表面裂纹不超限、胶囊帘线不外露。Theairspringheightmeasuringblockisnotmissing,theadhesivesurfaceoftherubbercapsuleandthemetalplateisnotdetached,thesurfacecracksarenotexceedingthelimit,andthecapsulecordisnotexposed.高度调整阀及调整杆安装牢固、无裂损、变形，调整杆护套完好；差压阀安装牢固、无裂损。各油压减振器配件无缺失、安装牢固，无漏油、折损。Heightadjustingvalveandadjustingrodarefirmlyinstalledwithoutcracksordeformation,andtheadjustingrodsheathisintact;thedifferentialpressurevalveisfirmlyinstalledwithoutcracksordeformation.

Theoilpressuredamperfittingsarenotmissing,firmlyinstalled,nooilleakageordamage.三、运用客车出库质量标准Applyqualitystandardsforbusdepartures郑州铁路职业技术学院3.基础制动装置

Basicbrakingdevice三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures盘形制动单元的杠杆和悬吊装置无裂纹，各杠杆转动灵活；各圆销、开口销无丢失、折损或磨耗到限，各圆销与套配合间隙不过限，销套不窜出。闸片厚度不超限。Theleversandsuspensiondevicesofthediskbrakeunitarefreeofcracks,andtheleversrotateflexibly;theroundpinsandcotterpinsarenotlost,brokenorworntothelimit,andtheclearancebetweentheroundpinsandthesetsisnotoverthelimit,andthepinsetsdonotrunout.Thethicknessofthegateplatedoesnotexceedthelimit.踏面制动制动梁及吊、闸瓦托吊、各拉杆及杠杆无裂纹；杆件与托不抗劲，各托架安装牢固、无裂纹；缓解簧安装牢固、无裂损；闸瓦及托磨耗不过限；闸瓦托防翻装置、闸瓦托吊销防脱挡齐全良好。Thetreadbrakebrakebeamandhanging,gatetilebrackethanging,eachtierodandleverwithoutcracks;rodsandbracketsdonotresiststrength,eachbracketisinstalledfirmly,withoutcracks;reliefspringisinstalledfirmly,withoutcracks;gatetileandbracketwearisnotoverthelimit;gatetilebracketanti-turnoverdevices,gatetilebracketpinsanti-dislodgementblockiscompleteandgood.郑州铁路职业技术学院3.基础制动装置

Basicbrakingdevice三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures制动缸活塞行程符合规定，自动间隙调整器、闸调器作用良好，闸瓦不偏磨，各垂下品距轨面符合规定。Brakecylinderpistonstrokeinaccordancewiththeprovisionsoftheautomaticclearanceadjuster,gateregulatorfunctionisgood,thebraketiledoesnotoffsetwear,thependantfromtherailsurfaceinaccordancewiththeprovisionsofthegoods手制动机作用良好，链条处于松弛状态；各磨耗部磨耗板齐全，润滑良好。Thehandbrakeworkswellandthechainisinaslackcondition;thewearplatesineachwearsectionarecompleteandwelllubricated.郑州铁路职业技术学院4.空气制动装置及总风装置

Airbrakeandtotalairdevice三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures列车制动缓解作用良好，制动管系泄漏不超限，单元制动缸、制动缓解显示器及防滑排风阀无漏泄；总风管系贯通良好，漏泄不超限。Trainbrakerelieffunctionisgood,brakepipesystemleakagedoesnotexceedthelimit,unitbrakecylinder,brakereliefmonitorandnon-slipexhaustvalvewithoutleakage;thetotalairductsystemthroughgood,leakagedoesnotexceedthelimit.管系各管卡无松动、丢失；各阀、塞门、风缸配件无缺失、安装牢固、位置正确、作用良好；软管无鼓泡，安装无松动，连接状态良好，防尘堵悬挂牢固；折角塞门手把开口销无折损、丢失；制动缓解指示器清洁，显示正确，无裂损；风表不过期；紧急制动阀铅封齐全。Thereisnoloosenessorlossofeachpipecardinthepipesystem;thereisnomissing,firmlyinstalled,correctlypositionedandwellfunctioningvalve,shutterandaircylinderfittings;thereisnobulgingofhoses,nolooseningoftheinstallation,theconnectionsareingoodcondition,andthedustplugsaresecurelyhung;thereisnobreakageorlossofthecotterpinsofthefoldedcornershutterhandles;thebrakingreliefindicatorisclean,correctlydisplayed,andfreeofcracksanddamages;thewindgaugeisnotout-of-date;andthesealsoftheemergencybrakingvalvesarecomplete.郑州铁路职业技术学院4.空气制动装置及总风装置Airbrakeandtotalairdevice三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures单元制动缸及座无裂损，定位销轴定位良好，防尘套无破损，金属软管无松动、抗磨、破损。Theunitbrakecylinderandseatarenotcracked,thepositioningpiniswellpositioned,thedustsleeveisnotbroken,andthemetalhoseisnotloose,abrasion-resistant,orbroken.集成电空制动机箱、气路控制箱箱体及安装座无破损、松动，箱门关闭良好。Integratedelectricairbrakechassis,aircircuitcontrolboxboxandmountingseatisnotbroken,loose,boxdoorclosedwell.客列尾作用良好，主机安装牢固，管路无漏泄，胶管无龟裂、老化，专用DC48V电源插座无松动、破损，工作正常Theendofthepassengertrainplaysagoodrole,thehostisfirmlyinstalled,noleakageinthepipeline,nocrackingoragingofthehose,andthespecialDC48Vpowersocketisnotlooseorbroken,anditworksnormally.。郑州铁路职业技术学院5.车钩缓冲装置

Hookbuffer三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures车钩缓冲装置各部无裂纹，缓冲器无裂损；托板螺栓、钩尾销横穿螺栓无松动，防松铁线安装良好；钩舌销无折断，螺母安装良好，开口销无折损；缓冲器无上翘，钩提杆落槽、不冲击下锁销连杆；首尾车钩三态作用良好，钩高在830-890mm范围内，互钩差不过限。Nocracksinallpartsofthehookbufferdeviceandnocracksinthebuffer;Nolooseningofpalletboltsandhook-tailpincrossingbolts,andgoodinstallationofanti-looseningwire;Nobrokenhooktonguepins,well-installednuts,nobrokencotterpins;Thebufferisnotcocked,thehookliftingleverfallsintothegroove,anddoesnotimpactthelowerlockingpinconnectingrod;Thefirstandlasthookshavegoodtri-stateaction,thehookheightiswithintherangeof830-890mm,andthemutualhookdifferenceisnotoverthelimit.摆块pendulum钩提杆及下锁销连杆Hooklifterandlowerlockingpinlinkage缓冲器、钩尾销等Buffers,HookandLoopPins,etc.郑州铁路职业技术学院6.车体及车顶设备

Bodyandroofequipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures车辆定检不过期；车端登车扶梯及防攀盒安装牢固，盒门锁闭良好；车体倾斜不超限；车底架各梁无裂纹，墙、顶板无破损。Vehicleinspectionisnotoutofdate;endboardingescalatorandanti-climbingboxarefirmlyinstalled,andthedooroftheboxiswelllocked;thetiltofthevehiclebodydoesnotexceedthelimit;eachbeamoftheunderframeisfreeofcracks,andthereisnobreakageofthewallsandroofpanels.车辆定检不过期Vehicleinspectionnotoverdue车体倾斜不超限Bodytiltisnotoverthelimit车端登车扶梯及防攀盒安装牢固Firmlyinstalledendboardingladderandanti-climbingbox脚蹬安装牢固，无腐蚀破损；手把杆无破损、丢失、松动；各裙板锁闭紧固。Thestirrupsarefirmlyinstalledwithoutcorrosionordamage;thehandlebarsarenotbroken,lostorloose;theskirtsaretightlylocked.风挡弹簧、阻尼装置安装牢固、无折损；铁风挡折棚无弯曲、裂损和开焊；橡胶风挡胶囊裂损不超过100mm。Windshieldspringsanddampingdevicesarefirmlyinstalledandfreeoffolding;ironwindshieldfoldingshedisfreeofbending,crackingandopenwelding;rubberwindshieldcapsulecrackingisnotmorethan100mm.郑州铁路职业技术学院6.车体及车顶设备

BodyandRoofEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures车底架各悬吊装置配件齐全、安装牢固、无裂纹、防松螺母无松动；车下各箱体外观无破损、箱门锁闭良好；油箱、水箱、污物箱无漏泄。Theunderframesuspensionfittingsarecomplete,firmlyinstalled,nocracks,nolooseningoftheanti-looseningnut;theappearanceoftheboxunderthecarisnotdamaged,andthedooriswelllocked;thereisnoleakageinthefueltank,watertank,anddirttank.各注水管、排水管及导管、排便桶安装牢固，无缺失；排水管朝向正确，避开轴箱、台车、轮对及基础制动装置；各类排水管、制动管、缓解阀拉杆等部件与车体间孔路封堵可靠，防寒材不外露。Eachwaterinjectionpipe,drainpipeandconduit,defecationbucketisfirmlyinstalledwithoutmissing;thedrainpipeisorientedcorrectly,avoidingtheaxlebox,cart,wheelsetandbasebrakingdevice;allkindsofdrainpipe,brakepipe,reliefvalvepullrodandothercomponentsandthebodyofthebodyoftheholebetweentheroadblockingisreliable,andthecold-proofmaterialisnotexposed.车顶不漏雨；车顶设备安装牢固，车顶天线、车顶活盖、通风器、废排风帽、消音器帽等无缺失，固定螺栓无脱落、松动现象。Theroofdoesnotleak;theroofequipmentisfirmlyinstalled,andtheroofantenna,roofflap,ventilator,wasteexhaustcap,silencercap,etc.arenotmissing,andthefixingboltsarenotfallingofforloosening.郑州铁路职业技术学院7.车内设备InteriorEquipment三、运用客车出库质量标准Applyqualitystandardsforbusdepartures按规定配备灭火器、消防锤；灭火器检修不过期，压力符合规定，铅封完好。墙板、地板、顶板完整无孔洞，通过台、厕所、洗面间、小走廊地板及墙板各压条齐全、间隙孔洞封堵良好。Fireextinguishersandfirehammersareequippedasrequired;fireextinguishersarenotoutofdateforoverhaul,pressuresareinaccordancewithregulations,andleadsealsareintact.Wallpanels,floorsandceilingpanelsarecompleteandfreeofholes;throughtheplatform,toilet,washroom,smallcorridorfloorsandwallpanelseachpressurestripiscomplete,gapholesarewellsealed.通过台passthroughtheTaiwanStraits车顶carroof地板floors洗面间厕所灭火器fireextinguishers消防锤firehammer郑州铁路职业技术学院7.车内设备InteriorEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures各折页门、拉门、翻板及簧、锁、门止及碰头配件齐全，作用良好；塞拉门作用良好，各锁开关正常，翻转脚蹬安装牢固、作用正常；自动内端门功能良好，防挤压功能良好。Eachfoldingdoor,slidingdoor,flapandspring,lock,doorstopandbumperfittingsarecompleteandfunctionwell;theslidingdoorfunctionswell,eachlockswitchisnormal,theflapstirrupsarefirmlyinstalledandfunctionwell;theautomaticinnerenddoorfunctionswell,andtheanti-squeezefunctionisgood.塞拉门Salamanca塞拉门翻转脚蹬SierraGateFlipStirrups自动内端门Automaticinnerenddoor内端门外侧机械隔离锁Mechanicalisolationlockontheoutsideoftheinnerenddoor端门entranceportal(apalace)郑州铁路职业技术学院7.车内设备

InteriorEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures活动车窗配件齐全，升降、锁闭作用良好；门窗玻璃安装牢固、无破损；外嵌拉铆结构车窗窗框无破损、松动。Themovablewindowfittingsarecomplete,lifting,lockingfunctionisgood;doorandwindowglassinstallationisfirm,nodamage;externalembeddedrivetingstructurewindowwindowframeisnotbroken,loose.座席、卧铺及吊带、扶手、扶梯、茶桌、行李架、衣帽钩安装无松动；座席及卧铺面布无破损；车内身高标志牌、座号牌、铺号牌、残疾人专用座席标牌齐全、清晰，位置符合规定；车内地板及地板布无塌陷、鼓泡。Seats,berthsandbelts,handrails,escalators,teatables,luggageracks,coathooksareinstalledwithoutloosening;seatsandberthsarenottorn;heightsignboards,seatnumberboards,berthnumberboards,andsignboardsofspecialseatsforpeoplewithdisabilitiesarecompleteandclear,andtheirpositionsareinlinewiththeregulations;thefloorofthecarandthefloorclotharenotcollapsedorbubbled.卧铺abed(onatrain)车内身高标志牌Heightsignageinvehicles茶桌座椅coffeetableseat郑州铁路职业技术学院7.车内设备

InteriorEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures给水管系及阀不漏水、作用良好；洗面盆、洗手盆、便器安装牢固、裂损不影响使用；水位表（液位仪）显示准确，检修不过期。Thewatersupplypipesystemandvalvesdonotleakandfunctionwell;washbasins,handbasins,commodesarefirmlyinstalled,cracksanddamagesdonotaffecttheuse;waterlevelmeter(levelmeter)showsaccurate,overhaulisnotoverdue.采暖装置配件齐全，作用良好。温度表、水位表指示准确；管系各阀、塞门、接箍、弯头无漏水、冻结。集便装置作用良好，便器冲水均匀、无外喷。Theheatingfittingsarecompleteandfunctionwell.Thetemperatureandwaterlevelindicatorsareaccurate;thereisnowaterleakageorfreezinginthevalves,plugs,jointsandelbowsofthepipesystem.Thetoiletcollectiondeviceworkswell,andthetoiletflushesevenlywithoutexternalspray.给水管系及阀Waterpipingsystemsandvalves洗面盆washbasin采暖装置Heating管系controlsystem集便装置litter-bearingdevice郑州铁路职业技术学院8.车下电气装置

UndercarElectricalEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures列车干线绝缘符合规定；车端电气连接器各插头、插座外观无变形、破损，标记清晰、正确；连接线护套无损伤，密封垫无破损；各连接器连接牢固；首尾安装尾部标志灯的车辆DC48V侧灯插座导通良好。Theinsulationofthetraintrunklinecomplieswiththeregulations;theappearanceofeachplugandsocketoftheelectricalconnectorattheendofthevehicleisnotdeformedordamaged,andthemarkingisclearandcorrect;thesheathoftheconnectingwireisnotdamaged,andthesealinggasketisnotbroken;theconnectorsarefirmlyconnected;theDC48Vsocketsofthesidelightsinthevehicleswherethetailmarkerlampsareinstalledattheheadandtailarewellconductive.列车干线绝缘检测TrainMainlineInsulationInspection车端电气连接器vehicleendelectricalconnectorDC48V侧灯插座DC48VSideLightSocket郑州铁路职业技术学院8.车下电气装置UndercarElectricalEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures各分线盒、配线槽、配线管安装牢固；各传感器、排风阀安装牢固，配线无破损，各引线套管连接良好、无抗磨；轴端接地装置、车体接地线安装牢固，螺栓无松动、丢失。Eachwiringbox,wiringchannel,wiringpipeisfirmlyinstalled;eachsensor,exhaustvalveisfirmlyinstalled,wiringisnotbroken,eachleadcasingiswellconnected,noanti-abrasion;axle-endgroundingdevice,thebodygroundinglineisfirmlyinstalled,noloosebolts,lost.接地线groundingwire配线管wiringduct配线槽trunking过线盒junctionbox郑州铁路职业技术学院8.车下电气装置

UndercarElectricalEquipment三、运用客车出库质量标准

Applyqualitystandardsforbusdepartures蓄电池无松动、漏液，电解液面符合规定；接续线牢固，无硫化，导电良好；电解液比重及电压符合规定，熔断器容量符合规定，定检标记清晰；排水、排气通畅。Thebatteryhasnoloosenessorleakage,andtheelectrolytelevelisinaccordancewiththeregulations;theconnectingwiresarefirm,nosulfuration,andgoodconductivity;thespecificgravityandvoltageoftheelectrolyteareinaccordancewiththeregulations;thecapacityofthefuseisinaccordancewiththeregulations,andthe