OQC作业指导书-检查和放货程序

StandardOperatinStandardOperatingProcedureTitle:OQCInspection&ReleaseShippingProcedureDocumentNo:SOPOQC0003Rev:AOQC檢查和放貨程序EffectiveDate:OwnerDept.:TTAOQCFormNo.:QSAF0001BPagePAGE2of11RevisionChangeOriginatorIssuedDateA1.ThisSOPOQC0003replaceTAQUCP004.Ted.chen26Aug,092.Added5.5.2&5.5.3Item.DistributionList[]Administration[]A&P[]Costing[]Customs[]CustomerService[]DCC[]ENG/R&D[]F&A[]Facility&EHS[V]FWH[]HR[]IQC[]IT[]MachineShop[]M&C[]MKT[]OPD[V]OQC[]OutsourcingQE[]PIE[]PlasticShop[]PMC[V]Production[]PUR[]QE[V]QSA[]Regulatory[]ReliabilityLab[]RWH[]Shipping-Import[]Shipping-Export[]SQE[]ToolingGroup[]Others[][]OriginatorSigned:Date:OwnerDept.HeadorManagerReviewed:Date:QSAManagerReviewed:Date:ManagementRepresentativeApproved:Date:1.0Purpose/目的Thedocumentistoestablishtheprocedureforprocessandfinishedgoodsinspection,insureproductsqualitytomeetdesignrequirement,providefineproductstocustomer.針對本公司的生產過程及成品的檢查規範流程,以確保產品的質量滿足設計要求及向顧客提供優良的產品.2.0Scope/适用范围ThisprocedureisappliedtoTTAOQCoperation.此文件適應於TTAOQC的運作.3.0Definitions/定义3.1OQC–OutgoingQualityControl/出貨品質控製.3.2SO--SaleOrder/銷售訂單.3.3QCP—QualityControlPlan/品質控製計划.3.4BOM-BillofMaterial/物料清單.3.5MIL-STD-105E/美國軍用抽樣標準-105E.3.6PPBR—Process/ProductBondReport/製程/產品聯合報告.3.7PPPB—ProcedureonProcess/ProductBond/製造過程/產品不合格控製程序.3.8AtypeNewModel:NeverproducedinTTA.A類–全新型號,從未在TTA生產過之產品.3.9BtypeConversionModel:Newversionofexistingmodel.B類–衍生型號,現有型號改型版本(即NewVersion).3.10CtypePackingchangeModel:Differentpackageofexistingmodel.C類–現有型號因包裝不同而衍生的型號.3.11DtypeOldModel:Producedmanytimes.D類–已多次生產之型號.3.12Dept.department/部門.3.13F/GFinishedGoods/成品.3.14MEManufacturingEngineering/製造工業工程部.3.15QEQualityEngineering/品質工程部.3.16AQLAcceptanceQuantityLevel品質接收水準.4.0Responsibility/职责4.1ProductionDept/生產部Executeproductionplan,makesurethattheproductioncanbefinishedontimeandpaste“FinishedGoodsForQAInspectionForm”onthefinishgoods.執行生產計劃,保證按時完成生產,並在做好的產品上貼“成品待QA抽查表”.4.2OQC/出貨品質控製Executethesamplinginspectionforfinishgoods.OQC執行出貨產品的抽樣檢驗.4.3F/Gstore/成品倉Conveythefinishgoodsonlineintowarehouseandloadthequalifiedgoodsintocontainer.將生產部做好的產品搬運至倉,同時將抽樣檢驗合格的產品裝櫃.5.0Procedure/程序Preparedbeforeinspection.驗貨前的準備.5.1.1..OQC&QEEngineerprepareOQCinspectioninstructionsheetaccordingtotherelativeQCPbeforeproduction.生產前OQC及QE工程師需根據產品QCP製定OQC檢查指示.5.1.2..Firstsamplecheck:CheckSO、BOM、PackingMethodetc.首件樣板檢查核對SO、BOM、包裝方法等.InspectionCandDtypeproductsaccordingtorelativeOQCinspectioninstructionsheet.根據相關的OQC檢查指示對C和D類產品進行檢查.InspectionAandBtypeproductsexceptaccordingtorelativeOQCinspectioninstructionsheet,belowitemalsoneedtobeinspected.除了根據相關的OQC檢查指示對A和B類產品進行檢查外,還需要檢查以下項目.Confirmrelativeproduct"NewModelReleaseNote".確認相關產品的“新產品放行條”.Checksafetycertification(ifyes)andpackageinformation.確認安全認証(如有)及包裝資料.CompareproductionwithPilotrunresult:Theaboveconfirmationisok,thenpermittocontinueproducing.Ifhaveanyproblem,OQCneedtoinitiatePPPBandfollowuptheproblemtillsolvingit.比較生產與PILOTRUN(試產)結果:在確認無誤後,則允許繼續生產.如有問題,OQC需要啟動製造過程/產品不合格品控製程序,同時對問題跟進解決.5.2SamplingInspection抽樣檢驗.5.2.1SamplingSize:Samplingsamplefor5pcsunitseach2hours;Implementitcompliedtocustomersuggestionsamplingplan,ifCustomerhavespecialrequirements.抽樣數:按每兩小時5pcs機抽取樣板;如果客戶對檢驗有特別要求,則按客戶要求抽樣計劃執行.5.2.2Package&appearance&functionandHi-PotetcinspectionaccordingtoOQCinspectioninstructionsheet.根據OQC檢查指示進行包裝,外觀,功能及高壓等方面的檢查.5.2.3Recordtheinspectionresultinto"FinishedGoodsInspectionReport"andtherelativerecordreports.Whensamplesizeismorethan20pcs,OQCshallrecord20pcsperformancedataatleast;ifsamplesizeislessthan20pcs,OQCwritedownallsamplerecord.將檢查結果記錄在“成品檢查報告表”及相關記錄報表上.當抽樣樣板數量超過20pcs時,性能測試數據至少需要記錄20pcs,如果樣板數少於20pcs時,OQC記錄實際樣品數的數據.5.3ReliabilitytestrefertorelativeQCP.可靠性測試參照相關的品質保證計劃.5.4SparePartsInspection/備用零件檢查:SamplingapartforconfirmingthestructureandmaterialineverySO.Iftheconfirmationisok,forwardtoinspectionaccordingtoMIL-STD-105ELEVELIISamplingsample,afterwardwillinspectthesamplevisualandfunction.在每個SO中取一件進行結構確認和物料核對,確認無誤後,按照MIL-STD-105ELEVELII進行抽樣,然後對樣品進行外觀及功能檢查.5.5Nonconformanceanalysisanddisposition不良品分析處理.5.5.1..OQCmustimmediatelyinitiatePPPB,afterconfirmedwithME/ProdDeptifthedefectswasfoundbyOQC.OQC發現的不良品,在與ME、生產部確認無誤后,必須立刻啟動”製造過程/產品不合格控製程序(PPPB).5.5.2Whenbelowconditionappear,weneedtostopproduction.當以下情況出現時,我們需要停止生產..ProdDept.takereworkorsortingmethodbutitcannotsolvetheproductdefect.生產部採用了加工或選貨的辦法,但不解決產品缺陷的.Defectiveratewasover5%online.生產線的壞品比例超過5%.OQCfind3oroversimilardefectscontinuously.OQC連續抽到3個或3個以上相同的不良品.ProdDept.canresumeproductionwhenProdDeptcantakeeffectivecorrectiveaction.Atthesametime,ProdDeptneedtoreworkstoragefinishgoods.AllunitscandeliveryafterOQCre-inspectionpass.當出生產部能採取有效的糾正措施,則可以恢複生產.同時,生產部需要返工倉存成品機,只有在OQC重驗合格後才可以走貨.5.5.4..Preventiveactionneedtorecordon"PPBR".解決方案需記錄於“製造過程/產品不合格聯合報告”上.5.5.5..MQEneedtoauditandmonitortheimplementationstatusofcorrectiveactionanditseffect.MQE稽查及監察所訂之改善措施及效果.5.5.6..Thecorrectiveactioncanbeimplementedeffectively,thenmayclose"PPBR".Ifstillhavesomequestionaboutit,needtocontinuefollowingup,asfarasitisclosed.如解決方案有效執行,則可以將“製造過程/產品不合格聯合報告”結案,如有問題,則繼續跟進,直至結案.5.6Finishedgoodsandsparepartsmanagement.成品機和備用零件的處理.5.6.1..OQCinspectorwillsignonthe“FinishedgoodswaitQAtoinspectform”whenOQCinspectorwasinspecting.當OQC檢查員在驗貨時,檢查員將在“成品待QA抽查表”上簽名.5.6.2.Whensamplinginspectionpass,OQCinspectorwillstamptheblue‘’TTAQApass’’stampOnthe‘’FinishedgoodswaitQAtoinspectform’’.Thepassunitscantransferinfinishgoodswarehouse.若抽查合格,OQC檢查員將在’’成品待QA抽查表’’上蓋藍色的’’TTAQApass’’章,這些合格的成品能入成品倉.5.6.3..WhensamplinginspectionReject,OQCinspectorwillstampthered“TTAQAreject”stamponthe““FinishedgoodswaitQAtoinspectform”,TherejectedunitsneedtoreturntoproductionDeptforrework,Afterrework,OQCarrangetoreinspect.若抽查不合格,OQC檢查員將在“成品待QA抽查表”上蓋紅色的“TTAQAREJECT”章.該批拒收的貨物需退回生產部返工,返工後,OQC重新進行檢查.5.6.4..Stampsampleasbelow:/印章示例如下:Blue"QAPASS"stampRed"QAREJECT"stamp藍色``QA合格``印.紅色``QA不合格``印.5.7InventoryAudit/倉存稽查5.7.1..OQCcolleaguesneedtorandomlyauditenvironmentoffinishedgoodsstorenotlessthanoncebyoneweek.Audititemasbelow:OQC人員需對成品倉環境進行每周至少一次不定時稽查,稽查范圍包括:Environment:exhaustingsystem(Iffanrun);Iffinishedgoodsareundersunorrainornot.環境:排風系統(排風扇是否打開);貨物是否被日光曝晒或淋雨(潮濕).Finishedgoodsinstore:IfgoodsputisevidentbyModelornot;Goodspackageboxisveryintegratedornot.存貨:存貨擺放是否分型號;存貨包裝箱是否完整.Mark&record:Whethergoodswithcustomersymbolornot;Shipmentisprocessinginsequence(Firstinfirstout)andshipmentrecordsiscorrect.標識及記錄:存貨是否有客戶標識,出貨是否按序(先進先出)及出貨記錄是否正確.5.7.2..Goodsaudit/存貨稽查.Goodsauditisgoingunderbelowcondition:存貨稽查在下列的情況下進行:TTAreceivedcustomercomplain.TTA收到客戶投訴.OQCsamplinginspectandfoundalotofmajor&criticaldefections.OQC抽樣檢查發現許多嚴重和致命的壞品.5.8Releaseshipping/放貨5.8.1..Donotneedcustomeror3rdfacettoinspect,productscanreleaseshippingafterOQCinspectionPass.不需客戶或第三方驗貨,OQC驗貨合格後可以安排出貨.5.8.2.Needcustomeror3rdfacettoinspect,productscanreleaseshippingafterOQCinspectionpassandcustomeror3rdfacetinspectionpass.需要客戶或第三方驗貨,必須在OQC驗貨合格和客戶或第三方驗貨合格後方可安排出貨.6.0Refereddocuments:/參考文件:6.1TAQUCP011Procedureonprocess/ProductBond/製程過程/產品不合格控製程序.6.2TAPIEP005NewModelFollowUpProcedure/新產品跟進程序.6.3OQCF0017FinishedGoodsInspectionReport成品檢查報告.6.4PDNF0007FinishedGoodswaitQAtoinspectform/成品待QA抽查表(隨貨放行).6.5OQCF0018DockAuditReport/存貨稽查報告.6.6OQCF0012PPBR製程/產品聯合報告.6.7OQCF0026NewModelReleaseNote新產品放行條.start7.0Flowchart流程圖startPASSEndToshipNoNeedcustomeror3rdfacettoinspectionPassYesYesNoYesNoAsCandDtypeproducts,samplinginspectionInitiatePPPBYesNoNOQCrelease“pass”“Finishedgoodsinspectionreport”toF/GstoreCustomeror3rdfacetinspectionInitiatePPPBF/GtobeinspectedAsAandBtypeproductssamplinginspectionFirstproducedproductsPASSEndToshipNoNeedcustomeror3rdfacettoinspectionPassYesYesNoYesNoAsCandDtypeproducts,samplinginspectionInitiatePPPBYesNoNOQCrelease“pass”“Finishedgoodsins