标准解读
《GB/T 44949-2024 智能热冲压成形生产线》是一项国家标准,旨在规范智能热冲压成形生产线的设计、制造、安装、调试、验收以及使用过程中的技术要求。该标准适用于采用加热与快速冷却相结合的方法对钢板进行成形处理的自动化生产线。它涵盖了从原材料准备到最终产品完成整个流程的技术细节,并强调了安全操作的重要性。
在设计方面,标准明确了生产线布局需考虑生产效率与空间利用率之间的平衡;同时指出关键设备如加热炉、模具等应具备高精度定位能力和良好的耐热性能。此外,还规定了控制系统的要求,包括但不限于温度控制精度、压力调节范围及响应速度等指标,确保加工质量稳定可靠。
对于制造阶段,《GB/T 44949-2024》详细列出了材料选择原则、零部件加工精度要求以及组装工艺流程等内容,以保证生产线各组成部分能够达到预期性能。特别地,在涉及到高温作业环境下的组件时,提出了更加严格的检验方法和测试条件。
安装调试部分,则侧重于指导如何正确设置生产线参数、校准传感器读数等步骤,确保设备运行平稳无误。同时也提供了故障排查指南,帮助技术人员快速定位并解决问题。
验收环节中,除了常规的功能性验证外,《GB/T 44949-2024》还引入了能耗评估机制,鼓励企业采用节能环保型解决方案。此外,针对不同应用场景下可能存在的特殊需求,标准允许一定程度上的定制化调整,但前提是必须符合基本的安全性和可靠性准则。
如需获取更多详尽信息,请直接参考下方经官方授权发布的权威标准文档。
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文档简介
ICS
25.120.10
CCS
J62
中华人民共和国国家标准
GB/T44949—2024
智能热冲压成形生产线
Intelligenthotstampingproductionline
2024-11-28发布2024-11-28实施
国家市场监督管理总局发布
国家标准化管理委员会
GB/T44949—2024
目次
前言
·····································································································
Ⅲ
1
范围
··································································································
1
2
规范性引用文件
······················································································
1
3
术语和定义
···························································································
2
4
技术要求
······························································································
3
4.1
基本要求
·························································································
3
4.2
生产线子系统
····················································································
4
4.3
智能控制系统
····················································································
6
4.4
生产线参数
······················································································
8
4.5
结构和性能
······················································································
8
4.6
安全与防护
······················································································
9
4.7
铸、锻、焊件
····················································································
9
4.8
液压、气动、润滑系统
··········································································
9
4.9
电气系统
·························································································
9
4.10
装配
·····························································································
9
4.11
噪声
···························································································
10
4.12
外观
···························································································
10
5
试验方法
····························································································
10
5.1
生产线参数检验
················································································
10
5.2
生产线子系统检验
··············································································
10
5.3
生产线联机空运转试验
·········································································
11
5.4
负荷试验
························································································
11
5.5
结构和性能检验
················································································
11
5.6
装配检验
························································································
11
5.7
噪声检验
························································································
11
5.8
液压、润滑、气动系统检验
····································································
11
5.9
电气系统检验
···················································································
11
5.10
智能控制系统检验
·············································································
11
5.11
安全与防护检验
···············································································
11
5.12
外观检验
······················································································
11
5.13
包装检验
······················································································
12
6
检验规则
····························································································
12
6.1
检验分类
························································································
12
6.2
出厂检验
························································································
12
Ⅰ
GB/T44949—2024
6.3
型式检验
························································································
12
7
标志、包装、运输和贮存
···········································································
12
7.1
标志
·····························································································
12
7.2
包装
·····························································································
13
7.3
运输
·····························································································
13
7.4
贮存
·····························································································
13
Ⅱ
GB/T44949—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规
定起草。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由中国机械工业联合会提出。
本文件由全国锻压机械标准化技术委员会(SAC/TC220)归口。
本文件起草单位:合肥合锻智能制造股份有限公司、合肥工业大学、广州中设机器人智能装备股份
有限公司、济南昊中自动化有限公司、济南铸锻所检验检测科技有限公司、中山市万达机械自动化科技
有限公司、湖州机床厂有限公司、广东瑞辉智能科技有限公司、烟台怡和汽车科技有限公司、浙江松原
汽车安全系统股份有限公司、浙江易锻精密机械有限公司、深圳市鑫台铭智能装备股份有限公司、赣州
金骊王科技有限公司、珠海聚能精密工业有限公司、广州众山精密科技有限公司、无锡新维特精密机械
有限公司、苏州明远汽车零部件制造有限公司、江苏中捷精工科技股份有限公司。
本文件主要起草人:严建文、翟华、王磊、林明盛、刘赫、马立强、李贵闪、张海杰、沈中伟、邓素锐、
晏昌荣、丁煦、印志锋、方昆、张西超、陈明生、裘志烘、李东海、李国全、孙波、梅碧舟、郑玉坤、
魏敏宇、吴寿建。
Ⅲ
GB/T44949—2024
智能热冲压成形生产线
1范围
本文件规定了智能热冲压成形生产线的技术要求、试验方法、检验规则、标志、包装、运输和贮
存。
本文件适用于以液压机为主机的智能热冲压成形生产线。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用
于本文件。
GB/T191包装储运图示标志
GB/T3168数字控制机床操作指示形象化符号
GB/T3766液压传动系统及其元件的通用规则和安全要求
GB/T4584压力机用光电保护装置技术条件
GB/T5226.1机械电气安全机械电气设备第1部分:通用技术条件
GB/T6576机床润滑系统
GB/T7932气动对系统及其元件的一般规则和安全要求
GB/T7935液压元件通用技术条件
GB/T12668.1调速电气传动系统第1部分:一般要求低压直流调速电气传动系统额定值的规定
G
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