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Chapter5CombustioninCompression-ignitionEngines
Key:CombustionphenomenoninCIengines,C.I.enginecombustionchamber.
Difficultpoints:Improvefuelsprayandatomization.
Section1Fuelsprayandatomization
5.1.1Fuelinjectionsystem
1.Injectionsystemoverview
Neartheendofthecompressionstroke,liquidfuelisinjectedasoneormorejets.Theinjectorreceivesfuelatveryhighpressuresinordertoproducerapidinjection,withhighvelocityjet(s)ofsmallcross-sectionalarea.
Thefueljetsentrainairandbreakupintodroplets;thisprovidesrapidmixingwhichisessentialifthecombustionistooccursufficientlyfast.Therewillbelargevariationsinfuel/airmixturesonbothalargeandsmallscalewithinthecombustionchamber.
2.Traditionalinjectionpumps
Thefuelcanbemeteredatahighpressure,asinthecommonrailsystem,oratalowpressure,asinthejerkpumpsystem.
Thejerkpumpsystemaretwoprincipaltypes:in-linepumpsandrotaryordistributorpumps.
3.Fuelinjectornozzles
Nozzleshaveaneedlethatclosesunderaspringloadwhentheyarenotspraying.Theneedle-openingisdeterminedbythespringloadandtheprojectedareaoftheneedle.
5.1.2Fuelsprayandatomization
1.Overallspraystructure
Fromgeometricalshapeandatomizationqualitytwoaspectsdescribingfuelbeamcharacteristics.
Differentcombustionchamberhasdifferentdemandsonfuelbeams.
2.Atomization
Underdieselengineinjectionconditions,thefueljetusuallyformsacone-shapedsprayatthenozzleexit.Throughtwostepsofwind-inducedbreakupregime,thedropletsbecomemuchsmallerthanthenozzlediameter.
3.Dropletsizedistribution
Dropsizedistributioninthefuelspaydependsoninjectionparametersandtheairandfuelproperties.
AnappropriateandcommonlyusedmeandiameteristheSautermeandiameter:
While,
Section2CombustionphenomenoninCIengines
5.2.1FourphasesofCIenginecombustion
Figureshowsthepressurediagramforacompressionignitionengine
(i)Ignitiondelay,AB.Afterinjectionthereisinitiallynoapparentdeviationfromtheunfiredcycle.Duringthisperiodthefuelisbreakingupintodropletsbeingvaporized,andmixingwithair.Chemicalreactionswillbestarting,albeitslowly.
(ii)Rapidoruncontrolledcombustion,BC.Averyrapidriseinpressurecausedbyignitionofthefuel/airmixturepreparedduringtheignitiondelayperiod.
(iii)Controlledcombustion,CD.Combustionoccursataratedeterminedbythepreparationoffreshair/fuelmixture.
(iv)Finalcombustion,D.Aswithcontrolledcombustiontherateofcombustionisgovernedbydiffusionuntilallthefuelorairisutilized.
5.2.2Delayperiod(orignitionlag)inCIengines
Effectsofvariousfactorsondelayperiod:
1)Fuelproperties
2)Intaketemperature
3)Compressionratio
4)Enginespeed
5)Typesofcombustionchamber
6)Injectoradvance
5.2.3Detonationinthedieselengine(dieselknock)
Theprimarycauseofdieselknockisduetoaprolongeddelayperiodforthefollowingfactors:
1)Alowdesigncompressionratio
2)Alowcombustionpressure
3)Poorfuelignitionquality
4)Apoorlyatomizedfuelspray
5)Aninadequateinjectorneedlespringload
6)Averylowairintaketemperature
Section3C.I.enginecombustionchamber
Despitethevarietyofshapes,allthecombustionchambersareclaimedtogiveequallygoodperformanceintermsoffueleconomy,powerandemissions,whenproperlydeveloped.
Themostimportantairmotionindirectinjectiondieselenginesisswirl,theorderedrotationofairaboutthecylinderaxis.
5.3.1Directinjection(DI)chambers
1)Inductionswirl
2)Compressionswirl
3)Combustioninduceswirl
5.3.2Indirectinjection(IDI)chambers
Indirectinjectionsystemshaveadividedcombustionchamber,withsomeformofpre-chamberinwhichthefuelisinjected,andamainchamberwiththepistonandvalves.Thepurposeofadividedcombustionchamberistospeedupthecombustionprocess,inordertoincreasetheengineoutputbyincreasingenginespeed.
Therearetwoprincipalclassesofthiscombustionsystem;pre-combustion
chamberandswirlchamber.Pre-combustionchambersrelyonturbulencetoincreasecombustionspeedandswirlchambers(whichstrictlyarealsopre-combustionchambers)relyonanorderedairmotiontoraisecombustionspeed.
5.3.3Theeffectsofoperatingfactorsonthecombustionprocess
Fuelcharacteristics
Fuelsupplyadvancedangle
Injectionrule
Qualityoffuelatomize
Airmotionincylinderchamber
Compressiontemperatureandpressure
Speed
Load
Fuelcharacteristics
Thefuelcetanenumberdirectlyaffectsthelengthofignitiondelay
Viscosityofdieseloilinfluencefuelsprayandatomization
Fuelsupplyadvancedangle
Fuelsupplyadvanceangleistoolarge,fuelinjectsintoairwithrelativelylowtemperatureandpressure,ignitiondelayperiodgrow,runningroughly
Fuelsupplyadvanceangleistoosmall,thefuelcannotcombustnearthetopdeadcenterintime,adversetotheeconomyandpowerperformance,particleemissionswillincrease
Foreachkindofcondition,allhaveabestfuelsupplyadvanceangle
Fuelinjectionrule
Inordertopreventthedieselengineworkroughlyandreducefinalburning,idealfuelinjectionlawshouldbe"slowafterthefirsturgent",namelytheinitialstageisslow,fuelinjectionrateisincreasedsharplyafterfire,theendoffuelinjectionneedbreakquickly.
Qualityoffuelatomize
Improvementoffuelatomizationfinenesscanpromotefuelevaporation,acceleratemixtureformation,improvecombustionrate.Buttoomuchatomizationoffuelinjectedinignitiondelayperiodcanalsoleadtothepressureistoohigh,runningroughly
Airmotionincombustionchamber
Properorganizationofairmovementincombustionchambercanenhancefuelevaporationrate,shortentheignitiondelay.Iftheswirlistoostrong,acoolinglosswillincrease.Itwillleadtothegrowthofignitiondelay,meanwhile,organizationofintakeswirlconsumesmoreenergy,lowerthevolumeefficiency
Compressiontemperatureandpressure
Highcompressiontemperaturecanspeedupthefuelevaporationandoxidation
Pressureincreases,themixturedensityincrease,shorte
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