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DecentWorkinGarmentSupplyChainsAsia
、Reducingthefootprint?
Howtoassesscarbonemissions
inthegarmentsectorinAsia
ILOAsia-Pacificreport
2021
March
1、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia2
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3、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia4
、Acknowledgements
ThisreporthasbeenpreparedfortheILO’sDecentWorkinGarmentSupplyChainsinAsiaprojectwiththefinancialsupportoftheSwedishDevelopmentAgency(Sida).
ThereportwaspreparedbyElsaDominishandSamanthaSharpeoftheInstituteofSustainableFutures,UniversityofTechnologySydney,underthesupervisionandguidanceofCristinaMartinez,SeniorSpecialistEnvironmentandDecentWorkoftheILORegionalOfficeforAsiaandthePacific.ThereportispreparedinpartnershipwiththeUNFCCC,KusumLataandWilliamAgyemang-Bonsu.
WewouldliketoacknowledgeLaurelAndersonHoffnerforhereditingandpublicationsupport;MontyChanthapanyafordesigningthereport;reviewersoftheTextileandGarmentEco-InnovationResearchNetwork(TERN);DavidWilliamsandothercolleaguesoftheDecentWorkinGarmentSupplyChainsinAsiaproject;andtheILO’sGREENJOBSprogrammefortheirvaluablecontribution.
、Executivesummary
Thetextileandgarmentsectoraccountsforasignificantproportionofglobalcarbonemissions,estimatesrangebetween6and8percentoftotalglobalcarbonemissions,orsome1.7billiontonnesincarbonemissionsperyear.TheParisAgreementsetsouttolimitglobalwarmingtolessthan2degreesabovepre-industriallevels,withthepreferabletargetoflimitingwarmingto1.5degrees.Theemissionreductionsassociatedwithachievingthisgoalaresignificant–toreachthistarget,globalemissionswillneedtodeclinebyabout45percent(on2010levels)by2030andbeatnetzeroby2050.
Garmentsectorstakeholderscametogetherin2018tocommittoclimateactionthroughtheUnitedNationsFrameworkConventiononClimateChange(UNFCCC)FashionIndustryCharterforClimateAction.SignatoriestotheChartercommitto30percentgreenhousegas(GHG)emissionreductionsby2030(froma2015baseline)andnet-zeroemissionsby2050.
Thisisasignificantchallenge–realizingthis30percentreductioninthesector’semissionswouldrequireareductionofmorethanhalfabilliontonnesofcarbondioxideacrossthesectorperyearby2030.Meetingthischallengewillrequiresystem-levelchangesintheproductionandconsumptionoftextilesandgarments,andwilllikelyhavesignificantimpactsonhowandwheregarmentsareproducedandtheemploymentassociatedwiththisproduction.
Thisreportprovidesanexplaineronhowandwherecarbonemissionsaccrueacrossthetextileandgarmentsectorsupplychainasaprecursortoidentifyingwhereinthesupplychainactionshouldbemosttargeted.Thefindingsshowthatemissionsoccurallalongthevaluechain,butaremostsignificantintheyarnandfabricproductionphase,whichisalsoconsistentwithotherenvironmentalimpactssuchaswaterconsumptionandchemicalsuse.
EnergyuseisthemajorcontributortoGHGemissionsinthetextileandgarmentsector.Highenergydemandcomesfromthewetprocessingstages(dyeingandfinishing),whereenergyisusedtocreatesteamtoheatwaterandalsofordryingfabrics.Thecarbonintensityoftheenergysourcesusedinproductioncentres(coalornaturalgas)translatestohighemissionsintensityfortextileproduction.Energycanalsoaccountforasignificantportionofcostswithinenergy-intensivepartsofthevaluechain,suchastextilemillsandgarmentfactories;sothereisaneconomicandaswellanenvironmentaldrivertoreduceemissionsinthesector.
Thereportexaminescarbonemissionsacrossthegarmentsectorascountedusingthetwoprominentmethodologiesforcalculatingemissions,withthepurposetoprovideinsightintowhereandwhythecarbonintensityoftextilesandgarmentsvariesacrossthesupplychainandwhereactivitiestodecarbonizethesectorshouldbeprioritized.ThetwostandardizedapproachestomeasuringGHGemissionsarethroughlifecycleassessment(LCA)andcarbonaccountinginlinewiththeGreenhouseGasProtocol.
Thisreporthighlightsthecarbonemissionimplicationsof:
、usingdifferentfabricsandtextiles(specificallynaturalversusman-made);
、thecarbonintensityofenergysourcesinproductioncentres;
、theoverallvolumeofproduction;and
、thelengthandintensityoftheusephase(includingwashingandwearingbehavioursofconsumers).
Thescaleandpaceofsystem-widechangeingarmentmanufacturingrequiredtomeettargetsforclimateactionmeansthattherewillalsobesignificantimpactsontheworldofworkinthesecomponentsofthesupplychain.Reducingcarbonemissionwillrequirechangestobusinessmodelsalongsidetechnologicalandprocessinnovations.Toachievethesechangeswillrequireinvestmentsinhumanandfinancialcapitaloverasustainedamountoftimetoensureajusttransitiontakesplace.
5、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia6
、Contents
Acknowledgements
3
Executivesummary
4
Abbreviations
6
、1.Introduction
8
1.1.Purposeofthispaper
8
1.2.AboutOutcome4oftheDecentWorkintheGarmentSupplyChaininAsiaproject
9
1.3.Method
10
1.4.Structureofthisreport
10
1.5.Backgroundcontext–environmentalimpactsofthetextileandgarmentsupplychain
11
、2.Carbonemissionsinthetextileandgarmentsector
14
2.1.Distributionofemissionsacrossthevaluechain
14
2.1.1.Textileandgarmentproduction
14
2.1.2.Consumerusephase
15
2.1.3.Distributionandend-of-life
16
2.1.4.Variationsbetweenfibres
16
2.2.Geographicallocationofemissions
17
2.2.1.Emissionsfromproduction
17
2.2.2.Emissionsfromconsumption
18
、3.Approachestomeasuringemissions
20
3.1.Lifecycleassessment
20
3.1.1.LCAuseinthetextileandgarmentsector
21
3.2.SpecificexamplesofLCAuseinthesector
22
3.2.1.LCA-basedtools
23
3.2.2.LCIdatabases
23
3.2.3.Limitations
24
3.3.GreenhouseGas(GHG)Protocol
24
3.4.Greenhousegasassessmentsinthetextileandgarmentsector
26
3.4.1.Science-basedtargets
27
、4.Conclusionsandimplicationsforreducingemissionsinthegarmentindustry
30
References
33
、Abbreviations
CO2e
Carbondioxideequivalent
GHG
greenhousegas
HiggMSI
HiggMaterialSustainabilityIndex
kWh
kilowatthour
LCA
lifecycleassessment
LCI
lifecycleinventory
M&S
Marks&Spencer
NDC
nationallydefinedcontribution
SAC
SustainableApparelCoalition
SBTs
science-basedtargets
SBTi
ScienceBasedTargetsinitiative
UNFCCC
UnitedNationsFrameworkConventiononClimateChange
WALDB
WorldApparelandFootwearLifeCycleAssessmentDatabase
WBCSD
WorldBusinessCouncilforSustainableDevelopment
WRI
WorldResourcesInstitute
7、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia
、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia8
1.Introduction
1.1.Purposeofthispaper
TheParisAgreementsetsouttolimitglobalwarmingtolessthan2degreesabovepre-industriallevels,withthepreferabletargetof1.5degrees.Theemissionreductionsassociatedwithachievingthesetargetsaresignificant–toreachthem,globalemissionswillneedtodeclinebyabout45percent(of2010levels)by2030andbeatnetzeroby2050(IPCC2018).
Garmentstakeholderscametogetherin2018tocommittoclimateaction,forgingtheUnitedNationsFrameworkConventiononClimateChange(UNFCCC)FashionIndustryCharterforClimateAction.TheCharterisanindustry-widecommitmenttosupportthegoalsoftheParisAgreement,launchedinDecember2018atthe24thConferenceofthePartiesinKatowice,Poland(UNFCCC2018).1SignatoriestotheCharter2committo30percentgreenhousegas(GHG)emissionreductionsby2030(froma2015baseline)andnet-zeroemissionsby2050.
Thisisasignificantchallenge–globallythegarmentandtextilesectoraccountsfor6–8percentofemissions(Niinimaki2020),orsome1.7billiontonnesofcarbonemissionsperyear.A30percentcutmeansemissionsreductionofsomehalfabilliontonnesofcarbondioxideperyearby2030,andthisambitiousgoalraisessomeimmediatequestions:Howwillthesectorachievethesetargets?Whatincentives,supportandpoliciesneedtobeinplace?Whateffectswilltheseemissionreductionsandtheresultingchangesinproductionandconsumptionsystemshaveonemploymentandtheworldofwork?FortheILO,theimplicationsfortheworldofworkareclear.AsdiscussedattheGoverningBodyinNovember2020,climatechangewillsignificantlyimpactjobsandlivelihoodsandchallengeourabilitytoachievesustainabledevelopment(ILO2020).Thetransitiontoalow-carbon,environmentallysustainableeconomyandsocietywillprovidedemandfornewemploymentandskills,andallowfortheachievementofpovertyeradicationandsocialjustice.However,incertaincircumstances,geographies,communitiesandsectors,itwillhavenegativeimpactsonemploymentandlabourmarkets.Asindustrialactivitiesmoveawayfromcarbon-intensiveproduction,employmentandeconomicactivitywillalsoneedtochange,andindustrialchangeatthisscaleisrarelysmooth.Alow-carbontransitionthatisalsojust–leavingno-onebehind–willrequiretheongoingengagementofstakeholders,andthedevelopmentandimplementationofspecificpoliciestosupportemploymentcreationandskilldevelopment,sustainableenterprisedevelopment,socialprotection,rightsatworkandsocialdialogue(ILO2020).
Specifically,theILOGoverningBodyprovidedILOwithamandateforactionto:
a.promotefurtherdiscussion,research,knowledgeandunderstandingoftheimplicationsofclimatechangefortheworldofwork,focusingonallrelevantsectors;
1ThetextofthesignedCharterisavailableat:
/sites/default/files/resource/Industry%20Charter%20%20
Fashion%20and%20Climate%20Action%20-%2022102018.pdf.
2Thecurrentlistofsignatoriesisavailableat:
/climate-action/sectoral-engagement/global-climate-action
-in-fashion/fashion-industry-charter-for-climate-action/participants-in-the-fashion-industry-charter-for-climate-action#eq-1.
9、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia10
b.advancetheapplicationoftheILOGuidelinesforaJustTransitiontowardsEnvironmentallySustainableEconomiesandSocietiesforAll,withafocusonassistinggovernments,workers’organizationsandemployers’organizationsinthedevelopmentofpoliciesthroughsocial
dialoguetoimplementtheirclimatechangecommitments,includingthroughtheClimateActionforJobsInitiative;
c.promotecollaborationbetweentheILO,itsconstituentsandrelevantinternational
institutionsaddressingclimatechangeandrelatedkeyenvironmentalissues,suchas
deforestation,desertification,risingsealevelsandbiodiversityloss,adaptationandreductionofemissions,aswellasimplementingtheDecadeofActiontowardsachievingthe2030AgendaforSustainableDevelopment,inparticularSustainableDevelopmentGoal8,withaviewtoadvancingajusttransitionforall;
d.continuetopursuecarbonneutralityattheILO,inlinewiththeUnitedNationstargettoreachcarbonneutralityby2020;and
e.reportbacktotheGoverningBodyontheimplementationoftheabove-mentionedpoints.
Thisreportcontributestothiseffortinthegarmentsector.Toaddressdecarbonization,wefirstneedtounderstandwhereandhowemissionsaregenerated.Thisreportprovidesanoverviewofhowemissionsarecalculatedacrossthesector,highlightingimplicationsandlimitations.Thereportconcludeswiththeimplicationsofthispatternofemissionsandthedecarbonizationneedsacrossthesector.
1.2.AboutOutcome4oftheDecentWorkintheGarmentSupplyChaininAsiaproject
ThisreportisoneoftheactivitiesunderOutcome4oftheDecentWorkintheGarmentSupplyChainsinAsia3project.Outcome4isfocusedonenhancingtheenvironmentalsustainabilityofthegarmentsupplychain.Outcome4activitiesincludeamixofknowledgecreation,knowledgediffusionandcapacity-buildingactivitiesforkeysectoractorswiththeaimofdevelopinganevidencebaseforhowenvironmentalsustainabilityandtheadoptionofmoresustainablepracticesinthetextileandgarmentsupplychainenhancedecentworkinthesector.
Throughoutthisreportweusetheterm“textileandgarmentsector”,aswearespecificallyinterestedingarmentproductionandthereforeinthetextilesmanufacturedasinputsintothesegarments.Textilesaremanufacturedforotherpurposesincludingfurniture,automotiveaccessoriesandhouseholddecoration,andwhiletheenvironmentalimpactsoftheproductionofthesetextilesmightbesimilartotextilesproducedforgarments,thesetextilesarenotthefocusofourworkinthisproject.
TheDecentWorkintheGarmentSupplyChainsinAsiaprojectisaregionalprojectwithcoverageofallcountriesacrosstheAsianregion,butactivitiesfocusonfourtargetcountries:Bangladesh,Cambodia,IndonesiaandVietNam.
Outcome4’sactivitiesaredividedintofourareas,whichareoutlinedinFigure1.
3ThisprojectisfundedbytheSwedishInternationalDevelopmentCooperationAgency(Sida)
、Figure1.FouroutputareasofOutcome4:EnhancedenvironmentalsustainabilityinthegarmentsectorinAsia
OUTCOME4:Industrystakeholderscanmoreeffectivelyapplyknowledgeandtoolstopromoteenvironmentalsustainabilityacrossthesector.
Output4.1
Gaps/weaknessesin
nationalenvironmentalregulatitonidentifiedinselectedcountriesandcountry-levelgood
practicesdeveloped(selectedcountries).
Output4.2
Knowledgeoneco
innovationandgreener
productioninthegarmentindustrydeveloped.
Output4.3
Industry-relevant
guidanceandsupport
providedtohelpmanufac-turersunderstandand
applyenvironmentanddecentworkprinciplesintheworkplace(andhelpinformfutureadvisoryandcompliancetoolsfortheindustry).
Output4.4
JustTransitionguidanceforthegarmentsectordeveloped,including
analysisandoptionsforfutureprioritiesand
activities.
ThisreportispartofactivitiesunderOutput4.4:“JustTransitionguidanceforthegarmentsectordeveloped,includinganalysisandoptionsforfutureprioritiesandactivities).”
SeveralactivitiesaretobeidentifiedoverthreeyearsaspartofOutput4.4,thisreportrepresentsthefirstoutputunderOutput4.4,presentingananalysisofcarbonemissionsacrossthesectorsoastounderstandthedimensionsofthejusttransitionneededforthesectorastheworldworkstowardsimplementationoftheParisAgreementandthe2030SustainableDevelopmentGoals.
1.3.Method
Thisreportisbasedondesk-topreviewofexistingcarbonemissionsaccountingreportsandmethodologies.Understandinghowcarbonemissionsaccrueoverthehighlyglobalizedandcomplexsupplychainsofthetextileandgarmentsectorisalsoacomplexandresource-intensiveactivity.Thereareafewfoundationalstudiesthathaveaccomplishedthismeasurementofemissionsacrossthesector(eachwithsomelimitations).InreviewingthesestudieswithaspecificfocusonthegeographyofemissionsinAsia,thereporthighlightswheretheimpactsofdecarbonizationwillbefelt;whereandinwhatsupplychainactivitiesemploymentimpactswillaccrue;andwhereshouldbethefocusofjusttransitionplanning.
1.4.Structureofthisreport
Thisreportisdividedintofoursections.Section1includesthisintroductionandmethodsection,andalsothefollowingbackgroundcontextonthewiderenvironmentalimpactsofthetextileandgarmentsector.Section2examinesindetailthecarbonemissionsinthesectorandidentifieswhichactivitiesinthesupplychainarethemostcarbon-intensive.Section3summarizesthetwomainmethodologiesforgreenhousegas(GHG)accounting–lifecycleassessmentandGHGaccounting.Section4presentsconclusionsandimplicationsofthisworkfortheDecentWorkintheGarmentSupplyChainsinAsiaprojectandthewidertextileandgarmentsector.
11、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia12
1.5.Backgroundcontext–environmentalimpactsofthetextileandgarmentsupplychain
Asiaaccountsforsome60percentofglobalexportsofgarments,textilesandfootwear.Theindustryhasrapidlygrownoverthepasttwodecades,employingmorethan40millionworkers,themajorityinmanycountriesbeingwomen(Sharpe2017).Environmentalimpactsareconcentratedatcertainpointsinthesupplychain,particularlyinfourareas:
、theweaving,dyeingandfinishingprocessesintextilemanufacturing;
、energyusethroughoutthesupplychain,butconcentratedintextilemanufacturingandtoalesserextentingarmentassembly;
、textilewasteassociatedwithgarmentassembly;and
、thetransportemissionsthroughoutthesupplychainasmaterialsandthenfinalproductsareshippedglobally.
Themostsignificantimpactshoweverarewithinthefirsttwoareas,withthemainimpactsbeingonuseintensityofwaterresources,chemicaluse(includingtoxicchemicals),wastewaterdischargesandlackoftreatmentprocesses,aswellasenergyuseandthecarbonintensityofelectricity.
Textilemanufacturingisverywater-andchemical-intensive.Thegrowthandsustainabilityofthesectorishighlydependentonhowresourcesaremanaged.Thetextileindustryingeneralhasanenormouswaterfootprintrangingfromagriculturalwaterconsumptionforcottonfarming,towaterconsumptionintextileprinting,dyeingandfinishing.Thesectorisoneofthelargestusersoffreshwaterintheworld,consuminganestimated79billioncubicmetersoffreshwaterannuallyacrosstheentirevaluechain(UnitedKingdom2019).Astextileproductionislocatedinsomecountriesthatalreadyhaveinsecurewatersuppliers,watercrisesareforecastinanumberoftextileproducingcountries.
Thesectorisalsoresponsibleforseverewaterpollutionbydischarginglargevolumesofwastewatercontaininghazardoussubstancesintoriversandwatercourseswithoutappropriatetreatment.Itisreportedthat20percentofindustrialwaterpollutiongloballyisattributabletothedyeingandtreatmentoftextiles(EMF2017).
Thecarbonfootprintfromthesectorisalsosignificantaswillbefurtherexaminedinthisreport.Asnotedabove,thesectoraccountsfor6–8percentoftotalglobalemissions(Niinimaki2020).In2015thisequatedtoemissionsof1.7billiontonnesofcarbondioxide(UnitedKingdom2019),whichismorethanallinternationalflightsandmaritimeshippingcombined(Sumner2019).Thenumbersarenotsurprisinggiventhefactthatover60percentoftextilesareusedintheapparelindustry,andalargeproportionofapparelmanufacturingoccursinChinaandIndia.Indiainparticularreliesheavilyonhardcoalandnaturalgasforelectricityandheatproduction,sharplyincreasingthecarbonfootprintofeachapparelproduct.Encouragingenergyefficiencyandswitchingtorenewableenergysources,suchassolar,hydroorwindpower,cansignificantlychangeemissionsandimprovethesustainabilityoftextileproduction.Moreover,theincreaseoffastfashionhasstimulateddemandforfast,cheapandlow-qualitygoods.Boththegrowingvolumeofgarmentproductionandhowthesegarmentsareusedanddisposedofthathaveresultedinincreasingclimatechangeimpactsstemmingfromthegarmentsector.Between2005to2016,theclimateimpactofvariousproductionstagesintheapparelsectorincreasedby35percentandisprojectedtocontinuetoincreaseunderabusiness-as-usualscenario(Quantis2018).
13、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia14
2.Carbonemissionsinthe
textileandgarmentsector
2.1.Distributionofemissionsacrossthevaluechain
Itischallengingtoquantifythedistributionofcarbonemissionsacrossthevaluechain,asitisdependentonthespecificproductandmaterials,aswellastheemissionsintensityofthecountryofproduction(WRI2019).Thefollowingsectionsummarizesthefindingsfromstudiesthathaveanalysedcarbonemissionsinthesector.Itisimportanttonotethatthestudiesvaryinmethod,scopeandlocation,sothereisalackofconsensusamongresults.
However,theoverallfindingshighlightthatitistheproductionofyarnandtextilesandtheusephasethathavethelargestshareofemissions,withasmallershareofemissionsintheproductionofrawmaterials,assembly,distributionanddisposal.
2.1.1.Textileandgarmentproduction
Weareawareofonlyonestudythathasattemptedtomeasureemissionsacrossthegarmentsectorglobally.The2018studybyQuantisfoundthelargestshareofemissionsarefromthedyeingandfinishingprocesses(36percent),followedbyyarnpreparation(28percent),fibreproduction(15percent)andfabricpreparation(12percent).Thisstudyfoundthatassemblywasonlyresponsiblefor7percentofemissions,anddistributionanddisposalatend-of-lifefornegligibleamounts(Quantis2018).Thatstudydidnotincludetheusephaseortransporttothecustomerbecauseofthedifficultyofanalysingthevariabilityinconsumerbehaviour(Quantis2018).
TheseresultsareconsistentwithaSwedishstudybasedonemissionsfromsixtypesofgarments,whichfoundwettreatment(dyeingandfinishingprocesses)accountedforthelargestportionofemissions(23.5percent),followedbyfibreproduction(16.3percent),confectioning(cuttingandsewing)(15.6percent)andfabricproduction(14.1percent)(Sandinetal.2019).Acomparisonoftheresultsofthesetwostudiesispresentedinfigure2.TheSwedishstudyassumedbestavailabletechnologieswereusedinthetextilemanufacturingprocesses,whichisnotthecaseinrealityandlikelyleadstounaccountedemissionsinthegarmentproductionprocess.
15、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia、Reducingthefootprint?HowtoassesscarbonemissionsinthegarmentsectorinAsia16
、Figure2.Comparisonofthedistributionofemissionsinthegarmentsectorvaluechainbetweentwokeystudies
Quantis,2018
Sandinetal.,2019
28%12%
—1%
uYarnproductionuFabricproductionuWettreatment/dyeing&finishing
uDistribution&retailuUsephaseaEndoflife
16%10%14%24%16%
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