标准解读
《GB/T 44560-2024 石油天然气工业用冶金复合油管》是一项国家标准,专门针对石油和天然气行业中使用的冶金复合油管制定了详细的技术要求。本标准涵盖了材料选择、制造工艺、性能测试及检验方法等方面的内容,旨在确保这些产品能够满足严苛的工作环境需求,保证油气开采过程中的安全性和效率。
根据该标准,冶金复合油管主要由两种不同材质通过特殊工艺结合而成,外层通常采用碳钢或低合金钢以提供足够的强度和韧性,内层则选用耐腐蚀性更好的材料如不锈钢或其他特种合金,以此来抵抗井下流体对管道内部的侵蚀作用。这样的设计不仅提高了产品的使用寿命,同时也降低了维护成本。
在材料方面,《GB/T 44560-2024》规定了用于制造复合油管的具体化学成分范围以及力学性能指标;对于制造过程,则明确了焊接、热处理等关键工序的操作规范和技术参数;此外,还特别强调了成品必须经过严格的无损检测(如超声波探伤)以及水压试验,确保每根油管都能达到规定的质量和安全性标准。
如需获取更多详尽信息,请直接参考下方经官方授权发布的权威标准文档。
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- 2024-09-29 颁布
- 2025-01-01 实施
文档简介
ICS75.180.10
CCSE92
中华人民共和国国家标准
GB/T44560—2024
石油天然气工业用冶金复合油管
Metallurgicalbondingtubingforpetroleumandnaturalgasindustries
2024⁃09⁃29发布2025⁃01⁃01实施
国家市场监督管理总局
国家标准化管理委员会发布
GB/T44560—2024
目次
前言··························································································································Ⅲ
1范围·······················································································································1
2规范性引用文件········································································································1
3术语、定义、符号和缩略语····························································································2
3.1术语和定义········································································································2
3.2符号·················································································································2
3.3缩略语··············································································································3
4制造·······················································································································3
4.1购方提供信息·····································································································3
4.2原材料··············································································································3
4.3复合工艺···········································································································8
4.4热处理··············································································································8
4.5矫直·················································································································8
4.6管端加工···········································································································8
4.7表面处理···········································································································8
4.8需要工艺确认的工序····························································································8
5技术要求·················································································································9
5.1化学成分···········································································································9
5.2拉伸性能···········································································································9
5.3冲击韧性··········································································································10
5.4抗压扁性能·······································································································10
5.5硬度················································································································11
5.6淬透性·············································································································12
5.7显微组织··········································································································12
5.8层间结合强度····································································································12
5.9基层耐腐蚀性····································································································13
5.10CRA层耐腐蚀性······························································································13
5.11耐静水压强度··································································································13
5.12尺寸、质量及其偏差···························································································13
5.13表面状况、缺欠和缺陷························································································15
6检验与试验············································································································15
6.1通则················································································································15
6.2化学成分检验····································································································17
Ⅰ
GB/T44560—2024
6.3拉伸性能试验····································································································17
6.4冲击韧性试验····································································································18
6.5抗压扁性能试验·································································································18
6.6硬度试验··········································································································19
6.7淬透性检验·······································································································19
6.8显微组织检验····································································································20
6.9层间结合强度试验······························································································20
6.10基层耐腐蚀性试验····························································································21
6.11CRA层耐腐蚀性试验························································································21
6.12耐静水压强度试验····························································································21
6.13尺寸、质量及其偏差检验·····················································································21
6.14外观检验········································································································23
6.15无损检测········································································································23
7标志·····················································································································25
7.1标志内容··········································································································25
7.2标志方法··········································································································27
7.3标志位置··········································································································27
8包装、储存和防护·····································································································27
9文件·····················································································································28
附录A(规范性)购方提供信息·····················································································29
附录B(规范性)GB/T19830—2023以外的酸性环境用基层材料·········································30
附录C(资料性)CRA层材料腐蚀试验···········································································32
附录D(规范性)缺欠和缺陷的处理···············································································35
参考文献····················································································································36
Ⅱ
GB/T44560—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规
定起草。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由全国石油天然气标准化技术委员会(SAC/TC355)提出并归口。
本文件起草单位:中国石油集团工程材料研究院有限公司、西安三环石油管材科技有限公司、宝山
钢铁股份有限公司、中国石油天然气股份有限公司长庆油田分公司、中国石油天然气股份有限公司塔
里木油田分公司、中国石油天然气股份有限公司西南油气田分公司、中国石油集团渤海钻探工程有限
公司、西安德信成科技有限责任公司、西安向阳航天材料股份有限公司、江苏常宝钢管股份有限公司、
河北汇中管道装备有限公司。
本文件主要起草人:李发根、尹成先、徐婷、杨立华、李文升、方伟、付安庆、齐亚猛、刘琰、谢俊峰、
于志强、李玉飞、孙雨来、吴泽、苏航、赵密锋、刘君林、陈子晗、谭舒荔、李珺、马晓峰、霍秀丽、王昱。
Ⅲ
GB/T44560—2024
石油天然气工业用冶金复合油管
1范围
本文件规定了石油天然气工业用冶金复合油管(以下简称“复合油管”)的制造,技术要求,检验和
试验,标志,包装、储存和防护以及文件要求。
本文件适用于石油天然气工业领域注入或采出含有腐蚀性介质的石油、天然气和水等流体用冶金
复合油管的制造和检验。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用于
本文件。
GB/T228.1金属材料拉伸试验第1部分:室温试验方法
GB/T228.2金属材料拉伸试验第2部分:高温试验方法
GB/T229金属材料夏比摆锤冲击试验方法
GB/T230.1金属材料洛氏硬度试验第
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