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12024/10/27

Thestrengththeorywhichhavecrackinbody22024/10/27GOAL:recountconventionalstrengththeoryofnonindividualbody.Fundamentalassumptionofelasticandplastictheory.Basicapproachandequationtosolvethestress.Descriptionandanalysisofonepoint’sstressstate.APPLY:strengthdesignCalculateexternalforce;Countonepoint’sstressstate(theoryofelasticityandplasticity);Verdictapoint’sstressiscriticalstate(yieldordestroy)ornotaccordingtothestrengthcondition.ATTENTION:Generallyusedforchecking.Briefsummaryoffirstfourchapters32024/10/27UncertaintiesduringstressanalysisIndeterminacyofexternalload.Indeterminacyduringstressanalysis.Indeterminacyofmaterialcharacteristics.Practicalapplication:Securitycoefficientwhichbiggerthanone.Design’sbasicideanonindividualbodyneverdamageProblemsandsolvesduringstrengthdesign

42024/10/27Realityofengineeringdamage52024/10/27Whoisresponsiblefortheaircrash?In1979,therewasalargestdisastereventinAmericanhistory,morethan270peopledied.Reason:Connectionwhichconnectenginesandwingshadfractured.ReviewofthehistoryRailway:England,

wheel、track、orbitalfractureBridge:Belgium,14accidentsin4yearsSteamship:WorldWarTwo,Americanfreighter、tanker,weldAirplane:British“comet”Missile:American“Polaris”Pressurevessel:Aerospaceplane、…Inthe1950s,

American“Polaris”solidfuelenginewasfracturedwhenlaunch.Thematerialwashigh-strengthsteel,yieldstrength

s=1400MPa,workingstress

900MPa。Accidentcase62024/10/27Whenitdamage,workingstressismuchlessthanmaterial’syieldlimit;Theprimarycauseofdamageisthatthereareallkindsofdefectsorcracksintheactualstructuralmaterials.Theexistenceofthesecrackssignificantlyreduceactualstrengthofstructuralmaterials.Theimportantreasonwhyitcausedamageisdefectsinthestructure.CommonfeaturesoftheaccidentsWheredocrackscomefrom?Materialdefect;Fatigueinitiation;Damagesinmachining、manufacture、assembleandsoon.72024/10/27After1950s,Crack-containingbodystrengththeorywasbeenresearchedanddeveloped

:FractureMechanicsHowtosolveit?Fissurecancauserupturefailure,howtoanalyseandcontrol?Ifyoudon’tknowhowtoanalyse,constructionalelementwillhavefissures,andthenuseless.82024/10/275.1Introduction5.2Thecrack-tip’sstress-strainfield5.3Stressintensityfactorandit’ssolution5.4Brittlerupture’sK-factors5.5Thepopularizationoflinearelasticfracturemechanicsinsmallscaleyielding5.6Elastic-plasticfracturemechanics5.7Fatiguecrackgrowthrate5.Crack-containingbodystrengththeory92024/10/275.1.1Developmentprocessoffracturemechanics5.1.2Researchcontentsoffracturemechanics5.1.3SeveralbasicconceptionoffracturemechanicsBrittleruptureandductilefractureTrans-granularfractureandinter-granularfractureThedivisionoflengthandbreakrelateddisciplines5.1.4FractureanalysisMacro-fractureanalysisMicro-fractureanalysis5.1

Introduction102024/10/2715century,Vinci:Ironwirebreakingloadandlengthareinreverseproportion.In1919,RussiaКолоcoB:Thestressconcentrationproblemwhentheinfinityplatecontainsanovalholestress.(stress)Conclusion:Elementswithcrackunableloadbearing.In1921,Griffithresearchbrittlematerial’sfractureproblem.(energy)AfterworldwarII,Irwin

andOrowansupplementedtheGriffiththeoryrespectivelyandindependently,sothatitcanbeapplicabletometallicmaterial.Linktheconceptofenergyreleaserateandstressintensityfactor.Laythefoundationsoflinearelasticfracturemechanics.5.1.1Developmentprocessoffracturemechanics112024/10/27In1958,Irwin,withamendmentstobroadenthescopeofapplicationoflinearelasticfracturemechanics;WellsproposeCOD;In1968,RiceandHutchinsonetal.work,providedatheoreticalbasisforj-integralmethod.

Sincethengraduallyestablishedasystemofmainparametersofelastic-plasticfracturemechanics;In1961,Parisproposedfamousformulathatistherelationshipbetweenstressintensityfactorandcrackgrowthrate;Studyonquantitativeanalysisofdynamicfractureisintheascendant……5.1.1Developmentprocessoffracturemechanics122024/10/27Researchthepowerandresistanceofmaterialorstructure’scrackgrowth(initiation).

Fracturecriterionanditsscopeofapplicationandapplicableconditions.Applytotheanalysisofmultiplestructure:Processofcrackfrominitiation,extendingtounstability.Estimationthelifeofstructurewithcracks:Fatigueproblems.Thegoaloffracturemechanicsisquantificationallyresearchontheconditionsoffracturewhichcausedbyhereasonthatthemaincrackinthesupportingbodyextend(includingstaticloadandtheexpansionunderfatigueload).5.1.2Researchcontentsoffracturemechanics132024/10/275.1.2ResearchcontentsoffracturemechanicsEngineeringapplicationUndertheactionofknownexternalload,howmuchisthecracklengthinthestructureallowing(i.e.criticalcracklength)?Whenstructureexist(orassumed)aninitialcracklength,howlongdoesitneedtoexpandtothecriticalcracklength(ornumberofloadcycles)?-----RemaininglifeWhatfunctionrelationsbetweenresidualstrengthsofstructureandcracklengths?142024/10/27IssuesrelatetomaterialselectWhatkindsofmaterialarenoteasygerminationcrack?Whatkindsofmaterialcanallowrelativelylongcrack’sexistbutnotbreak?Whatmaterialhavebetterperformanceinresistcrackgrowth?Howcanmelting,processingandtreatmentgetthebestresults?5.1.2Researchcontentsoffracturemechanics152024/10/27Fracturemechanicsinvolvemanyproblemsofmechanics,materialsscienceandengineeringapplication,itcanbeusedtoprocess:Whenstructurehasbeenset,crackingisknow,howaboutthisstructure’sbearingcapacity

(residualintensity)?Whenstructurehasbeenset,externalloadisknow,howmuchistheallowingmaximumcrack(Damagetolerance)?Knowingofdamagetoleranceandexternalloadofstructure,howtomakeeachcomponentofstructuremeetdimensionalrequirement(damagetolerancedesign)?Lifetimecalculation.(Fatiguecrackgrowth’slife)Selectingmaterial.5.1.2Researchcontentsoffracturemechanics162024/10/27BrittlefractureandductilefractureToughness:

Abilityofmaterialsabsorbenergyduringtheelastic-plasticdeformationwhichbeforematerialbreak.5.1.3Severalbasicconceptionoffracturemechanics172024/10/27Brittlefractureandductilefracture

Whenbreaking,thereisnotobviousplasticdeformation,itisasuddenbreakandwithoutwarningbeforebreaking;

Thefracturesurfaceisquitesmooth,anditisbasicallyperpendiculartotheaxial;

Thefractureisabreastandluminous,anditisperpendiculartothenormalstress.Onthefractureoftenfollowazig-zagorradiationpattern.

Therootofcutwhichbeforebreakingoccurplasticdeformation,andtheareaofsurplussectionwillreduce(i.e.necking);

Fracturemaybejagged;

Withtheobservationofnakedeyeandlowtimemicroscope,thefractureisdarkgreyandfibrous.Brittlefracture:DuctilefractureNotice:Therelativityofconcept(Influencebytemperature,stressandenvironment)5.1.3Severalbasicconceptionoffracturemechanics182024/10/27Trans-granularfractureandinter-granularfractureCleavageforms(Simpleabruptionofatomicbinding)BrittlefractureSlipandemptyaggregationDuctilefractureFracturearousebytemperbrittlenessorcrystalboundaryhasbrittlephase,hydrogenembrittlementandanyotherreasons,italwaysbelongstothebrittlefracture.5.1.3Severalbasicconceptionoffracturemechanics192024/10/27Thedivisionoflengthdimensionandbreakrelateddiscipline(Subject)5.1.3Severalbasicconceptionoffracturemechanics202024/10/27Thedivisionoflengthdimensionandbreakrelateddiscipline(Fissure)Staticcracking(Stressanalysis)Subcriticalcrackgrowth(fracturecriterion)

UnstableextensionsCrackarrest5.1.3Severalbasicconceptionoffracturemechanics212024/10/275.1.4Fractureanalysis(concept)Metalfracture:Aftermetalcomponentsbreak,thegeneraltermsofdamagedpart’soutwardappearance.Recordingtheprocessofcrack’sgeneration,propagationandfracture.Fractureanalysis:Usingmethodsofmacroscopeandmicroscopetoanalyseandresearchtofracturemorphology.

Purpose:Analyzethematerialorganizationandthecharacteristicsandessenceofdefect,sothatitcanaccuratelydeterminesteelquanlity,improvementsmeltingandheattreatmenttechnology;Studingthemicro-mechanismofmetalfractureprocess,asthefoundationofexpositionfractureprocesselementarytheory;Explorationthecauseofaccident.Method:Macro-fractureanalysis,micro-fractureananlysis.222024/10/275.1.4Fractureanalysis(Macroscopic)Macro-fractureanalysisThroughmacroscopicfractureanalysis,wecandeterminethenatureofthemetalfracture(brittle,ductileor

fatigue);Cananalyzethecracksourcelocationandthedirectionofcrackpropagation;

Canjudgethequalityofthematerial.Distinguishbetweenthestaticloadfractureandfatiguefracture232024/10/275.1.4Fractureanalysis(Macroscopic)Staticloadfracture:threeelementsFiberareaRadiation

areaShearlipareaNon-gaptensilespecimenandimpacttestsamplefracturechart

242024/10/275.1.4Fractureanalysis(Macroscopic)RadiationareashapeCounterdirectional

cracksource252024/10/275.1.4Fractureanalysis(Macroscopic)Threeregionsofthefracturesurfaceexistornot,size,location,scaleandshape,etc.willhavegreatchangealongwiththedifferenceofmaterialintensitylevels,stressconditions,sizedimensions,geometricforms,insideandoutsideflawsandpositions,temperature,externalenvironmentandsoon.Thetoughnessofmaterialisgood,theareathattextilefiberareaoccupiesisbig,evenhasnotradiation

area,isfulloffiberareaandshearlip.Materialwithbigbrittleness,theradiationareaincreases,fiberareareduces,evenwillnothavefiberareaandshearlip,andthepatternofemissionareaisverytiny,becomeslessobviousandpresentsothercharacteristics.262024/10/275.1.4Fractureanalysis(Macroscopic)Fatiguefracture272024/10/275.1.4Fractureanalysis(Macroscopic)MacroscopicfractureanalysismethodObservingwhethertherehaveradiationpatternorherringbonepatternonfracturesurface,wecanfindthecracksourcepositionaccordingtothetrace;Meanwhile,accordingtotherelativescaleofradiation

areaandfiberareawecanroughlyestimatedfractureproperties.Thebiggertheproportionthattheradiationareaaccountsis,thenthebrittlenessisbigger.Observingwhetherthereisshellpatternonthefracturesurface,ifitis,itindicatesthatthecomponentisfatiguefracture,andwecanfindthefatigueinitiationaccordingtothetrace.

Observingtotheroughdegree,glossandcoloroffracture.Thefractureisrougher,thecolorisgloomier,indicatedthatinthefracturegrowthprocesstheplasticdeformationisbigger,thedegreeofductilefractureisbigger;Otherwise,fractureisthinandflat,multi-gloss,itmeansthattheproportionofbrittlefractureissignificant.282024/10/275.1.4Fractureanalysis(Microscopic)Micro-fractureanalysisInadditiontobeingabletounderstandthecauseofthefracture,butcanalsostudymechanismsoffractureoccurred.

Method:transmissionelectronmicroscope(TEM)andscanningelectronmicroscopeMicrofracturemorphology:CleavagefractureToughnessnestfractureFatiguefracture292024/10/275.1.4Fractureanalysis(Microscopic)Cleavagefractureisakindoftransgranularfracture,onaspecificcrystalsurface,occurduetothesimplebreakdownofatomickeyfracture.Withinagrain,cleavagecrackhasrelativelyflat.Itmustchangedirectionatthegrainboundary,socleavagefractureiscomposedofmanysmallsmoothplaneswhichorientationisslightlydifferent,eachgroupofsmallplanerepresentsagrain;Themostimportantcharacterofcleavagefractureis"riverspattern"。Cleavagefracture:Akindofthecrispestfractureformwhichoccursinthecrystallizationmaterial.302024/10/275.1.4Fractureanalysis(Microscopic)Toughnessnestfracture:Toughnessnestfractureisamaintypeofductilefracture,italsobelongstotransgranularfracture;Thechieffeatureofthefracturesurfaceoftoughnessnestfractureistohavedimple;

Accordingtothedifferentforce,itwillformdifferentshapesofdimple,thereareisometrictoughnessnest,parabolictoughnessnestandelongationtoughnessnestandsoon.Fracturesurfacepresentsroughandirregularshape.312024/10/275.1.4Fractureanalysis(Microscopic)IsometrictoughnessnestParabolictoughnessnestElongationtoughnessnest322024/10/275.1.4Fractureanalysis(Microscopic)Fatiguefracture

Thechieffeatureoffatiguefractureisthereisshellpattern(ornamesbeachpattern,tree-ringpattern)inthefatiguezones(fracturegrowtharea).Sometimesitisunclearwiththeobservationofmacroscopicmethod,andpresentsclearwiththemicroapproach.Shellpattern’sstripesarebasicparallel,butslightlycurved,presentwave-shaped;Stripelineisperpendiculartothecrackdehiscencedirection;Eachstriperepresentsaloadprocess,stripetotalnumberisthenumberofvaryingload;Thetraceoftopandbottomfracturecorrespondcompletely.

332024/10/275.2Thecrack-tip’sstressanddisplacementfieldCrackBasictypesofcrackThestressfieldanddisplacementfieldnearbycrack-tip342024/10/275.2Thecrack-tip’sstressanddisplacementfieldCrackTheactualcomponentdefects:Entrappedslagandblowholegenerateinsmeltingproduce;Toolmarksandnotchgroovecauseduringmachining;Crack,notpenetration,blowhole,undercut,overburningandinclusionproduceduringwelding;Theshrinkholeandlooseincasting;Thecorrosioncrackandfatiguecrackproducewhenstructureareusedindifferentenvironment.352024/10/275.2.1Basictypesofcrack

Accordingtothelocationofcrack:Through-wallcrackSurfacecrackHiddencrackAccordingtocrackstresssituation:openingmode(I)Slidingmode(Ⅱ)Tearingmode(Ⅲ)5.2.1Basictypesofcrack

ModeI(openingmode):Bearwithcracksurfaceverticalnormalstress

,cracksurfacedisplacementalongtheYdirection,crackopening.

,裂纹张开。ModeII(slidingmode):Bearwithshearingstrength

ofplaneXY,cracksurfacedisplacementalongtheXdirection,andcracksurfaceslidesinXdirection.ModeIII(tearingmode):Bearwithshearingstrength

ofplaneYZ,,cracksurfacedisplacementalongtheZdirection,andcracksurfacetearsinZdirection.372024/10/275.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

Analyticalmethod:Accordingtoelastictheory;Analysingtheboundaryconditions;Solvethestressfieldanddisplacementfield382024/10/27Stressanddisplacementnearbyopeningmode’scrack-tip.5.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

ThemostcommonandharmfulcrackinengineeringismodeIcrack.

Tomakecrackgrowth,must

>0.

NamelyonlythetensilestresscancausecracksopenextensionsDiscussingtothesituationthatainfiniteplatewhichhavea2a-longpenetratingcrack,anditstwoendssubjecttotensilestress

thatisperpendiculartothecrack.392024/10/27

Whatwediscussistheplaneproblem,so

yz=

zx=0;

Forplanarstressstate,

z=0。

Ifitisplanestrainstate,then

z=

(

x+

y)。ssxy2adxdyrqsysxtxyssqyar=+221cos[qq232sinsin]tsqqqxyar=22232sincoscosssqxar=-221cos[qq232sinsin]Attheplacethatisapartfromcrack-tipr,withtheXaxisanglefor

,pickupamicro-surfacewhosesizeisdx、dy;Usingmethodsofelasticmechanics,wecanobtainanypoint’s(r,

)normalstress

x

yandshearstress

xynearbythecrack-tip,thatis:5.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

(5-1)402024/10/27Whatfracturemechanicscareforisthestressfieldnearbycrack-tip.Theaboveequationisthedominanttermofcrack-tip’sstressfield,alsohaver0steptermetc.

0,stress

ijtendtobeinfinityatr-1/2step,existingsingularity;Andthenr0stepbecomesubordinate,itcanbeignored.(5-1)theaboveequationmaywriteas:spfqijijKr=12()Ka1=sp式中:r

ijapproachtozero;Butobviously,when

=0,ontheXaxis,farawayfromthecrack,itmaybe

y=

,anddoesn’tinfluencebyr.Thereforethistimeweshouldtaketheafterr0stepasthedominantterm.ssxy2adxdyrqsysxtxy5.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

412024/10/27Kreflectthestrengthofcrack-tipstressfield;Thesubscript1meansitismold1.If

ijisbigger,thenKisbigger;Cracksizeaisbigger,thenKisbigger.TheKdimensionis[stress][lengh]1/2,incommonuseMPamCrack-tip’sstressintensityfactorK1:

f(a,W,...)isgeometriccorrectionfunction,itcanbecheckedthroughhandbook.Particularly,whena<<wora/w

0,i.e.

Fortheinfinitewidth

centercrackedplatewhichbearingstretch,f=1;

Fortheinfinitewidthunilateralcrackplate,f=1.12.5.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

Formula(5-1)isthesolutionofcenterthroughcrackinfiniteplane.

FracturemechanicsresearchindicatethatK1canmoregenerallywriteas:KafaW1=sp(,,...)422024/10/275.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

Thestressanddisplacementnearthecrack-tipofslidingmodecrack.432024/10/275.2.2Thestressfieldanddisplacementfieldnearbycrack-tip

Thestressanddisplacementnearthecrack-tipoftearingmodecrack442024/10/275.3Stressintensityfactorandit’ssolutionThegeneralformulaofcrack-tip’sstressfieldanddisplacementfield:Analysisofstressfield:Thestressdistributionofcrack-tipnearbyregionisthefunctionofpositiondata,hasnothingtodowiththestresssizeandcracklengthofinfinitedistantplace;Thestresspresentssingularpointinthecrack-trip;

Atthecrack-tip,stressintensityfactorisafinitequantity;

Conclusion:Thestressisnotsuitableasestablishingthephysicalparameterofstrengthcondition.452024/10/275.3Stressintensityfactorandit’ssolutionThecharacterofSIF:TheSIFismeasurementofcrack-tipstress-strainfieldintensity;TheSIFismeasurementofcrack-tipstress-strainfieldwhohassingularity;ThemarginalvalueofSIFismaterial'sinherentattribute.Conclusion:EstablishesfailureconditiontobesuitablebyusingtheSIF.462024/10/275.3Stressintensityfactorandit’ssolutionGeneralformulaofSIFCalculationmethodofSIFMethodofcalculationMethodoflook-uptableMethodofsuperposition472024/10/275.3Stressintensityfactorandit’ssolutionThesuperpositionprincipleofsoughtofSIFThedecompositionandsuperpositionofstressStructureandforcedecompositionandsuperpositionatthesametimeInviewofdifferentkindsofcrack,consideringcomplexcriteria.482024/10/275.3Stressintensityfactorandit’ssolutionThesuperpositionofSIF492024/10/275.4TheKcriterionofbrittlefracture5.4.1StrainenergyreleaserateandGcriterion5.4.2TherelationshipbetweenSIFandstrainenergyreleaserate.5.4.3TheKcriterionofbrittlefracture5.4.4TheengineeringapplicationofKcriterion5.4.5Mixedmodefracturecriterion

502024/10/275.4.1StrainenergyreleaserateandGcriterionAnalysisprinciple:EnergymethodStrainenergyreleaserateEnergyratethatfracturegrowthneedstoabsorbExpandStabilizeCriticalCrackcriticalcondition:Gcriterion512024/10/275.4.1StrainenergyreleaserateandGcriterionExampleofinfiniteplatesubjectedtotensileinstanceCriticalconditionCriticalstressCriticalcracklength522024/10/275.4.1StrainenergyreleaserateandGcriterionDiscussionGicismaterialconstant,representtheabilityofmaterialresistofcrackgrowth,itwillbedeterminedbyexperiment.

Theaboveexampleofengineeringapplicationisapplicabletobrittlematerial.FortheGcriterionofmetalmaterialwhohassomeplasticity:Strainenergyreleaserate=Energythatformanewsurfaceneeds+Plasticdeformationenergythatcrackgrowthneeds532024/10/275.4.2TherelationshipbetweenSIFandstrainenergyreleaserateWhendiscussinglinearelasticfractureproblems,applyingGandKastheparameterisequal.542024/10/275.4.3TheKcriterionofbrittlefractureK

criterion:ThephysicalsignificanceofKiandKIcKI

:SIF,ObtainingthroughcalculationKIc

:Fracturetoughness:Abilityofmaterialresistbrittlefracture.TheexperimentobtainofKIcFracturetoughnessofplanestrain552024/10/275.4.4TheengineeringapplicationofKcriterionK

criterion:CriticalstressCriticalcracklength562024/10/275.4.4TheengineeringapplicationofKcriterionApplyingsituation:Knownstress,soughtthecriticalcracklength;Knowncracklength,soughtcriticalstress(residualintensity).Applicationsteps:Throughnon-destructivetesting,determinethelengthandpositionofcracka;Ananalysisofthedefects,calculateofchecktabletoobtaintheexpressionofSIFK;Throughexperimentorchecktable,determinematerialplanestrainfracturetoughnessKic;AccordingtoKcriterion,analysisoffracturemechanics,determinethecriticalcracklengthacorcriticalstress(residualstrength).572024/10/27Solution:1)Donotconsiderthedefects,consideronitstraditionalstrengthdesign.

Whenchoosethetwomaterials,thesafetycoefficientis:

Material1:n

1=

ys1/

=1800/1000=1.8Material2:n

2=

ys2/

=1400/1000=1.4excellentqualified5.4.4TheengineeringapplicationofKcriterion2)Consideringthedefects,accordingtocrackdesignconsideration.Because“a”isverysmall,forunilateralthroughcrack,itwillbeCase1:Somecomponenthasaunilateralthroughcrack,itslonga=1mm,sufferfromtensilestress

=1000MPa.Trytochoosematerial.

Material1:

ys1=1800MPa,K1C1=50MPam1/2

;Material2:

ys2=1400MPa,K1C2=75MPam1/2.582024/10/27Selectingmaterial1,low-stressbrittlefracturewillhappen;Selectingmaterial2,meetthestrengthconditionsandtherequestofanti-break.Selectingmaterial1:

1c=50/[1.12(3.14

0.001)1/2]=796MPa<

Selectingmaterial2:

2c=75/[1.12(3.14

0.001)1/2]=1195MPa>

rupturesafeAttention,a0issmaller,K1Cbecomesbigger,criticalrupturestress

cisbigger.So,enhanceK1C,managea0,canhelppreventlow-stressfracture.5.4.4TheengineeringapplicationofKcriterionMaterialrupturestressisMaterialrupturestressis:592024/10/275.4.4TheengineeringapplicationofKcriterion(Case1)

Whenamissileengineshellhavingthehydrostatictest,ithasaexplosion.KnowntheshellmaterialisD6GChigh-strengthsteel,~,traditionalexaminationisqualified,whencontinuethehydrostatictest,ithasaexplosion,thebreakdownstressis

.Thematerialfracturetoughnessis~,trytoanalysisthereasonsoflow-stressbrittlefracture.

602024/10/275.4.4EngineeringapplicationofK(Example1)stressanalysiscircumferentialstressandaxialstress612024/10/275.4.4EngineeringapplicationofK(Example1)ConventionalintensityanalysisIfitdoesn'texceedthepermissiblestress,thestrengthisqualified.fractureanalysisWhenthecriticalcracklengthis0.36mm,missingdetectioniseasy.improvementmeasuresChoosingthematerialthatKrcishighcanimprovethecriticalcracklengthtoensurethedetectionrate.622024/10/275.4.4EngineeringapplicationofK(Example2)Baosteel'sreductionboxfractographicanalysisstressanalysisbasicassumptionfractureanalysislifecalculation632024/10/27lowstressfracture:fractureundertheconditionsofenoughstaticstrengthresidualintensity:reducedstrengthundertheinfluenceofcrackmodeI(openingmode)isthemostcommonandharmfulintheengineering.normalstressσx,σyandshearstressτxyofanarbitrarypoint(r,θ)nearthecracktipcanbeobtainedbyelasticmechanicsmethod:spfqijijKr=12()Ka1=spsummaryThestressintensityfactorKreflectsthestrengthofstressfieldatcracktip;ThedimensionofKis[stress][length]1/2,alwaysMPa

642024/10/27Duringthestructurefacturedesign,threekeyfactorsmustbetakenintoaccount:workstress、defectsizeandfracturetoughness.

Fracturemechanicsshowthemathematicalrelationshipbetweenthesequantities.Onlyknowtwootherscanwecalculatethethirdquantity.summaryFracturedesignshouldbebasedontheavailabledata,suchasmaterialproperties,

workingenvironmentandstructuralload.IfK1Cisavailableanddesignstressislow,linearelasticfracturemechanicsisappropriate.652024/10/27Thestressintensityfactorofcracktipcanbemoregenerallywrittenas:KafaW1=sp(,,...)infinitelywidecenter-crackedplateunderstretching,f=1;infinitelywidesingle-edge-crackedplate,f=1.12

crack

lengthandshapeworkstressfracturetoughnessK1C

threeelementsoffractureorK

K1CKfaWa=(,)Lsp£Kc1fracturecriterion:resistanceactingsummary662024/10/27Question:MWMTMWMTI、I+III裂纹表面裂纹前缘IIIIII+III+II+III5.4.5Mixed-modefracturecriterionlargerotatingcomponent(suchasgeneratorshaft,etc),modeIcrackandmodeIIcrackcoexist.672024/10/27裂纹表面裂纹前缘IIIII5.4.5Mixed-modefracturecriterionThebackgroundofmixedmodecrack'sformationofplanebendingstructure.Themaindifferenc

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