世界级制造（WCM）方法-基础

WCMApproachWCM©©FiatSepin–allrights KAIZEN

PartWCM向FGAPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup丰田生产体 传

重振菲亚

菲亚特ofTaichi

ShigeoShingo

WCM工作WCM工作场质维护GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePart

工作场

质 维 Total Total质量控 TotalProductive Justin

WCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup

Improvement质Improvement

Levelof

WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste安全质安全质量Cost,WCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup©FiatSepin–allrights

©©FiatSepin–allrightsWCMPartWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroupWCM10WCM10 没有标准=没有改 没有标准=没有改 Part 目标= 目标= PartWCMmanagementcriteriaoverview WCM是可视 Audit WCM是可视 PartWCMinFIATGroup WCM-20Pillarsin7

反应

预

主动

©FiatSepin–allrights©©FiatSepin–allrights反应Once反应Onceaproblemhasemerged,itisattackedand PROCESSwithcorrective NOT预Analyzingtheproblemanddetectingitsrootcauses,specificcountermeasuresaretakentoavoidfuturereoccurrenceofthesameproblem(learnfromhistory)PROCESSIS Analyzingpotentialrisks,propercountermeasures主动 takentopreventtheoccurrenceofaspecificWCM7stepsProblemsareaddressedatthreeGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAuditSystemandWCMAssociationPartWCMinFIATGroup StepStepStepStepStepStepStepStepStepStepWCMWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste

PartWCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit体系andWCMAssociationPartWCMinFIATGroup WCM标准&

PartGenesisanddevelopmentofWCMinFIATGroup

7

PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverview4M

PartAudit体系andWCMAssociation措 Pareto

5W&

PartWCMinFIATGroup©FiatSepin–allrights©©FiatSepin–allrightsWCMimplementationfollowstwo

PartGenesisanddevelopmentofWCMinFIATGroupEst.Est.Est.Est.

Re-

LogisticaLivelloLevelLivello

Logistica

Flusso

PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewEst.Est.Est.Ext.Est.Est.Est.

Level

Level

LevelLivelloLivelloLivelloLivelloLivello

LivelloPartLivelloAuditSystemandWCMAssociationPartWCMinFIATGroupGenesis系 developmentofinFIAT

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMWCM

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMWCM1=1分22334455

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupqualityqualityCriteriatoEvaluateAchievementLevel–Focused(3重点改进（FI）评估0.[Noaction]Therearenoprojectsorprogrammesbasedon成本部署.theprojectsarechosenadhoc,andno体系aticapproachoraproperis1.[Reactive]Sitecostsandlossesareunderstoodandprioritized.Thereistochoosesubjectsfor重点改butnopropercostandbenefitismade.Thereisnotohorizontallyexpandtheknowledgegainedeach重点改进2[Basictechniques]Basedon成本部署propersubjectsfor重点改beenselected.Basedontheneedsofthe重点改进aproperfunctionalteamisformed.Knowledgetoreduceoreliminate浪费和损失escreatedstepbystep,byusingpropoermethodsand7WCM(prioritization体系atic,logicalanddetaileddeploymentofproblemdescriptionwithsketches,5W+1Hwith5Gprinciples,rootanalysis,phenomenadescriptionwithsketchesandTWTTP).Sketchesusedextensivelytovisualize.Cost/benefitsareknownforeachcompletedproject(QK,SK,MK)andaretrackedmonthlyinvolvingthefinancialdepartment.Documentedlessons/knowledgeisusedforllgisgisllgisgisticicsservicservicecostfocusedprofessionalautonomouseearleearlrlyproproducuctpepeoplpleeenviviroonmeentPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupqualityqualityllgisllgisgisticicsservicserviceCriteriatoEvaluateAchievementLevel–Focusedcostfocusedfocusedautonomousautonomousprofessionalprofessional

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Wasteeeaeearlrlyproproducuctpepeoplpleeenviviroonmeent

4.[Advanced4.[Advancedlevel,manyFIprojectswithmajorKaizenandPPA]ThevarioustoolsofintermediateandadvancedlevelssuchasPPAandDOEareutilizedtoattackandsolvedifficultproblemswhichhavebeenleftunattended.Thelessonslearnedarehorizontallyexpandedtoothers.Frominductivetodeductiveapproaches.5.[InvolvementofeverybodyinFIwithmany,manykaizen]Thereisa体系tocontinuouslyincreasethein-houseknowledgetoreduceoreliminateallpossible(andprobablyhidden浪费和损失esAdvancedtechniquesareused,moreknowledgeiscreated.Additionallossesareattacked.Theknowledgeishorizontallyexpanded.PartWCM3.[SubstantialKH,manyFIprojectcoveringthemajorareas]Thereissubstantialknowledgetoeliminateorreduce浪费和损失es.BothbasicandintermediateFItechniquesareusedextensivelyandroutinelyatalllevelsoftheorganization.PartAudit体系andWCMAssociationPartWCMinFIATGroup WCM WCMPartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit体系andWCMAssociationtelePartWCMinFIATGroupBRONZE WORLD©FiatSepin–allrightsmar- CostFocusedAutonomousActivities(AM/ProfessionalMaintenanceQualityCustomerService/EarlyProduct/EquipmentPeopleManagementClarityofObjectivesandRoutemaptoAllocationofHighlyQualifiedPeopletoModelAreasCommitmentoftheCompetenceofOrganisationTowardTimeandLevelofLevelof©©FiatSepin–allrightsWCMPartWCM WCMscore BRONZE WORLD

PartWCMoverviewmodelandLoss&WastePartWCMLearning&Learning&g&Learning&

Wideextension&disseminationofbestpracticesWideextension&disseminationofbestpracticestttsWideextension&disseminationofbestpractices

WorldClassinKPIs:S,WorldClassinKPIs:S,Q,CandDviaexternaldsnPP:SS,,CattlWorldClassinKPIs:S,Q,CviaexternalFullimplementationofWCMintheFullimplementationofWCMinthelfMntteFullofWCMinthe

PartAudit体系andWCMAssociationPartWCMinFIATGroupWCMmethodsandresultsinmodelareasMWCMmethodsandresultsinmodelareasMdlsWCMmethodsandresultsinmodelareas

70-

85

PartGenesisanddevelopmentofWCMinFIATGroup安全:level>

安全:levelAA:levelPM:level>QClevel>4L&CSlevel>4PDlevel=

PartWCMoverviewmodelandLoss&WastePartWCMPartAudit安全:level>

安全:level> level> level> level>

AA:level>PM:level>QClevel>3L&CSlevel>3PDlevel> level>

level=

WCMPartWCMinFIATGroupAA:level>PM:level>QClevel>1L&CSlevel>1PDlevel> level>

L&CS level>2 level> level>GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit体系andWCMAssociation

PartWCMinFIATGroup©FiatSepin–allrights©©FiatSepin–allrightsGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste

PartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMPartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit体系andWCMAssociationWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup PartGenesisanddevelopmentofWCMinFIATGroupPartWCMPartWCM

PartWCMoverviewmodelandLoss&WastePartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup WCM采用了很多方法解决浪费和损失。开始时的方法是很基础的，很快就趋于高级

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewPartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupEEM/EPM期设备/产品维

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit体系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit体系andWCMAssociationPartWCMinFIATGroupWCMPartWCM