Inspection and test plan 完整版 详细版1

/A2016.07.18Rev.版本AmendDate修改日期Content内容ProjectName：RaillinkProject检验测试计划InspectionandtestplanTC-QM-01Rev.版本ADate日期2016.07.18CompilingDept.编制部门QCDept.质控部SenttoDept.发送部门生产部ProductionDept.技术部TechnicalDept.项目部ProjectDept.合计TotalApprovedBy批准CheckedBy审核ProducedBy制作1113备注：本文件有中英两种文本，如有冲突以中文为准,英文版本则为参考。ThisdocumentismadeoutinbothEnglishandChineseversions.WeherebysetChineseversionasstandardandEnglishversionasareferenceshallanyconflictsaccrued.1.检验流程QualityInspectionFlowChart业务流程InspectionFlowChart始点StartingTime关联事项RelevantProcedure技术部门提供相关文件（图纸、施工工艺）RelevantdocumentauthorizedbyTechnicalDept.(drawings,WPS)技术部门提供相关文件（图纸、施工工艺）RelevantdocumentauthorizedbyTechnicalDept.(drawings,WPS)客户要求Customerrequirements部门内部检查项目讨论Internalinspectiondiscussion检查计划公布发放Inspection检查计划公布发放InspectionPlanReleasing检查计划作成Inspection检查计划作成InspectionPlan部门例会落实或者专题会议部门例会落实或者专题会议ImplementationMeeting现场各工序检验申请现场各工序检验申请ApplyforQCinspectionQC现场检查QCsiteinspectionQC现场检查QCsiteinspection不合格unqualifiedQC现场检查结果判定/确认QCinspectionresultsQC现场检查结果判定/确认QCinspectionresults顾客NCR顾客NCR合格qualified纠正预防措施（必要时）Correctiveand纠正预防措施（必要时）CorrectiveandPreventionaction（ifnecessary）检查结果文件整理归档Organizeandcheckingreport检查结果接受Accept检查结果确认Confirminspectionresults工序转序-下道工序检查结果确认Confirminspectionresults工序转序-下道工序Transfertonextprocess品质数据分析品质数据分析Dataanalyze完工总结及归档Project完工总结及归档Projectsummaryandfile.下一定单改进Improvementsplanfornextorder下一定单改进完工总结及归档品质数据分析工序转序-下工程下一定单改进完工总结及归档品质数据分析工序转序-下工程开工前完成Shallbefinishedbeforeprojectsstart工序检验流程；Eachprocessinspectionprocedure.内部业务分担；Internalinspectionallocation.不良事项；Non-conformanceitems.顾客NCR；non-conformancerecord.不合格品处理程序；Non-conformancetreatmentprocedure.QC一次检查合格率；QCinspectiononetimepassingrate.数据分析程序Dataanalyze2.1进料检验IncomingQualityControlProcessname工序名称InspectionItem检验项目InspectionRequirement检验要求InspectionEquipment检验工具InspectionMethod检验方法Frequency检验频度QualityRecord记录文件ReferenceDocument参考文件ResponsibleDept./Person负责部门/职务材料验收Materialinspection材料证书确认Millcertificationconfirm核对材料证书与相关标准符合性，Whethermillcertificationareinaccordancewithrelevantstandards______目视VT到货验收10%Receiving10%记录表单Recordsheet材料标准Materialstandard质控部/进料检验员QCdept./Materialinspector材料验收Materialinspection钢材验收Rawmaterialinspection按材料标准,检查外观、长度、宽度、厚度、平面度等Checktheappearance,length,width,thickness,flatnessaccordingtostandards钢卷尺、游标卡尺Steeltape,venirecaliper目视、测量VT，measure到货验收10%Receiving10%记录表单Recordsheet材料标准Materialstandard质控部/进料检验员QCdept./Materialinspector焊材验收WeldingMaterialinspection合格证书certificateinspection按焊接材料标准，检查焊材包装，核对批号Checkweldingmaterialpackage,identificationmarkwithrelevantstandards______目视VT到货验收10%Receiving10%记录表单Recordsheet材料标准Materialstandard质控部/进料检验员QCdept./Materialinspector机械零件验收Mechanicalcomponent合格证书certificateinspection按材料标准,检查外观尺寸等Checktheappearance,dimensionaccordingtostandards钢卷尺、游标卡尺Steeltape,venirecaliper目视、测量VT，measure到货验收10%Receiving10%记录表单Recordsheet材料标准，图纸Materialstandard，drawing质控部/进料检验员QCdept./Materialinspector电气零件验收Electricalcomponent合格证书certificateinspection功能测试Functionaltest电源Powersupply目视VT，到货验收10%Receiving10%记录表单Recordsheet材料标准，图纸Materialstandard，drawing质控部/进料检验员/电气工程师electrical

engineerQCdept./Materialinspector涂装材料验收PaintingMaterialinspection合格证certificateinspection检查油漆桶标识，核对批号检查钢丸是够符合要求Checkpaintpot,shotgritidentificationmarkwithrelevantstandards，______目视VT到货验收10%Receiving10%记录表单Recordsheet材料标准Materialstandard质控部/进料检验员QCdept./Materialinspector

2.2过程检验InProcessQualityControlProcessname工序名称InspectionItem检验项目InspectionRequirement检验要求InspectionEquipment检验工具InspectionMethod检验方法Frequency检验频度QualityRecord记录文件ReferenceDocument参考文件ResponsibleDept./Person负责部门/职务A.下料Cutting下料cutting&layout数控切割精度检查accuracycheckingrecordofNC.cuttingmachine工艺要求Processrequirements钢卷尺Steeltape尺寸测量Dimensionchecking每班次Eachshift记录表单Recordsheet——质控部/进料检验员QCdept./Materialinspector下料cutting&layout材质跟踪MATERIALTRACK工艺要求Processrequirements——目视VT每件Eachpiece检验表单Inspectionreport——质控部/进料检验员QCdept./Materialinspector下料cutting&layout下料后尺寸检查dimensioninspectionaftercutting图纸drawing钢卷尺Steeltape尺寸测量Dimensionchecking每批/首件batch/Firstpiece记录表单Recordsheet——质控部/进料检验员QCdept./Materialinspector下料cutting&layout坡口加工Beveling图纸Drawing坡口检验尺Bevelinspectionruler尺寸测量Dimensionchecking每批/首件batch/Firstpiece记录表单Recordsheet——质控部/进料检验员QCdept./Materialinspector下料cutting&layout钻孔Drilling图纸drawing钢卷尺、游标卡尺Steeltape,venirecaliper尺寸测量Dimensionchecking每件Eachpiece记录表单Recordsheet——质控部/进料检验员QCdept./Materialinspector下料cutting&layout折弯Bending图纸drawing钢卷尺、样板Steeltape,template尺寸测量Dimensionchecking每批/首件batch/Firstpiece记录表单Recordsheet——质控部/进料检验员QCdept./Materialinspector钻孔模板Fixture尺寸检测dimensioninspection模板图纸templatedrawing钢卷尺、游标卡尺Steelverniercaliper尺寸测量Dimensionchecking每批/首件batch/Firstpiece记录表单Recordsheet——质控部/进料检验员QCdept./MaterialinspectorB.部件焊接尺寸Weldingdimensionofeachpart焊前Beforewelding焊工证certifiedwelders,____________核对Check&confirm____________AWSD1.1工艺技术部/焊接工程师Technicaldept./weldingEngineer焊前Beforewelding焊接程序weldingprocedure____________核对Check&confirm____________AWSD1.1焊前Beforewelding焊接工艺weldingprocessspecifications____________核对Check&confirm____________AWSD1.1焊接welding焊接工艺参数检查Weldingparameterinspection是否符合WPSConformitywithWPS钳形表Amperemeter电流电压测量Current&voltagemeasurement每天一次Onetimeperday记录表单RecordsheetAWSD1.1质控部/结构检验员QC/structuralinspector每部件尺寸焊前检查Dimensioninspectionbeforeweldingofeachpart定位尺寸检查Positioningdimensioninspection图纸要求Drawingrequirement钢卷尺,塞尺,水平仪，样板Steeltape,insertruler,level尺寸测量Dimensionchecking每部件Eachassemblypiece记录表单Recordsheet设计图纸designdrawing质控部/结构检验员QC/structuralinspector每部件尺寸焊后检查dimensioninspectionafterweldingofeachpart定位尺寸检查，Positioningdimensioninspection图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量Dimensionchecking每部件Eachassemblypiece检验表单Inspectionreport设计图纸designdrawing质控部/结构检验员QC/structuralinspector外形检查Configur-ationinspection产生的变形。deformation工艺要求Processrequirements钢卷尺,塞尺Steeltape,insertruler,l尺寸测量Dimensionchecking每个产品Eachcanopy记录表单Recordsheet______质控部/结构检验员QC/structuralinspectorC.装配Assembly前端梁EndBeamFront焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector后端梁EndBeamRear焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector中梁CenterSill焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector垫枕Bolsters焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector前端底架EndUnderFrameFront焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector后端底架EndUnderframeRear焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector底架Underframe焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector右侧墙SideWallRight焊接外观，尺寸,平面度VisualWeldingDimensionFlatness图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector左侧墙SideWallLEFT焊接外观，尺寸,平面度VisualWeldingDimensionFlatness图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector前端墙EndWallFront焊接外观，尺寸,平面度VisualWeldingDimensionFlatness图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector后端墙EndWallRear焊接外观，尺寸,平面度VisualWeldingDimensionFlatness图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector车顶棚Roof焊接外观，尺寸VisualWeldingDimension图纸要求Drawingrequirement钢卷尺，焊接样板Steeltape,Weldinggauge尺寸测量，焊缝测量Dimensionchecking，weldchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸,焊接程序designdrawingWeldingprocedureAWSD1.1质控部/结构检验员QC/structuralinspector组装partassembly连接尺寸检查ExternalConnectionDimensionInspection图纸要求Drawingrequirement钢卷尺,塞尺,水平仪Steeltape,insertruler,level尺寸测量Dimensionchecking每个产品Eachcanopy检验表单Inspectionreport设计图纸designdrawing质控部/结构检验员QC/structuralinspector焊后检查dimensioninspectionafterwelding整体检验Entiretyinspection图纸要求Drawingrequirement钢卷尺,水平仪，焊角尺，手电筒Steeltape,airlevel，Weldedsquare,flashlight尺寸测量，焊缝测量Dimensionchecking，weldchecking每部件Eachassemblypiece检验表单Inspectionreport设计图纸designdrawingAWSD1.1质控部/结构检验员QC/structuralinspector外形检查Configur-ationinspection产生的变形。deformation工艺要求Processrequirements钢卷尺,塞尺Steeltape,insertruler,l尺寸测量Dimensionchecking每个产品Eachcanopy记录表单Recordsheet______质控部/结构检验员QC/structuralinspectorD.无损探伤NDTNDTNDT人员资质NDTcheckingqualifications工艺要求Processrequirements______核对Check&confirm__________________质控部/无损检验员QCdept./NDTinspectorNDTNDT工艺要求Processrequirements超声波探伤仪磁粉探伤仪UTdetector,MTdetector仪器测量MeasurementequipmentNDT焊缝NDTweldseam检验表单InspectionreportAWSD1.1质控部/无损检验员QCdept./NDTinspectorE.涂装PAINTING喷砂处理surfaceBlastingtreatme-nt,清洗除油，表面处理Clean,andremovesurfaceoil,surfaceBlastingtreatment工艺要求Processrequirements湿膜卡，湿度计，干膜检测仪，温度计，Wetfilmcard,hygrometer,drytestmeter,仪器测量Measurementequipment每件EachAssemblypiece检验表单Inspectionreport技术规范Technicalspecification质控部/油漆检验员QCdept./PaintInspector外形检查configurationinspection喷砂，运输产生的变形。Sandblasting,transportofdeformation图纸要求Drawingrequirement钢卷尺,塞尺Steeltape,insertruler,尺寸测量Dimensionchecking每个产品Eachcanopy记录表单Recordsheet______质控部/油漆检验员QCdept./PaintInspector油漆painting,油漆检查Paintinginspection工艺要求Processrequirements湿膜卡，湿度计，干膜检测仪，温度计，Wetfilmcard,hygrometer,drytestmeter,仪器测量Measurementequipment每部件EachAssembly-piece检验表单Inspectionreport技术规范Technicalspecification质控部/油漆检验员QCdept./PaintInspector外形检查configurationinspection产生的变形。deformation图纸要求Drawingrequirement钢卷尺,塞尺Steeltape,insertruler,尺寸测量Dimensionchecking每个产品Eachcanopy记录表单Recordsheet______质控部/油漆检验员QCdept./PaintInspectorF.功能测试（静态）Functional

test（static）水密试验watertightnesstest密封性试验（水）leakageinspectionagainstwater工艺要求Processrequirements水密试验设备Watertestequipment仪器测量Measurementequipment100%检验表单Inspectionreport技术规范Technicalspecification质控部/最终检验员QCdept./FinalInspector称重试验weighingtest装好车厢后称重inspectionforweighoffullyequippedcarriage工艺要求Processrequirements称重设备weighingequipment仪器测量Measurementequipment每种型号一个oneforeachtype检验表单Inspectionreport技术规范Technicalspecification质控部/最终检验员QCdept./FinalInspector量载规Loadinggauge通过量载规检验inspectionofcarpassingtheloadinggauge工艺要求Processrequirements装载设备loadinggaugeequipment仪器测量Measurementequipment每种型号一个oneforeachtype检验表单Inspectionreport技术规范Technicalspecification质控部/最终检验员QCdept./FinalInspector曲线通过测试curvetest底架和转向架制动之间的最小距离minimumdistancebetweenunderframeequipmentandbrakeequipmentformbogieequipment工艺要求Processrequirements横向设备卷尺Transverseequipment，rollmeter仪器测量Measurementequipment每种型号一个oneforeachtype检验表单Inspectionreport技术规范Technicalspecification质控部/最终检验员QCdept./FinalInspector制动测试braketesta.制动零件密封性b.制动性能c.制动设备测试a.leakageofbrakecomponentb.brakeperformancec.brakeequipmenttest工艺要求Processrequirementsa压力表b卷尺c秒表d制动力试验机a.pressuregaugeb.rollmeterc.stopwatchd.braketesterunit仪器测量Measurementequipment100%检验表单Inspectionreport技术规范Technicalspecification质控部/最终检验员QCdept./FinalInspector贝尔连接测试Bellconnecti-ontesta点对点连续测试b.标记检验a.pointtopoint/continuitytestb.markinginspection工艺要求Processrequirementsa跨接电缆b万用表a.jumpercableb.multimeter仪器测量Measurementequipment100%检验表单Inspectionreport技术规范Technicalspecification电气工程师electrical

engineer绝缘测试insulationtest电气绝缘密封测试electricalinsulationandleakagetest工艺要求Processrequirementsa.绝缘测试b.万用表c.高压测试仪d.跨接电缆a.meggertestb.multimeterc.Higevolttesterd.jumpercable仪器测量Measurementequipment100%检验表单Inspectionreport技术规范Technicalspecification电气工程师electrical

engineer功能测试functiontest电气元件和设备功能测试Electricalcomponentandequipmentfunctiontest工艺要求Processrequirementsa.万用表b.风速计c.外部电源a.multimeterb.anemometerc.externalpowersupply仪器测量Measurementequipment100%检验表单Inspectionreport技术规范Technicalspecification电气工程师electrical

engineer发电机组测试Gensettest发电机组性能测试Gensetperformancetest工艺要求