氮气增压机可编辑

PAGE1PAGE6高压机技术文件TechnicaldocumentforHighpressurepackageIngersoll-RandAirSystemSolutionsVENDORDOC.NO. TOTALSERVICE:AirCompressor:DOCUMENTTITLE:704AcademeofMarineMr.Co.,Ltd.REQ.NO.REV.DATEDESCRIPTIONCHECKAPPROVEDAUTH’DVendor’sName:SalesRepresentative:高压活塞机组技术文件TechnicalDocumentforHighPressurePackage英格索兰压缩机有限公司Ingersoll-RandAirCompressorLtd.产品价格明细表及交货期EquipmentPriceSheet&Lead-time1.1价格明细表EquipmentPriceSheet设备名称Description型号Model数量Qty单价Price总价Total高压压缩机15T2E15/351￥160,000.00￥160,000.00整体撬装////智能控制选项////总价(不含船检)￥160.000.002.设备的供货范围和性能和供货进度 Equipmentspecificationandscopeofsupplyandcomprehensiveschedule 2.1 压缩机、供货范围Model Compressorspecification&scopeofsupply 英格索兰公司的T30型压缩机是一种单动作，3级压缩，风冷型，重载，高压往复式压缩机.此种压缩机由全封闭式电机拖动，所有部件均装在一公共底盘上，便于运输及安装.．具体特点和供货范围如下： Ingersoll-RandType30single-acting,3-stage,heavydutyhighpressurereciprocatingaircompressor,drivenbyaTEFCmotor.Allcomponentsaremountedonasubbasec/wfollowing:曲轴箱–100%铸铁设计，以支撑悬臂式曲轴。气缸和曲轴箱直接用螺栓连接在一起。曲轴箱是完全密封式，便于检查维修。FRAMEThe100%castironframeisdesignedtosupporttheoverhungcrankshaft.Cylindersboltdirectlytothecastironframe.Frameiscompletelysealedyetallowsformaximumaccessibility曲轴-独特的悬挂式设计，由2个球轴承支撑，曲轴销轴套可以更换。整个曲轴用一内置式平衡铁平衡，以确保平稳运行。CRANKSHAFTAuniqueoverhungdesignsupportedbytwoheavy-dutyballbearingswithreplaceablecrankpinbushing.Entireshaftisbalancedwithanintegralcounterweighttoinsuresmoothoperation.连接杆-单件设计。这种简单，容易维修的连杆只可和悬壁式曲轴箱一起使用。连杆内曲轴销衬套精确安装，无需任何调整。CONNECTINGRODSSolidone-piecedesign.Thesesimple,easytomaintainrodscanbeusedonlywithanoverhungcrankshaft.Crankpinbushinginsidetherodisprecisiongroundrequiringnoalignment.气缸–100%铸铁，独立铸造并用螺栓以V型结构安装在曲轴箱上。气缸精确细磨加工，含油量低。环型翅片状气缸可以确保360度散去气缸内的热量。CYLINDERSTheseare100%castiron,separatelycastandindividuallyboltedtotheframeinaV-typeconfiguration.Thecylindersareprecisionhonedforlowoilcarryover.Radialfinsonthecylindershelpremoveheatandensure360degreecoolingofthecylinders.活塞–第一级和第二级利用一个标准推进型活塞，第2级利用一个尖塔型活塞。PISTONSThefirstsandsecondstagesutilizeastandardautomotivetypepistonwhilethethirdstageutilizesasteepletypeposition.环–第一级和第二级压缩利用一个压缩环，一个刮油环和二个油控制环，第三级压缩利用5个压缩环和一个刮油环。RINGSThefirstandsecondstagesutilizeonecompressionring,oneoilscrapperring,andtwooilcontrolrings,whilethethirdstageutilizesfivecompressionringsandoneoilscrapperring.飞轮–铸铁风扇状的飞轮产生旋风气流冷却深翅式气缸以及深翅式中冷。飞轮有良好的平衡以确保振动最小。FLYWHEELThecastironfantypeflywheelforcesacycloneairblasttoprovidecoolingforthedeepfinnedcylinders,multi-finnedcoppertubeintercooler,andfinnedtubeafter-cooler.Theflywheelisbalancedtokeepvibrationtoaminimum.中间冷却器–级间深翅式中间冷却器可以提供最大的冷却区域。它们被直接安装在风轮的气流端以散去级间的压缩热，降低机组的运行温度和功率，确保机组的流量。中间冷却器上有安全阀，防止系统产生过压。INTERCOOLERTheintercoolersbetweenstagesareoffinnedcoppertubeconstructiontoprovidemaximumcoolingarea.Theyarelocateddirectlyintheflywheelairblasttoremovetheheatofcompressionsbetweenstages.Thiskeepsrunningtemperaturesandpowerneedstoaminimum,ensuringhighairdeliveryforhorsepowerexpended.Theintercoolersareprovidedwithreliefvalvestopreventover-pressurization.中冷压力表–中级压力表的读数可以提示何时阀门需要保养，当阀门在级间高压的情况下需要维修的时候，它能给予提示，避免拆卸检查。INTERCOOLERPRESSUREGAUGEApressuregaugereadingpressureintheintercooler(s)indicateswhenvalvemaintenanceisrequiredwithoutcostlytear-downinspections,inthecaseofhighinter-stagepressure.润滑–运行部件使用飞溅式润滑方式，简单和可靠。润滑用吸油器与连接杆成为一体，不会脱落和松弛。LUBRICATIONSplashlubricationofrunningpartsissimpleandreliable.Lubricationdippersareintegralwithconnectingrodsandcannotcomeloose排气止回阀–装在在后冷却器上DischargecheckvalveAssembleontheafter-cooler离心卸荷装置–自动释放来自中冷和气缸中的空气，防止机组过载启动，避免电机发生早期磨损。CENTRIFUGALUNLOADERThecentrifugalunloaderautomaticallybleedstheairfromintercoolerandcylinders,preventingthecompressorfromstartingagainstfullload.Thisprotectsthemotorfromprematurewear.低油位开关–低油位开关防止机组在油位低的情况下运行。LOWOILLEVELSWITCHLowoillevelswitchpreventsunitfromoperatingwhenoilislow.风冷式后冷却器–风冷式后冷却器使机组的排气温度比环境温度高约20ºC左右。AIRCOOLEDAFTERCOOLERAir-cooledafter-coolerlowersdischargeairtemperaturetowithin20ºCofambienttemperature.排污管–排污管安装在二级与三级压缩之间，在机组的排气端处，以分离和排放冷凝水。DRAINLEGSAdrainlegissuppliedbetweenthesecondandthirdstageandatthedischargeoftheunittohelpseparateanddrainthecondensate.自动冷凝排放系统–自动冷凝排放阀安装在排气分离器/排污管处，当压缩机停机或在恒速控制下卸载运行时，或当定时电磁阀在延期运行时中断了控制压力，自动排放冷凝水。AUTOMATICCONDENSATEDRAINSYSTEMAnautomaticcondensatedrainissuppliedonthedischargeseparator/drainlegtoautomaticallydraincondensatewhenthecompressorstops,unloadsduringconstantspeedcontroloperation,orwhenthetimer&solenoidvalveinterruptsthecontrolairpressureduringextendedruntimes.定时电磁阀–在延时运行期间，定时电磁阀可以定时操作自动冷凝水排污阀。TIMER&SOLENOIDVALVEAtimerandsolenoidvalveprovidespreset,electricallytimedintervalsforoperatingtheautomaticcondensatedrainsystemduringextendedruntimes. 底盘–压缩机主机和电机被安装在一个重型钢板底盘上。BASEThecompressorandmotorarealignedonaheavysteelbase.驱动–全封闭保护罩的V型皮带驱动，带皮带张紧装置，方便调节皮带的松紧度。DRIVEThedriveisV-belttypewithprovisionforeasyadjustmentofbeltslack.Aneasilyremoved,totallyenclosedbeltguardisstandardequipment.电机-1450转速(rpm)，标准交流电机，IEC底座，IP54，1.15服务系数，自润滑球型轴承。标准电压为400±10V/3/50HZ。MOTORStandardACmotorsare1450rpm,IECframe,IP54,1.15S.F.andgreaselubricatedballbearings.Standardthreephasemotorvoltagesare400±10V/3/50HZ.启动器–包含NEMA1外壳，手动复位按钮，on/off开关，控制电路，120V控制变压器和热保护装置。DELUXESTARTERNon-CombinationDeluxestartersprovidefull-voltagecontrolofelectricmotors.TheyincludeNEMA1enclosure,manualresetbutton,on/offswitch,fusedcontrolcircuit,120voltcontroltransformer,andthermalrelayswhichprovideoverloadprotection.出厂时灌注了高压机合成润滑油XL-740HTFactoryfilledSyntheticfluidXL-740HT2.2 压缩机性能和工程参数Type名称AirCompressor空压机Mode型号15T2E15/35Manufacturer制造商Ingersoll-Rand英格索兰Capacity流量m3/h62Dischargepressure最大排气压力Mpa3.5MotorNominalpower电机名义功率HP15Noiselevel噪音dB(A)84Powerrequirement电源V/Hz/Ph380/50/3MaxEnvironmentTemp.最高环境温度oC46Coolingmethod冷却方式Air-cooled风冷Motorprotectionclass电机防护等级IP54Connection排气接口NPT1/2Outlinedimension(L/W/H)外形尺寸mm1900/670/1560Weight机组重量Kg8903.0 技术文件提供和交付时间表 Scopeofdesignandsupplyofdocumentationbybothparties3.1. 图纸将提供2份 Allthedrawingswillbeofferedin4copies3.2 图纸和文件 交付时间 DrawingsandDocumentationDelivery(aftercontracteffective) 基础及外型图 1个月 Foundationplan&outline 1month 电器原理图和端子出线图 1个月 Electricalschematic 1month 使用手册 随机发运 Instructionbook/PartList Shippedwiththepackage4.0. 性能保证值和测试方法 Guaranteeditems&performancetestvalues4.1. 压缩机性能保证值 GuaranteeFigureoftheCompressor: +/-2%流量,+/-4%功率消耗 +/-2%oncapacity,+/-4%onspecificpowerconsumption4.2 测试方法 TheMethodofTest CAGI(美国压缩空气与压缩气体研究所)5.0 产品质量一贯制协议 Qualityagreement卖方的任仅限于合同规定的设备，卖方对任何间接的或由此产生的损失不负担任何责任。 Theseller’sresponsibilityshallbelimitedtothevalueoftheequipmentcoveredbythiscontract.Thesellerwillnotbeliableforanyindirectorconsequentiallossordamage.质量保证：卖方保证合同货物选材优良，加工先进，全新且未使用过的。质量及规格符合合同规定。保证期为设备投入使用日后12个月，或为实际装船日后18个月，以先到者为准。但如果卖方未能将所订货物按时交货，或不能及时派遣试车指导专家，那么保质期将相应延长。 GuaranteeofQuality:Thesellerguaranteethatthecommodityhereofismadeofthebestmaterialswithfirstclassworkmanship,brandnewandunused,andcompliesinallrespectswiththequalityandspecificationsstipulatedinthiscontract.Theguaranteeperiodshallbetwelve(12)monthscountingfromthedateonwhichtheequipmentbeingputintooperationoreighteen(18)monthscountingfromtheactualshippingdateoftheequipment,whicheveroccursfirst.However,ifstartupisdelayedbecauseofpostponingofthesellers,thewarrantycanbeextendedbythesame(delayed)period.6.0. 设备制造和质量检验标准 EQUIPMENTINSPECTIONANDITSSTANDARDS6.1. 合同中所规定的由卖方提供的设备和材料必须经过出厂前的测试和检 验，并带有测试报告。 TheequipmentandmaterialswithinthescopeoftheSellersuppliedinthecontractmustundergotheex-worksqualityinspection,examinationandtestrunandbedeliveredwithqualitycertificates.6.2. 买方同意卖方根据签署合同时卖方国家有效的标准来设计、制造和检测 卖方提供的设备。 TheBuyeragreesthattheequipmentsuppliedbytheSeller