11 a cfc hp油动机及操纵座运行维护手册

A秦山核电厂扩建项目（方家山核电工程 X 标 油动机及操纵座运行维护手文件类AB(+FCRA秦山核电厂扩建项目（方家山核电工程 X 标 油动机及操纵座运行维护手文件类AB(+FCRFCNDENCIN,其它CXThisdocumentisthepropertyofDongFangSteamTurbinecorporationLtd(DTC)affiliatedwithDongFangElectric(DEC),nopartofthisdocumentmaybereproducedbyanymeans,nortransmittedwithoutthewrittenpermissionoftheDTC.设备运行设备运行第00章目录、版本、有 目设备运行设备运行目第00 目录、版本、有效 目 版 有效 第0 概 设备型 设备代码清 设备核安全等 设备质量保证等 设备适用标 第1 设备描 一般数 运行特 主要安装特 详细描 主要部 辅助部 安装要 第2 运行细 首次启动及检修后启 正常运 故障处 第3 维 正常运行期间易损零备件清 专用工 搬运装 备品备件存放条 维修细 日常维 预防性维 定期试 解体维 设备停运期间的维护及注意事 特殊部 第4 图纸和文 总图和详 部件清 技术数据 附 设备运行设备运行 版A设备运行 有效0012013-01-A052013-01-A12013-01-A22013-01-A32013-01-A42013-01-AAAA2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-AAAAA2013-01-A设备运行 有效0012013-01-A052013-01-A12013-01-A22013-01-A32013-01-A42013-01-AAAA2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-A2013-01-AAAAA2013-01-A设备运行第0本运行维修手册适用于秦山核电站扩建项目的汽轮机HP油动机及操纵座。该手册为将来电站的液压伺服系统运行和维修提供必要的信息，便于操作维修人员了解设备的功能原理并进行日常维护和预防性维修。 本手册对应的液压伺服机构设备型号见表0-10-1HP动机及操纵座信息对名型制造厂12设备运行第0本运行维修手册适用于秦山核电站扩建项目的汽轮机HP油动机及操纵座。该手册为将来电站的液压伺服系统运行和维修提供必要的信息，便于操作维修人员了解设备的功能原理并进行日常维护和预防性维修。 本手册对应的液压伺服机构设备型号见表0-10-1HP动机及操纵座信息对名型制造厂12H1-BB3B4B5B6B7B8B9G1/4DINBBBBH1-BB设备运行BB卸荷阀压差△P节流BB设备运行BB卸荷阀压差△P节流BBBBBBG1/4DINB设备运行BG1/4DINBBBBH1-BBBB卸荷阀压差△P节流B设备运行BG1/4DINBBBBH1-BBBB卸荷阀压差△P节流BBBBBBBBBG1/4DINB设备运行BH1-BBBBBB设备运行BH1-BBBBBBBBG1/4DINBBBBH1-B卸荷阀压差△P节流BB设备运行BBBBBBBG1/4DINBBH1-设备运行BBBBBBBG1/4DINBBH1-BBBBBG1/4DINB设备运行BH1-BBBB卸荷阀压差△P节流BBBBBB设备运行BH1-BBBB卸荷阀压差△P节流BBBBBBBBBG1/4DINBBBBB设备运行BB设备运行BBBBB本手册对应的HP油动机及操纵座设备代码清单见表0-1非核岛设备，不适用。B企业产品标准：Q/PY01-设备运行设备运行第1备描HP油动机及操纵座是控制汽轮机组高压蒸汽进汽阀门的执行机构，根据高压蒸汽进1.2.设备运行设备运行比例阀、型号KHDG5V和伺服板EEAPAM581D32：接收控制系统的输出指1.3.高压主汽、调节阀油动机操纵座安装过程中严格按图纸H1-930K00007、H1-920K00010技术要求通过调整垫片保证油动机活塞预启行程和联轴器轴向间隙要求。安装、调整方法及要求详见H1-930K00007、H1-920K00010。设备运行第2行细设备运行第2行细1阀门不动作2油动机进、排油管3安全油或压力油隔离破裂管道或迅速停设备运行5试验电磁阀处于带使电磁阀失电或手动复7891011调节阀油动机蓄能器隔离阀位置不12调节阀油动机蓄13调节阀油动机蓄14密封件破损导致15卸载阀卡涩，无2阀位大幅波设备运行5试验电磁阀处于带使电磁阀失电或手动复7891011调节阀油动机蓄能器隔离阀位置不12调节阀油动机蓄13调节阀油动机蓄14密封件破损导致15卸载阀卡涩，无2阀位大幅波1检查修复ＧＦＲ系统设245673油动机工作腔压力大幅1系统压力大幅波检查修复ＧＦＲ系统设2设备运行45设备运行4567设备运行第33-131易损零备件表12备件名设备编号（部件号备设备运行第33-131易损零备件表12备件名设备编号（部件号备31456702-11套８１９１１１设备运行本手册对应的液压伺服机构有效期间的储存要求如下：液压伺服机构的储存要求见表3-2设备运行本手册对应的液压伺服机构有效期间的储存要求如下：液压伺服机构的储存要求见表3-2表3- 液压伺服机项目备件是表面/面///设备运行设备运行查看介质温度、压力是否正常（40～5512MPa）；若温度不正常，应检e设备运行设备运行设备运行第4纸和文B设备运行第4纸和文BH1-930K00007C：高压调节阀油动H1-920K00001附件E：高调油缸HTZD200B.0附件F：高主油缸HTZD160A.01H1-2H1-3H1-4H1-567H1-设备运行设备运行J：高压调节阀安装、调试及运行、维护附件L：高主油动机试验记录卡附件N：密封圈的安装附件O：拆装与储存1000MW核电机组EH系统高压调节阀油动机易损件汇序图名数备HTZD200B油1FJ-FJ型（J形）防尘1油缸密2导向2油缸密3GS55013-0800-轴用斯2油缸密4活塞环55GB3452.1-密封圈1油缸活6密封圈2油缸密封套、活7密封圈1油缸密封套与内外连接筒结合8GB3452.1-密封圈2油缸密9密封圈6油缸密封套、活GB3452.1-密封圈5油缸缸筒与内外连接筒及后密封圈1油缸密封套1000MW核电机组EH系统高压调节阀油动机易损件汇序图名数备HTZD200B油1FJ-FJ型（J形）防尘1油缸密2导向2油缸密3GS55013-0800-轴用斯2油缸密4活塞环55GB3452.1-密封圈1油缸活6密封圈2油缸密封套、活7密封圈1油缸密封套与内外连接筒结合8GB3452.1-密封圈2油缸密9密封圈6油缸密封套、活GB3452.1-密封圈5油缸缸筒与内外连接筒及后密封圈1油缸密封套上的Yx型密封1油缸密1密封圈2集成块上的上连接2密封圈4集成块与油缸连接3密封圈8集成块上的节流器盖板4密封圈15密封圈16密封圈1安全油7密封圈1压力变8密封圈3节流器N001、N002、9WD12X1.5-U型6堵头WD27X2-3/4"-U型3堵头WD14X1.5-1/4"-U型7堵头WD10X1-1/8"-U型3堵头WD18X1.5-U型1堵头WD33X2-1"-U型1堵头1000MW核电机组高主易损件汇总序图名数安装部HTZD160A.01导向2密封套2Yx型密封1密封套3GS55013-0630-轴用斯特2密封套4FJ-FJ型(J1密封套5活塞环4活塞6密封圈1密封套的堵头7密封圈6密封套和活塞的节流8GB3452.1-密封圈5内外连接1000MW核电机组高主易损件汇总序图名数安装部HTZD160A.01导向2密封套2Yx型密封1密封套3GS55013-0630-轴用斯特2密封套4FJ-FJ型(J1密封套5活塞环4活塞6密封圈1密封套的堵头7密封圈6密封套和活塞的节流8GB3452.1-密封圈5内外连接筒和后法兰9密封圈1密封套22密封套密封套和活塞的节流GB3452.1-密封圈1活塞杆组1密封圈2上连接块2密封圈4集成块与油缸连接3密封圈2NOC节流器盖板4密封圈2NOO节流器盖板5密封圈1安全油法67密封圈Φ12x2118WD10X1-1/8"-U4堵头9WD14X1.5-1/4"-U8堵头WD27X2-3/4"-U1堵头䰘ӊ-˖催य़䇗㡖䯔ᅝ㺙ǃ䆩偠ঞ䖤㸠ǃ㓈䰘ӊ-˖催य़䇗㡖䯔ᅝ㺙ǃ䆩偠ঞ䖤㸠ǃ㓈ERECTION&ERECTIONAllassembly’soperationmustbedoneoncleanPACKING,SHIPPINGANDHANDLINGPACKING&Packthemanifoldbloconawoodenstandardpalletsizessecurely.Itcanbeputonacardboard.HANDLINGEachmanifoldblocisdeliverwithtwohandlingBeforeanyhandlingbesuretousedsecurityPutawaytheboxprotectorandscrewthe2handlingThemaximumweightisunder200TOOLSFORERECTIONANDASSEMBLYOFTHEMANIFOLDBLOCONTHENospecifictoolsareLiftupthemanifoldblocwithaOverheadcraneovertheactuatorSetupthe3sealswithfatontheThroat.1x.43.IITOOLSFORERECTIONANDASSEMBLYOFTHEMANIFOLDBLOCONTHENospecifictoolsareLiftupthemanifoldblocwithaOverheadcraneovertheactuatorSetupthe3sealswithfatontheThroat.1x.43.IIONsealssealssealsLiftdownthemanifoldblocwithaOverheadcraneontheLinkthemanifoldwiththeactuatorwiththe8screwCHCM16X200withaspring(Setuptheboxprotectorandscrewthe2handlingpointsandthe2screwTHattheendofallthetest)M10x Partslist:ControlrecordcardN°T11628N30indAN°T11628S30indN°T11628C30indACOMMISSIONINGOBJECTIVESANDACCEPTANCEAllacceptancecriteriaahavebeenreportedduringacceptancetestCOMMISSIONINGOBJECTIVESANDACCEPTANCEAllacceptancecriteriaahavebeenreportedduringacceptancetestinacontrolrecord-ControlrecordN°T11628C30ind.Theelectro-hydraulicamplifierisdedicatedtocontrolasingleeffectservomotor-Openingtime100%ofHPcontrolvalvestroke:5seconds,100%ofHPcontrolvalvestroke:10Closingmustbeabletobeslowwhenitiscontrolledbytheregulationofpositionletforthesamerailsthatabove.Fastclosingtimefor100%ofthestrokeofthevalve:0,2--Thefastpartialclosingmustachieveitselfinthesameconditions,either<0,2secondsforananydisplacementwithanmaximumovershootof10%oftheappliedstep.TOOLSOscilloscope4waysHYDRAULICP3/4"120PowerOil1/2"120T2"1/ELECTRICPRELIMINARYInordertocontroltheservomotor,weneedtouseaspecificdevice:Treesolutionscanbeused:-FirstsolutionistocontrolELECTRICPRELIMINARYInordertocontroltheservomotor,weneedtouseaspecificdevice:Treesolutionscanbeused:-Firstsolutionistocontroltheservomotorwiththe-2Operatorsareneeded,withspeak-Thecommandareorderedwith-ThesecondistocontrolitfromtheelectricalcabinetwithaEurocardTest-2Operatorsareneeded,withspeak-ThecommandareorderedwiththeEurocardTestadaptator‘EBA-TEQ--Thelastsolution,istooperatedclosedtotheWehavechosentodescribethisWeneedtouseda“PortableTestEquipmentforProportionalValves”PTEPV-2x1²z26-MiniG2x0.5²z14-z22-MiniG2x0.5²b14-b22-2x1²1-224MiniG2x0.5²1-+S2- 4-PressureS322x20.5²StokeS322x20.5²StokeS322x20.5²Stoke.1ConnectionwithPortableTestEquipmentValves:PTEPV-01-ConnecttheproportionalvalvetotheƒPilotsolenoidproportional.1ConnectionwithPortableTestEquipmentValves:PTEPV-01-ConnecttheproportionalvalvetotheƒPilotsolenoidproportionalƒƒ-ConnecttheproportionalvalvetotheƒEVS:Securitysolenoid-InsertthecardEEAPAM581Dintheequipment-Putallselectorin0-SupplytheEquipmentwithaCardCardSee“PowerAmplifierswithPIDModulesEEA-PAM-5**-D-32seriesTheelectroniccardissetupcardinhandWithanelectronicsScrewdriverandaVoltmeter,setupadjustment:MeasurewithaOhmmeterbetweenpoint[13]andPVID.3InitialTestconditionsAirtemperature:Oiltemperature:50°.3InitialTestconditionsAirtemperature:Oiltemperature:50°+/-120PutontheTheLeds[1],[2]aregreen,ifnot,correctelectricalconnectionorcardhealthTheLeds[4],[5]mustbeoff,ifnot,correctelectricalconnectionorvalvehealthStartupthehydraulicpowerPpressure:Theproportionalvalveneedtobepurgetoputawaytheairinside.hydraulicpowerpackrunning,unscrewthepurge.Puttheselector[15]onTESTVALVE(Puttheselector[15]onTESTVALVE(openloop)positionPutthepotentiometeron0position.PuttheselectorPon(PTEPV).Theled[3],isyellowTurnthepotentiometeron+100%theactuatorrodgoesTurnthepotentiometeron-100%theactuatorrodgoesTurnthepotentiometeron+100%theactuatorrodgoesSupplythevalvetheactuatorrodgoesoutcutoffEVS4-WithavoltmetercontrolthesupplytensionofRepeatactions1,3,4and10WaitingthatonlyoilleakoffthepurgeandscrewtheProportionalvalvedeadbandThisadjustmentisdoneonthe581D32cardtocompensateoverlapofthespool.thePuttheselector[15]onTESTVALVE(openloop)position.Thedeadbandmustbeadjusttobeatzerolapfor+/-150mVPuttheselectorPon(PTEPV).Theled[3],isRecordonaoscilloscopeorvoltmeterbetweenground[13]andMP1[12].MP1[12].Conditionedcommandsignal.Movethepotentiometer[16]slowlyinordertogetfewmV(100mV)ininputcommanduntilajumptosomeVoltofConditionedcommandsignal.Ifthesignalispositive,thePotentiometerB[7]hadtobeIfthesignalisnegative,thePotentiometerA[8].hadtobeAdjustthetwopotentiometersinorderthatfewmV(100mV)ininputMeansstartofmovementoftheactuator.RecordthetwovaluesBMABMB.4STOKETRANSMITTERSTestwith.4STOKETRANSMITTERSTestwithhydraulicSTOKETRANSMITTER PutofftheConnectthesensorDT01tothe(PTEPV).PutonthePTEPVTheled[20]red,stopPuttheselectorPandPIDonTherodoftheactuatorisout.Recordthecurrentsignalofthetransmitter.Thetheorycalvalueis4mAAdjustthisvalueinfollowingthetransmitterprocedureadjustmentInordertoget+/-0.1mAPuttheselector[15]onTESTLOOP(Closedloop)positionPutthepotentiometeron0position.PuttheselectorPon(PTEPV).Theled[3],isyellowTurnthepotentiometerfora+100%commandTheactuatorgoesin.RecordthecurrentsignaloftheThetheorycalvalueisAdjustthisvalueinfollowingthetransmitterprocedureadjustmentInordertoget+/-0.1mAPutofftheForTransmittersDT02andDT03followthesame..5EEAPAM581D32STOKETRANSMITTERSSTAGE.5EEAPAM581D32STOKETRANSMITTERSSTAGEConnectaCurrentsignalcalibratoronthe4-20mAonpind60Vonpinb4PutonthePut4mAonTheled[20]red,stopPuttheselectorPandPIDon0VbalanceMeasurewithavoltmeterbetweenground[13]andMP4Assure4mAoncalibratorMP4=AdjustOffsetpotentiometerinordertoget0+/-10VbalanceMeasurewithavoltmeterbetweenground[13]andMP4Put20mAon MP4=-Adjustgainpotentiometerinordertoget10+/-RepeatthistwooperationsuntilcorrectoffsetGainIn1%10%C=.6BALANCEADJUSTEMENTBETWEENCOMMANDAND.6BALANCEADJUSTEMENTBETWEENCOMMANDANDConnectaCurrentsignalcalibratoronthe4-20mAonpind60Vonpinb4PutonthePut4mAonTheled[20]red,stopPuttheselectorPandPIDonPut4mAoncalibratorand0V-measurebetweenground[13]andd22-AdjustGainpotentiometer+(B)[29]togetlessthanni2d22Put20mAoncalibratorand10V-Measurebetweenground[13]andd22-AdjustGainpotentiometer-(A)[30]togetlessthan0ni2d22Verify4mAincalibratorand0Vcommandposition20mAincalibratorand0Vcommandposition4mAincalibratorand10Vcommandd22(error)=0Vd22(error)=CONTROLINMIDDLETestwithhydraulicPutofftheConnectthesensorDT01tothe(PTEPV).PutonthePTEPVTheled[20]red,stopPuttheselectorPandPIDonIntestloop,put5Vin-Measurebetweenground[13]andMP4[28].TheDothesamewithDT02and.7ADJUSTEMENTOFCOP.7ADJUSTEMENTOFCOPCLOSINGTestwithhydraulicPutofftheConnectthesensorDT01tothe(PTEPV).PutonthePTEPVTheled[20]red,stopPuttheselectorPandPIDonTurnonthescrewatmaximuminordertolimitedtheopeningofCOPTurnoff¼roundPutsignalcommandat8V,theactuatorrodgoesinRecordthestoketransmitter.PutONtheSecurityvalveEVSTheactuatorrodgoesoutReadtheopeningtime.Ifit’stolongTurnoffthescrewIfit’stoshortTurnonthescrewInordertorecordatimebetween100and200.8PIDTestwithhydraulicWithaoscilloscoperecord:Stoketransmitter(MP4)Commanddisplacement(MP3)v.8PIDTestwithhydraulicWithaoscilloscoperecord:Stoketransmitter(MP4)Commanddisplacement(MP3)visllet(2P2)visllet(1P1)Integratorvalue(MP6)ThePIDadjustmentaredonewithastepfrom20to80%oftheAdjustmentofthetwolevels:PutselectoronAUTOPutselectorSEUIL/0onSEUILPutselectorSEUIL1/2onSEUIL1ReadonMP3AdjustPotSEUIL1at2PutselectorSEUIL1/2onSEUIL2ReadonMP3AdjustPotSEUIL2at8VPutselectorSEUIL/0on0PutoffthePTEPVConnectthesensorDT01tothe(PTEPV).PutonthePTEPVTheled[20]red,stopPuttheselectorPandPIDonWStartreadingPutselectorSEUIL1/2onSEUIL1PutselectorSEUIL/0onSEUILPutselectorSEUIL1/2onSEUIL2PutselectorSEUIL1/2onCommandsignalgo0Vto2VCommandsignalgo2Vto8VCommandsignalgo8Vto2VAdjusttheproportionalGainP[22]togrowsuporreducespeedaction.Overshootmustbelessthan10%+0.5.AdjusttheintegratedGainI[23]tominimizedstaticVgainisnotDataafterPIDRECORDWithanelectronicsScrewdriverandaVoltmeter,setupandrecordadjustment:MeasurewithaOhmmeterbetweenpoint[13]andPIDpoint.PIDRECORDWithanelectronicsScrewdriverandaVoltmeter,setupandrecordadjustment:MeasurewithaOhmmeterbetweenpoint[13]andPIDpoint..9RAMPTherangeofadjustmentisfrom50mstoPutselectorRAMPonTheled[9]isRecordsthedisplacementWCommandastepfrom0to10VAdjustPot[10]Togetarampof5Commandastepfrom10Vto2VAdjustPot[11]Togetarampof0.2s,(reduceCLOSINGTIMEONCARDInclosingloop,command10VdisplacementRecordsdisplacementDisconnectLVDTonPositionPilotstageproportionalThecardgoesfaultandactuatorgoesDATA.1Stepresponse80to20%Recordsdisplacementon20%to80%80%Insertcommenton-displacementin%andinmm-displacementin%andinmmDATA.1Stepresponse80to20%Recordsdisplacementon20%to80%80%Insertcommenton-displacementin%andinmm-displacementin%andinmm20%-80%--displacementat20%inmmandin-displacementat80%inmmandinlacoursetotalesoit00246Tempsen8Courseen.2Openingandclosingtime0%to0.3ActuatordisplacementRecordsdisplacementandpressureon0%toto0-0-CourseenCourseenfonctiondelaTemps.2Openingandclosingtime0%to0.3ActuatordisplacementRecordsdisplacementandpressureon0%toto0-0-CourseenCourseenfonctiondelaTempsLeakageTheservomotorisveryclosedtovaporLeakageTheservomotorisveryclosedtovaporsotherodcanbeupto80°C.ThisTemperaturepassedontheoil.Todonotchangecharacteristicorburntheoil,aflowneedtobealwayson.It’swhynozzleareincludedinthemanifoldandactuator.The3LeakflowtocontrolaredoneinclosedThetotalconsummationat0%,at50%andat100%oftheInclosingloop,command0VMeasuretheleakflowgoesoutbyTportinagradualbottleduring1Inclosingloop,command5VMeasuretheleakflowgoesoutbyTportinagradualbottleduring1Inclosingloop,command5VMeasuretheleakflowgoesoutbyTportinagradualbottleduring1ControlofdimensionL1,L2,¾Dimensionfromreferencetoendof¾ofusedQTQTQTEndofRecordalldataintheCONTROLRECORDCARD.Don’tforgetserialnumber.Disconnectallelectricalandhydraulic¾¾¾POST Controlallvisual.OPERATION&TheControlvalveservomotorSROPERATION&TheControlvalveservomotorSRisusedtocontrolindisplacementasteamDESIGNSERVOMOTORTheControlvalveservomotorSRincludes:¾AservomotorAmanifoldblocAEH-¾-Servomotor200X80-Servomotor200X80N°07639-PistonRodUsedSurfaceSpringforceF1SpringforceF2:::::::::314.15263.89:::6.285.281.01r::::MANIFOLDBLOCAEH-HPMainsEVPOpentimeStokeopenFlowrodinputMANIFOLDBLOCAEH-HPMainsEVPOpentimeStokeopenFlowrodinput:::::5s2.4m/min,75.463.4Choosevalve:-Flow:-Stepinputresponse0to100%to+90toCVPCheck:::Closed0.2s48m/min,1266.71508SpeedFlowrodoutputFlowpistoninput::NominalFlowAreaAaAx:AaDeltaPat36COPCoverstopendThecoverneedaendstopChooseCoverstopendadjustmentN004ThisnozzleisusedforlimitationFlowinfault120bar6r63.3InputFlowneededChoosediameterNozzle4mminaESTI1/4EDlockingCOSCheckCOSCheckI-16-NominalFlowAreaAaAx:AaDeltaPat36CVSChooseStandardCoverEVSDirectionalsecurityCheckvalveChooseStandardSolenoidOperatedPoppet-typeValvesF3DG3VP3102AVMUH10ThreeNormally24VdcCoilratingDirectionalN001/N002/N003NozzleDimensioningforleakflowtoreducePS01PressureOutputsignalPr4-316Land17-10….30V2-/IIZAZIG1/4SIZE,WEIGHT,MANIFOLDBLOCAEH-HP670x490x3001701040SIZE,WEIGHT,MANIFOLDBLOCAEH-HP670x490x3001701040 .1Theelectro-hydraulicamplifierisdedicatedto .1Theelectro-hydraulicamplifierisdedicatedtocontrolasingleeffectservomotor-Openingtime100%ofHPcontrolvalvestroke:5seconds,100%ofHPcontrolvalvestroke:10Closingmustbeabletobeslowwhenitiscontrolledbytheregulationofpositionletforthesamerailsthatabove.Fastclosingtimefor100%ofthestrokeofthevalve:0,2--Thefastpartialclosingmustachieveitselfinthesameconditions,either<0,2secondsforananydisplacementwithanmaximumovershootof10%oftheappliedstep..2ManifoldblocsAEH-MB:ManifoldEVP:ProportionalCVP:CheckvalveCOP:COS:CVS:EVS:CoverstopendadjustmentCCE50B61H2Nozzle4mmI-1-SV9CoverNozzle0.5N001/N002NozzlePS01:Pressure.3Automaticcontrol.3AutomaticcontrolofTheproportionalvalveunderautomaticpositioncontrolisusedtomanagetheslowTheelectroniccardwithproportionalvalvecanmanagedtheautomaticcontrolpositionloopofthejackbyaPIDtyperegulation;itwillbelocatedintheelectronicturbineregulatorcubicle.Openingvalvecontrolledisoperatedwithapositioncontrolsignal(0,+10V)sendontheelectroniccard(EEAPAM581D32).TheflowinstalledmakeoutputtherodoftheactuatorTheEVSvalveisnotsupply:theCVPcheckvalveisIfthepositionoftheactuatorisunderthedisplacementcontrolsignal,theelectronicsupplythesolenoid«a»topushthespoolinparallelcase,.ThepressuregothroughEVPandtheactuatorgoIfthepositionoftheactuatorisoverthedisplacementcontrolsignal,theelectronicsupplythesolenoid«a»topushthespoolincrosscase,.Thespringinversepressure,theflowgobacktotankthroughEVPandtheactuatorgo3nozzlesN001&N002,N003allowoiltocirculateforcoolingwithoutlosingForsecurity,thedisplacementsignalisdonewithtreesensorsDT01,DT02,N006N006N006N006ClosingwithsafetyAslip-incartridgevalve,sensitivetothedeltaPgivenbyadiaphragm,assuresthisfunction:thesmalldebits,thatistosaytheslowmovementsofthejack,passbythisdiaphragm;inthetwosenses,thesectionratioandthespringofthelogicalvalvefixthethresholdofentranceinThesectionratioisfixedto1,6accordingtotheABBexperiencereturnofthisAfastclosingdemandClosingwithsafetyAslip-incartridgevalve,sensitivetothedeltaPgivenbyadiaphragm,assuresthisfunction:thesmalldebits,thatistosaytheslowmovementsofthejack,passbythisdiaphragm;inthetwosenses,thesectionratioandthespringofthelogicalvalvefixthethresholdofentranceinThesectionratioisfixedto1,6accordingtotheABBexperiencereturnofthisAfastclosingdemandprovokestheopeningofthelogicalvalveCVP,permittingthenafastdrainsofthejack.Thisfastdrainsmustinterrupthimselfiftheregulationasksforapartialclosing(instanceforastepof100to50%ofopeningin0,2secondmustbepossiblewithoutexcessiveovershooting).Thelogicalvalvewillbeequippedofastubbornofstrokelimitation..N006LISTOFAITEMAASPECIALROUTINETheroutinemaintenanceoftheLISTOFAITEMAASPECIALROUTINETheroutinemaintenanceoftheservomotorconsistofavisualinspectionforanyoilleakage.Theentiresetofsealsshouldbereplacedperiodically.Whenreplacingthesealsdonotuseanybluntinstrument.Allsealsshouldbelightlygreasedtoavoiddamaging.Thegreaseshouldbecompatiblewiththehydraulicfluidused:FYRQUELSealsshouldbestoredinanairtightbag,awayfromsunlight.Servomotorsandmanifoldshouldbestoredinadryplace.Ambienttemperaturebetween10and30°C.ProportionnalDistributeurCheckvalveRATIO1/1,5CartoucheCEE50B6CouverclelimitationdeCCE50B6CheckCartoucheEB99CouverclelimitationdeE6BC16.6DirectionnalCheckElectrovalveàF3DG3VP3102AVMUH10/PressureCapteurdePElectronicCarteVitonJoint,.3.,I0VitonJoint䰘ӊ.˖催य़Џ≑䯔ᅝ㺙ǃ䆩偠ঞ䖤㸠ǃ㓈STOP䰘ӊ.˖催य़Џ≑䯔ᅝ㺙ǃ䆩偠ঞ䖤㸠ǃ㓈STOPVALVESERVOMOTORERECTION&ERECTIONAllassembly’soperationmustbedoneoncleanPACKING,SHIPPINGANDHANDLINGPACKING&Packthemanifoldbloconawoodenstandardpalletsizessecurely.Itcanbeputonacardboard.HANDLINGEachmanifoldblocisdeliverwithtwohandlingBeforeanyhandling,besuretousedsecurityshoes.Putawaytheboxprotectorandscrewthe2handlingpointsThemaximumweightisunder160PDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORTOOLSFORERECTIONANDASSEMBLYOFTHEMANIFOLDBLOCONTHENospecifictoolsareLiftupthemanifoldblocwithaOverheadcraneovertheSetthe3STOPVALVESERVOMOTORTOOLSFORERECTIONANDASSEMBLYOFTHEMANIFOLDBLOCONTHENospecifictoolsareLiftupthemanifoldblocwithaOverheadcraneovertheSetthe3sealswithfatontheThroat.1x18.64x3.53VITON2x56.74x3.53sealssealssealsLiftdownthemanifoldblocwithaOverheadcraneontheLinkthemanifoldwiththeactuatorwiththe8screwCHCM16X200withaspring(Setuptheboxprotectorandscrewthe2handlingpointsandthe2screwTHM10x25attheendofallthetest) Partslist:ControlrecordcardN°T11628N40indAN°T11628S40indN°T11628C40indAPDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORCOMMISSIONINGOBJECTIVESANDACCEPTANCEAllacceptancecriteriaahavebeenreportedduringSTOPVALVESERVOMOTORCOMMISSIONINGOBJECTIVESANDACCEPTANCEAllacceptancecriteriaahavebeenreportedduringacceptancetestinacontrolrecord-ControlrecordN°T11628C40ind.Therapidclosuredeviceisdedicatedtocontrolasingleeffectservomotor-openingtimeforelectro-hydraulicamplifierisdedicatedtocontrolasingleeffectservomotor-Openingtime100%ofHPstopvalvestroke:1minute100%ofIPstopvalvestroke:1minute-Fastclosingtimefor80%ofthestrokeofthevalve:0,2TOOLSCurrent4-20mAcalibratorOscilloscope4waysHYDRAULICPDFcreatedwithpdfFactorytrialversion1/2"120SafetyT2"1/2STOPVALVESERVOMOTORELECTRICPRELIMINARYThestopvalveisaopen/closedservomotorwithasecurityclosedfunction.Thefirstpreliminarytestistoverifythediameterofthenozzlesize16size0.9-ConnectthesecurityvalvetotheEVS:SecuritysolenoidSTOPVALVESERVOMOTORELECTRICPRELIMINARYThestopvalveisaopen/closedservomotorwithasecurityclosedfunction.Thefirstpreliminarytestistoverifythediameterofthenozzlesize16size0.9-ConnectthesecurityvalvetotheEVS:SecuritysolenoidInitialTestconditionsAirtemperature:Oiltemperature:120StartupthehydraulicpowerPSpressure:Ppressure:PDFcreatedwithpdfFactorytrialversion2x1²1-224MiniG2x0.5²1-+S2- S322x20.5²1-4-20mA2-0v6-0V7-StokeS322x20.5²1-4-20mA2-0v6-0V7-StokeS322x20.5²1-4-20mA2-0v6-0V7-StokeSTOPVALVESERVOMOTORFunctionalMOVEMENT1-PutthepressureonPS,therodSTOPVALVESERVOMOTORFunctionalMOVEMENT1-PutthepressureonPS,therodactuatorgoes2-CutthepressureonPS,therodactuatorgoes3-PutthepressureonPS,therodactuatorgoes4-SupplyEVS,therodactuatorgoes5-ControlsupplyvoltageofRepeatactions10STOKETRANSMITTERSTestwithhydraulicSTOKETRANSMITTER Therodoftheactuatorisout.Recordthecurrentsignalofthetransmitter.Thetheorycalvalueis4mAAdjustthisvalueinfollowingthetransmitterprocedureadjustmentInordertoget+/-0.02mAPutthepressureonPS,therodactuatorgoesRecordthecurrentsignaloftheThetheorycalvalueisAdjustthisvalueinfollowingthetransmitterprocedureadjustmentInordertoget+/-0.02mAPutofftheForTransmittersDT02andDT03followthesame.PDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTOR.3ADJUSTEMENTOFSTOPVALVESERVOMOTOR.3ADJUSTEMENTOFCOPCLOSINGTestwithhydraulicConnectthesensorTurnonthescrewatmaximuminordertolimitedtheopeningofCOPTurnoff¼roundPutthepressureonPS,therodactuatorgoesRecordthestoketransmitter.PutonetheSecurityvalveEVSTheactuatorrodgoesoutReadtheopeningtime.Ifit’stolongTurnoffthescrewIfit’stoshortTurnonthescrewInordertorecordatimebetween100and200Ifthetimeclosingisnitsufficient,verifythesizeofPDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORDATA.1Openingandclosingtime0%to0PDFcreatedwithpdfFactorytrialversionCourseenTempsSTOPVALVESERVOMOTORDATA.1Openingandclosingtime0%to0PDFcreatedwithpdfFactorytrialversionCourseenTempsSTOPVALVESERVOMOTOR.2ActuatordisplacementRecordsdisplacementandpressureon0%toto00PDFcreatedwithpdfFactorytrialversionCourseenCourseenfonctiondelaSTOPVALVESERVOMOTOR.2ActuatordisplacementRecordsdisplacementandpressureon0%toto00PDFcreatedwithpdfFactorytrialversionCourseenCourseenfonctiondelaSTOPVALVESERVOMOTORLeakageTheservomotorisveryclosedSTOPVALVESERVOMOTORLeakageTheservomotorisveryclosedtovaporsotherodcanbeupto80°C.ThisTemperaturepassedontotheoil.Todonotchangecharacteristicorburntheoil,aflowneedtobealwayson.It’swhynozzleareincludedintheactuatorsThetotalconsummationat0%and100%ofthePutthepressureonPS,therodactuatorgoesMeasuretheleakflowgoesoutbyTportinagradualbottleduring1MeasuretheleakflowgoesoutbyTportinagradualbottleduring1ControlofdimensionL1,DimensionfromtoendofofusedPDFcreatedwithpdfFactorytrialversionQTQTSTOPVALVESERVOMOTOR1STOPVALVESERVOMOTOR1EndofRecordalldataintheCONTROLRECORDCARD.Don’tforgetserialnumber.DisconnectallelectricalandhydraulicPOSTControlallvisual.PDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORGENERALTheStopvalveservomotorSTOPVALVESERVOMOTORGENERALTheStopvalveservomotorVAisusedtoOpenorclosedasteamDESIGNSERVOMOTORTheStopvalveservomotorVAAservomotorT-AmanifoldblocCFR-Servomotor-Servomotor160X63-Servomotor160X63PistonRodUsedSurfaceSpringforceF1SpringforceF2:::::::::201.07169.89:::3.823.230.59::::PDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORMANIFOLDBLOCCFR-HPMainsCVPCheck:::Closed0.2sSTOPVALVESERVOMOTORMANIFOLDBLOCCFR-HPMainsCVPCheck:::Closed0.2s45.6m/min,774.7916.8SpeedFlowrodoutput::ChooseCheckNominalFlowStrokeAreaAaAb:AaAx:AaDeltaPat-Opening36COPCoverstopendThecoverneedaendstopChooseCoverstopendadjustmentNOCThisnozzleisusedforlimitationFlowforInputMaxoutputpressure:Flowneeded775ChoosediameterNozzle16mminaESTI1’”1/4EDlockingNOOThisnozzleisusedforlimitationFlowforInputFlowneeded120bar3.3ChoosediameterNozzle0.9mminaBREVSDirectionalsecurityCheckChooseStandardSolenoidOperatedPoppet-typeValvesF3DG3VP3102AVMUH10ThreeNormally24VdcCoilratingPDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTORPS01Outputsignal316Land17-10….30V0SIZE,WEIGHT,MANIFOLDBLOCSTOPVALVESERVOMOTORPS01Outputsignal316Land17-10….30V0SIZE,WEIGHT,MANIFOLDBLOCCFR-670x331x267160PDFcreatedwithpdfFactorytrialversionSTOPSERVOMOTOR……….xSTOPSERVOMOTOR……….x……….x…….660PDFcreatedwithpdfFactorytrialversionSTOPSERVOMOTORSTOPSERVOMOTORPDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTOR DETAILED.1Therapidclosuredeviceisdedicatedtocontrolasingleeffectservomotor-openingtimeforSTOPVALVESERVOMOTOR DETAILED.1Therapidclosuredeviceisdedicatedtocontrolasingleeffectservomotor-openingtimeforelectro-hydraulicamplifierisdedicatedtocontrolasingleeffectservomotorOpeningtime100%ofHPstopvalvestroke:1minute100%ofIPstopvalvestroke:1minute-Fastclosingtimefor80%ofthestrokeofthevalve:0,2.2ManifoldblocsCFR-MB:ManifoldCVP:CheckvalveCOP:CoverstopendadjustmentN0C:Nozzle16.8N0O:Nozzle0.9EVS:DirectionalsecurityCheckPS01PDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTOR.3OPENINGTheopeningactionisdonewithainputpressureof120TheflowislimitedwiththeNOOnozzleforaspeedactionof1minutesfullTheflowinstalledmakeoutputtherodoftheactuatorTheEVSvalveisnotsupply:theCVPcheckvalveisForsecurity,theSTOPVALVESERVOMOTOR.3OPENINGTheopeningactionisdonewithainputpressureof120TheflowislimitedwiththeNOOnozzleforaspeedactionof1minutesfullTheflowinstalledmakeoutputtherodoftheactuatorTheEVSvalveisnotsupply:theCVPcheckvalveisForsecurity,thedisplacementsignalisdonewithtreesensorsDT01,DT02,DT03tothePDFcreatedwithpdfFactorytrialversionSTOPVALVESERVOMOTOR.4CLOSINGVALVEWITHCUTOFFIftheMechanismcutoff