工程细部做法图集(安装工程)

前言江苏长建的工程质量通过近几年来加大力度管理，不断的规模整顿，工程实体质量取得了明显的提高，但目前的工程质量总体水平与国外先进水平比拟，还存在一定的差距。由于建筑市场不标准，人员整体素质不高，管理力量不强。有些工程重经营、轻管理、重效益、轻质量，局部工程存在少许的质量通病，个别工程质量的粗糙甚至存有质量隐患，精品工程特色不突出，数量还不多。为了迅步消灭问题，不断推进公司的质量水平的提高，以创优质精品工程为龙头，公司质量管理部组织有关人员研究工作，开拓思路，收集了大量的资料，图片，结合公司当前的实际情况，编制了《工程细部做法图集》，根据江苏长建的质量管理手册编写以实施与保持质量体系有效运行的纲领性文件和企业法规，图集覆盖了本集团公司涉及贯标的工程工程，通过图集的贯彻对照，以确保集团公司质量方针、质量目标的实现，增强全员质量意识，提高质量管理水平，进一步促进公司的全面开展。经审核，质量图集完全符合所选用质量保证模式的要求，力求继续通过这种方式，演示对此，客观分析，找出差距，寻求方法，针对性地指定措施，真正精细化管理，带动我公司工程质量管理整体水平提高，实现江苏长建的质量工作目标。ForewordThrougheffortofstrengtheningthemanagementinrecentyears,JiangsuChangjianconstructionengineeringqualitycontinuousscalerectification,engineeringentityqualityhasbeengreatlyimproved,buttheoverallprojectqualitycomparewithforeignadvancedlevel,thereisstillagap.Becausethelocalconstructionmarketisnotstandardized,theoverallqualityofstaffisnothigh;managementstrengthisnotsostrong.Someoftheprojectsshowedthemoreadministrative,lessmanagementorbenefitfocus,andresultqualitybeingneglected.Therearesomequalitiesproblemsstillcaptureintheprojectssuchasroughindividualengineeringquality,qualityengineeringcharacteristicnotprominent.Inordertoeliminatetheproblemsfastandcontinuetopromotethequalitylevelofthecompanytoimprove,tocreatehigh-qualityprojectastobealeaderinthisindustry,thecompanyqualitymanagementdepartmentorganizedrelevantpersonneltoresearch,explorenewideas,collectalotofdata,pictures,andcombinedwiththeactualsituationatpresent,this"Constructionstandardbooklet"isaccordingtotheJSCJqualitymanagementmanualpreparedandastoimplementandmaintainaprogrammaticdocumentfortheeffectiveoperationofthequalitysystemandenterpriseregulations,the"Constructionstandardbooklet"coverstheprojectthegroupcompanyinvolvedinmarkofbelinkedtogether,throughthe"Constructionstandardbooklet"tocontrol,toensurethatthequalitypolicy,groupcompanyqualityobjectives,enhancethequalityoffullconsciousness,improvethequalitymanagementlevel,promotethecomprehensivedevelopmentofthecompany.Afterreview,infullcompliancewiththerequirementsofqualityassurancemodel,inordertocontinueinthisway,demonstration,objectiveanalysis,identifygaps;findaway,tospecifymeasures,trulyfinemanagement,promoteourcompanyprojectqualitymanagementtoimproveand,therealizationofJSCJqualityobjectives.第三章安装工程ThirdChapterInstallationWorks钢结构制作及安装SteelStructureFabricationandInstallation水电安装MEPInstallation消防设施安装Fire-fightingInstallation门窗安装DoorsandWindowInstallation玻璃幕墙安装GlassFacadeInstallationSection1钢结构制作及安装SteelStructureFabricationandInstallation钢构件工厂加工制作：放样、号料、切割、制孔、边缘加工、小装配、总装配、端部处理和摩擦面处理、涂装、发运。Factoryproductionandprocessingofsteelmembers:layout,marking,cutting,drilling,edgeprocessing,smallassembly,assembly,endtreatmentandfrictionsurfacetreatment,coating,andshipment.钢结构工程图纸:分为设计图和施工详图，施工详图〔常称为深化设计图〕由钢结构制造厂或施工单位编制。钢结构制造厂有专门的深化设计部门，负责将钢结构设计图细化分解为便于加工的详图。Steelstructureengineeringdrawings:dividedintodesignandconstructiondetails,constructiondetails(oftenreferredtoasthedesigndevelopmentdrawings).编制钢结构安装方案：吊机进退场方案、构件吊装方案、现场拼接方案、安装质量检查方案。Preparationofsteelstructureinstallationscheme:crane,liftingschemeandfieldschememember,splicesiteplan,installationqualityinspectionplan.钢构件运输进场：钢构件制作完成后，出厂前做全面检查，打上编号及标识，装车运输。Transportationtosite:aftersteelproductioniscompleted,doacomprehensiveinspectionbeforetheyleavethefactory,numberingandidentification,loadingandtransportation.钢构件现场安装：临时安装支架、结构安装总顺序、吊机的停机点及吊次安排、吊装施工平安措施等。Theinstallationsitemembers:temporaryinstallationbracket,thetotalorderstructureinstallation,craneshutdownandhangingarrangement,safetymeasuresinconstructionhoisting.轧制成型的H型钢等原材料的进场分类堆放及进入库管理。“H〞steelandotherrawmaterialsstackinginandstoragemanagement.非标准规格的焊接H型钢，其翼缘和腹板均采用多头直条切割机将钢板切割成条状，焊接成型。NonstandardspecificationforweldingofHsteel,theflangeandwebwereusedlongstraightcuttingmachineplateiscutintostrips,welding.用半自动切割机对翼缘钢板端部焊接所需坡口进行加工。Semiautomaticcuttingrequiredweldinggrooveprocessingontheflangeplateendmachine.焊接H型钢的生产线的拼装点焊可用专用的自动组立机，型钢夹紧、对中、定位点焊等过程自动控制，速度快，效率高。AutomaticassemblingweldingcanbeadedicatedweldingofHshapedsteelproductionlineofverticalmachine,steelclamping,positioning,onthespotprocessautomaticcontrol,fastspeed,andhighefficiency.焊接H型钢配备埋弧自动焊机，图为龙门自动焊接机的船形位置焊。EquippedwithautomaticsubmergedarcweldingofHsteel,boatshapedweldingautomaticweldingmachine.带锯床用于切断型钢、圆钢、圆管和方钢等，其效率高，切断面质量好。Usedforcuttingsteel,roundsteel,squaresteeltubeandthebandsawingmachine,itshighefficiency,andgoodqualitycutsurface.型钢或加工钢构件的矫正可采用液压机矫正，或加热矫正。Correctionofsteelorprocessingofsteelmemberscanbeusedhydraulicpresscorrection,orheatingcorrection.钢管的弯曲采用立轴型钢滚圆机滚弯，或采用高频加热钢管后进行弯曲。Tubebendingtheverticalshafttypesteelrollingmachinerollbending,orusinghighfrequencyheatingpipebending.翼缘端部的高强螺栓孔的制孔Highstrengthboltholeendsoftheflanges钻孔时，用数控钻床群钻成孔Duringdrilling,CNCdrillingmachinedrillhole对梁柱节点进行小拼装，照片中为钢柱Asmallassemblyofbeamcolumnjoints,pictureassteelcolumn焊缝的质量特别重要，在焊接工艺评定的要领书中应有详细的焊缝设计，包括焊缝高度、道数、间隙。Theweldqualityisparticularlyimportant;intheweldingprocessassessmentmethodinthebookshouldhavedetaileddesignofweldingseam,includingheight,number,andweldgap.一般指定焊接人员，监理人员可到厂对焊工进行焊接水平考核，图为试样的弯曲试验。Designatedweldingpersonnelandsupervisionpersonnelshallvisitworkshop,forbendingtestspecimen.焊接后，由专职的检查人员对焊缝进行焊接质量检查。Qualityinspectionsaretobedoneafterwelding.构件有焊接变形，得在压机上进行整形。Steelmemberswhicharedeformed,shallgothroughcompressingmachineforcorrection.抛丸清理:钢结构的外表除锈处理Blastcleaning:surfacerustofsteelstructureprocessing钢构件外表的油漆分为底漆、中间漆和面漆。底漆一般为红丹油性防锈漆或富锌防锈漆。Steelpaintedsurfaceconsistsofprimer,intermediatecoatandtopcoat.Primerisgenerallyredoilyantirustpaintorzincrichantirustpaint.涂层干漆膜的总厚度：室外一般为150µm，室内为125µm。为保证漆膜的厚度，用测试仪器进行检测。Totaldryfilmcoatingthicknessisgenerally150µM:outdoor,indoor125µM.Toensurethethickness,instrumentsaretobeuse.构件尺寸进行预验收MembersizesforpreinspectionSection2水电安装MEPInstallation水电安装：分成⑴屋面工程安装，⑵隐蔽工程安装，⑶配电箱、开关、插座安装，⑷卫生器具安装，⑸走廊、大厅平顶上器具安装，⑹配电间设施安装，⑺泵房设施安装，⑻避雷测试点安装，⑼管、电、风细部安装MEPinstallation：dividedinto⑴installationonroof,⑵concealedinstallation,⑶distributionbox,switch,socketinstallation,⑷installationofsanitaryware,⑸installationincorridor,falseceiling,⑹installationinpowerdistributionroom,⑺pumproomfacilitiesinstallation,⑻lightningtestadaptertheinstallation,⑼pipe,electricalinstallation,ductdetails.屋面工程安装Installationonroof搭设拱桥穿越管道，可保护管道保温层不受损坏，方便工作人员检查维护Erectionofarchbridgecrossingpipeline,pipeinsulationlayercanbeprotectedfromdamage,convenientinspectionmaintenance采用避雷针做设备防雷接闪器，避雷接地效果好。设备机组下安装减振器，可减少振动及噪音Theuseofalightningrodforequipmentlightningprotectionlightningarrester,lightningprotectiongroundingeffectisgood.Installthedamperunit,canreducethevibrationandnoise.屋面风管支架制作成毛竹状，既具有生命活力，又具有艺术效果。支架底部、风管出口均做收口处理，整体布局和谐美观Stentmadeintobambooshapedroofwindpipe,notonlyhasthevitality,butalsohastheartisticeffect.Thebottomofthebracket,thewindtubewereclosedup,theoveralllayoutisbeautifulandneat.屋面水泵安装防水设置到位：1、电机顶部设置伞形防水帽；2、电源管弯曲向下成伞柄状。Roofingwaterproofpumpinstallationsetinplace:1,themotorisarrangedonthetopoftheumbrellawaterproofcap;bendingdownwardintoanumbrellahandle2,powertube.屋面加压水泵采用翻边防雨罩进行保护，提高屋面设备使用寿命Roofpressurepumpadoptsflangingraincoverprotection;improvetheroofservicelifeofequipment屋面雨水管下水口安装45o弯头，排水管下设置簸箕做挡水板Roofrainwaterpipedrainageinstallation45°bend,pipesettingloop。屋面冷却塔、水管、阀门排布成行、成线、整齐、均匀。Roofcoolingtower,waterpipe,valvesarearrangedintorows,line,neat,uniform.保温管道金属保护壳制作精美，接口搭接顺水Pipeinsulationmetalshellexquisitely,interfaceconnectforwaterflow保护壳制作工艺精湛，管道上返处设置固定支架Protectiveshellofexquisiteworkmanship,pipelinefixedsupportisprovidedontheback屋面空调管道布局合理、阀门高度统一Roofair-conditioningpipelayoutisreasonable,uniformheightofvalve屋面管道用途、流向、色标标识齐全Roofpipingapplications,direction,coloridentificationiscomplete屋面管道、支架设置标准，排布整齐，与屋面浑然一体Roofpipe,bracketsetspecification,arrangedneatly,andtheroofallblendasone避雷带穿伸缩缝，采用弯过渡处理Lightningstripjoints,byusingthecurvedtransitionprocess通风机进风口增加向下弯头，可防止雨水进入侵蚀风机。采用不锈钢软接头，克服了其它软接强度、抗腐蚀性、抗老化性差的缺点。风机、风管标志齐全Airintakeincreaseswhentheventilatorhasadownwardbend,wouldpreventrainwaterfromenteringtheerosionofwindmachine.Stainlesssteelflexiblejoint,overcometheothersoftconnectionstrength,corrosionresistance,agingresistance,poor.Fan,airductsignagetobecomplete屋面引出的动力线做防水弯头，包塑金属软管长度小于80cm，线管与软管连接采用专用接头，接地明显可靠Thepowerlineroofwaterproofplasticcoatedmetalhoseelbow,lengthlessthan80cm,linepipeandhoseisconnectedwiththespecialjoint,obviousandreliablegrounding隐蔽工程安装Concealedinstallation电线管在转弯处统一设置过路盒，桥架与配电箱之间采用KBG电线管连接，成排安装，整齐且接地连接可靠Wiretubeunifiedpassingboxarrangedinthecorner,betweenthebridgeandthedistributionboxadoptsKBGpipeconnection,rowsofneatinstallation,reliableconnectionandgrounding走廊上各种桥架、管道安装采用共用支架，走向布置合理，结构紧凑Thecorridorbridge,allkindsofpipeinstallationusingcommonsupport,tothereasonablelayout,compactstructure管道、桥架安装随建筑物弧度弯曲成弧形,成排KBG电线管与桥架连接，间距均匀，弯曲半径一致，接地明显可靠Pipelineinstallation,bridgebuildingradianwithbentintoanarc,rowsofKBGpipeandbridgeconnection,evenlyspaced,bendingradius,obviousandreliablegrounding走廊吊顶内各种管道采用支架共设，各种管道、桥架排列整齐,支架接地明显，标识清楚Variouspipelinecorridorceilinginsidethebracketconsistsofvariouspipelines,bridges,neatlyarranged,supportisconnectedwiththeobvious,clearmarking吊顶内风管、水管、桥架、线管排布横平竖直，上下错落有致Ceilingairduct,pipe,bridge,linetubearrangedvertically,upanddownwell-proportioned走廊吊顶内风管、水管、桥架、管线安装前进行二次深化设计，采用电脑排版，布局科学合理Thecorridorceilingairduct,waterpipe,bridge,pipelineinstallationoftwodetaileddesign,usingcomputertypesetting,layoutofscientificandrational配电箱、开关、插座安装Distributionbox,switch,socketinstallation配电箱各控制回路标识明显，安装美观Distributionbox,controlloopidentificationandbeautifulinstalled配电箱内，盘线横平竖直、绑扎牢固，标识正确齐全Thepowerdistributionbox,platelinevertically,firmbinding,identifythecorrectandcomplete成排配电柜安装整齐，桥架布置合理，标识明显Powerdistributioncabinetinstallationneatrows,bridgelayoutreasonable,markingclearly成排插座,成排风机开关安装间距统一，开启位置一致Rowsocket,andexhaustfanswitchinstallationspacingandpositionuniform卫生器具安装Sanitarywareinstallation成排小便斗安装，标高一致，排列均匀、整齐，与墙面接缝处打胶处理Urinalinstallation,elevationuniform,neatlyarranged,glueandwalljointstreatment感应式小便斗安装，中心线与墙砖对缝吻合Inductiontypeurinalinstallation,thecenterlineandthewalltilelinkinguniform.蹲便器及马桶安装，与地砖接缝处打胶处理Thesquattingbowlandtoiletbowlinstallation,glueandtileseamprocess洗脸盆排水管设置正确；排水管与地砖收口处用大理石处理；等电位接地牢固可靠Washbasindrainagetubesetcorrectly;marblefloortiledrainagepipeandtheedgeprocessing;earthlingworksisfirmandreliable地漏居中安装Floordraincenterlineinstallation走廊、大厅平顶上器具安装Installationincorridor,falseceiling走廊平顶上筒灯居中安装Corridorrooflampinstalledinthemiddle走廊灯具、风口、烟感、喷头等安装，居中、对称、成行、成线Corridorlighting,air,smoke,nozzlesandotherinstallation,centered,symmetry,line,line配电间设施安装Installationinpowerdistributionroom水平桥架通过梯形桥架过渡到垂直桥架，直接与配电柜连接，标准美观。接地跨接采用编织铜带，固定牢固，接地可靠Theleveloftrapezoidalcablebridgethroughthetransitiontotheverticalcabletray,isdirectlyconnectedwiththepowerdistributioncabinet,normative.Groundingjumperwiththewovenbelt,fixedfirmly,reliablegrounding配电房接地干线敷设Distributionofthehousingearthinglinelaying两路桥架安装采用共用支架，成排支架排列整齐，同程敷设接地干线，桥架、支架接地可靠Twobridgeinstalledusingcommonbracket,bracketarrangedinneatrows,withtheprocessoflayinggroundlines,bridge,supportreliablegrounding泵房设备安装PumpingStationEquipmentInstallation水泵排布间距均匀，支架构造正确，设置合理Pumparrangementspaceevenly,supportstructureiscorrect,reasonablearrangement避雷测试点安装LightningTestInstallation管、电、风细部安装Pipe,Electric,DuctInstallationDetails保温管道穿越墙面做收口装饰处理Thermalinsulationpipelinethroughthewallsdoneckingdecorationprocessing成排管道安装：直线局部管道互相平行，间距均匀；弯曲局部弯头设置在一条直线上，保持与直线局部等距离Rowsofpipelineinstallation:linearsectionofthepipelineinparalleltoeachother,spaceevenly;bendelbowisarrangedinastraightline,andthestraightlinepart,keepdistanceapart.管道穿伸缩缝安装波纹伸缩器，穿墙处用防火泥封堵Pipelinethroughtheinstallationofexpansionjointbellowsexpansiondevice,thewallwithfireclayblockTheflatironandwoodenform1cmdeepgroove,whichcaneliminatethedefectsafterheatpreservationinsulationmaterialbetweenthepalletandeasytocrack.Embeddedpartstobeneat.Theflatironandwoodenform1cmdeepgroove,whichcaneliminatethedefectsafterheatpreservationinsulationmaterialbetweenthepalletandeasytocrack.Embeddedpartstobeneat.Custommadeflatironhoop,screwweldinggroovepressingintheproductiCustommadeflatironhoop,screwweldinggroovepressingintheproductionprocess,improvethequalityWaterproofcasingproductionstandards.Thesealringwelding,weldfullflat,firmwelding.Floortypecommonsupport,finecraftsmanship,reasonablearrangement,anti-corrosioninplace.Pipeinsulationbracket,novelstructure,beautifulmoldingFloortypecommonsupport,finecraftsmanship,reasonablearrangement,anti-corrosioninplace.Pipeinsulationbracket,novelstructure,beautifulmoldingAttheendofthehangerrodsetstainlesssteelringThebridgeandthewiretubeisconnectedcorrectly,obviousandreliablegrounding.AttheendofthehangerrodsetstainlesssteelringThebridgeandthewiretubeisconnectedcorrectly,obviousandreliablegrounding.电缆桥架穿越防火分隔墙的防火封堵Cablebridgeacrossthefireproofpluggingpartitionwalloffire-resistance排烟风机采用弹簧减振支架，风机前后采用不锈钢软接Theexhaustfanbyspringdamperbracket,fanbeforeandaftertheuseofstainlesssteelsoftgroundFireproofvalvediameterorlengthisgreaterthanorequalto630mm,shouldsetupindependenthanger.TheexpansionbolthangersteelringDuctFireproofvalvediameterorlengthisgreaterthanorequalto630mm,shouldsetupindependenthanger.TheexpansionbolthangersteelringDuctwindchassisusingdampingtypehooksteelring吊架制作、结构正确，工艺精细Hangerproduction,structure,finecraft转弯,过桥管道设置合理，虾米弯制作，工艺精细Bending,thepipelineisarrangedreasonably,makingsmallshrimpcurved,finecraftSection3消防安装FireFightingInstallation外墙保温施工：吊垂直线，弹出控制线。制作保温板支撑角板，保温板的施工要自下而上，粘贴是要进行合理排版。Theconstructionofexternalwallinsulation:hangingline,pop-upcontrolline.Makeinsulationboardsupportingangleplates,constructioninsulationboardfrombottom-up.Layoutaretobeplanned.外墙抹灰：保温板粘贴后，用锚固件加固，铺网格布后进行抗裂砂浆抹灰、平整，最后刮上腻子。Theexternalwallinsulationboard:Aftercastingofinsulationboard,reinforcedwithanchor,pavingmeshbeforetheanticrackmortarplasteringandlevel,lastlyscrapingputty.Section4门窗安装DoorsandWindowInstallation地砖铺贴：排砖合理，地砖颜色均匀一致，接缝均匀、周边顺直、板块无裂纹、掉角和缺棱等现象；踢脚接缝平整、高度一致、结合牢固、出墙厚度适宜，根本一致；直；卫生间地砖坡度符合设计要求，与管线结合处严密牢固、无渗漏；无空鼓。Floorti