福州荻原泰山友奔驰项目介绍

VS20LaserWelding&RollerHemmingProcessProposalVS20激光焊和滚边工艺方案ConceptProjectDetails：BenzLaserWelding&RollerHemming项目描述：奔驰激光焊及滚边项目ProjectMode：BatchProduction生产方式：批量切换CycleTime：645s/set，76set/day节拍：645s/一套,76套/天AreaDimension:：29000x22400mm占地面积：29000x22400mmNewTechnology（新工艺）IndirectWelding单边焊NewTechnology（新工艺）IndirectWelding单边焊NewTechnology（新工艺）LaserWeldingSystem激光焊系统LaserWeldingisthetechnologyofusingthelaserheatsourcetomeltweldingmaterial.激光钎焊是以激光为热源加热钎料融化的钎焊技术。SystemContain：系统组成1、Robot机器人2、LaserSource激光源3、LaserHead激光头4、WireFeeder送丝机5、PolishEquipment打磨设备6、MeasureSystem检测系统7、Fixture工装夹具8、LaserCabinet激光房9、ControlSystem控制系统NewTechnology（新工艺）LaserWelding激光焊NewTechnology（新工艺）LaserWelding激光焊Overall（总体布局）RollerHemmingLaserweldingHemmingArea（滚边区域）Layout（布局图）HoodInnerWeldingFixture（前盖内板焊接夹具）HemmingFixtureSavingArea（滚边夹具存放区）HemmingFixtureSavingArea（滚边夹具存放区）Sealing&Marking（涂胶和打刻）FenderSealing&Marking（翼子板涂胶和打刻）SealingRobot（涂胶机器人）HemmingSliding（滚边滑台）WeldingRobot（焊接机器人）IndirectWeldingRobot（单边焊机器人）HemmingRobot（滚边机器人）Guide（导轨）InnerLoadingFixture（内板上件台）CT（节拍）HemmingArea（滚边区域）ManualloadingfenderinnerLH/RHtomarkingfixture（人工上翼子板内板左右侧至打刻机）;Automarking（自动打刻）；ManualloadingfenderouterLH/RHtosealingtable（人工上翼子板外板左右侧至涂胶台）;4.Manualsealing（人工涂胶）;NO.Property（属性）304sUnit（单位）1Sealingtable涂胶台1Pcs（个）2Sealinggun涂胶枪1Pcs（个）3DateScriber打码机1Pcs（个）4Markingfixture打刻工装1Pcs（个）HemmingArea（滚边区域）SealingOuter&MarkingInner(翼子板外板涂胶&内板打刻)Structuralsealing：755mm结构胶：755mm1.Manualloadinginnerassy（人工上内板总成）;2.Robothandlinginner（机器人抓内板）；3.automarking（自动打刻）；HemmingArea（滚边区域）InnerLoading&AutoMarking(内板上件&自动打刻)NO.Property（属性）304sUnit（单位）1Robot（机器人）1Pcs（个）2Gripper（抓手）3Pcs（个）3Innerloadingtable(内板上件台）3Pcs（个）4Datescriber(打码机）1Pcs（个）5Safetygrating(光栅）1Pcs（个）6Datescriberbracket(打码机支架）1Pcs（个）7ToolchangeRBside换枪盘机器人端1Pcs（个）8ToolchangeTBside换枪盘工具端3Pcs（个）9Robotbase机器人底座1Pcs（个）HemmingArea（滚边区域）AutoMarking

(自动打刻)AutoMarkingEquipment自动打码设备HemmingArea（滚边区域）ErgonomicsAnalysis人机分析FL850mm55°NO.Property（属性）304sUnit（单位）1Robot（机器人）1Pcs（个）2Gripper（抓手）3Pcs（个）4Indirectlysystem单边焊系统1Pcs（个）5ToolchangeRBside换枪盘机器人端1Pcs（个）6ToolchangeTBside换枪盘工具端3Pcs（个）7ToolchangeWGside换枪盘焊枪端1Pcs（个）8Sealerpump涂胶泵2Pcs（个）9Tipdresser修磨器1Pcs（个）11Robotbase机器人底座1Pcs（个）HemmingArea（滚边区域）InnerSealing&IndirectlyWelding(内板涂胶&单边焊接)1.Handlinginnerassytomarking（抓内板打刻）;2.Innersealing（内板涂胶）；3.Robotmarriageinnerwithouter（内外板合装）；4.Hemmingdiemovetorollerhemmingarea（胎膜移动至滚边区域）；5.Rollerhemming（滚边）；6.Hemmingdiemoveback（胎膜返回）；7.R04indirectlywelding（R04单边焊接）；8.Clampopenandmanualunloading（夹具打开后人工下件）；HemmingArea（滚边区域）InnerSealing(内板自动涂胶描述)Hemsealing（折边胶）：6310mmStructuralsealing（结构胶）

：939mmHemsealing（折边胶）

：4350mmStructuralsealing（结构胶）

：3060mmHemsealing（折边胶）

：5290mmStructuralsealing（结构胶）：900mmSCAEquipment(SCA涂胶系统)HemmingArea（滚边区域）HemmingArea（滚边区域）Indirectlyweldingpoints单边焊点分布IndirectlyWelding(单边焊接)HemmingArea（滚边区域）IndirectlyWeldingGun单边焊枪IndirectlyWelding(单边焊接)NO.Property(属性）304sUnit（单元）1Robot（机器人）2Pcs（个）2Rollerhead（滚头）2Pcs（个）3Hemmingdie（胎膜夹具）7Pcs（个）4Slidingtable(滑台）1Pcs（个）5Downholder(压料板）5Pcs（个）6Downholderparking(压料板放置架）2Pcs（个）7Robotbase（机器人底座）2Pcs（个）8safetygrating（光栅）1Pcs（个）9SafetyFence（安全围栏）1Pcs（个）HemmingArea（滚边区域）HemmingStation(滚边工位)1.Robotmarriageinnerwithouter（内外板合装）；2.Hemmingdiemovetorollerhemmingarea（胎膜移动至滚边区域）；3.R03putdownholder（R03放置压料板）；4.R02&R03Rollerhemming（R02&R03滚边）；5.R03connectwithdownholder（R03连接压料板）；6.R03rotate180degree（R03转180度）；7.R03exchangedownholder（R03切换压料板）；8.Hemmingdiemoveback（胎膜返回）；Roller

HemmingAnvilandDownHolderReference(胎膜和压料板参考)AnvilDownHoldercarriedbyHemmingrobot（滚边机器人抓取压料板）Cytec

VKP-016Rollerhead(滚头）Thepictureisusedtoshowtheclampingtype,ForthisprojectweshalldesignaccordingtoRPS.22HemmingStation(滚边工位)HemmingArea（滚边区域）1.Manualloadinghoodinnersmallparts（人工前盖内板上件）;2.Manualloadinghoodinner（人工上前盖内板）；3.Robotwelding（机器人焊接）;4.Manualunloadinginnerassy（人工取内板总成）；NO.Property（属性）304sUnit（单位）1Fixture（定位夹具）1Pcs（个）2Robot(机器人）1Pcs（个）3Servoweldinggun伺服焊枪1Pcs（个）4Weldingtimer焊接控制器1Pcs（个）5Weldingpoints焊点39Pcs（个）6safetygrating（光栅）1Pcs（个）7SafetyFence（安全围栏）1Pcs（个）HemmingArea（滚边区域）InnerWelding(前盖内板焊接)RoofweldingareaHemmingArea（滚边区域）InnerWelding(前盖内板焊接)Hoodinnerweldingpoints前盖内板焊点分布HemmingArea（滚边区域）InnerWelding(前盖内板焊接)1.ManualLoading（人工取件）;2.Manualtoolinghinge（人工装铰链）;3.Manualunloadingassy（取总成件）；NO.Property（属性）304sUnit（单位）1FDfixture(modifier)前门改造夹具2Pcs（个）HemmingArea（滚边区域）ManualHinge(人工装铰链)FDmanualhinge（modifier)前门装铰链工装（改造）HemmingArea（滚边区域）ManualHinge(人工装铰链)缺图片LaserArea（激光区域）Layout（布局图）SlidDoorLH/RHLaserWeldingFixture（左右滑门激光焊夹具）SlidDoorLH/RHLaserWeldingFixture（滑门激光焊夹具）LaserWeldingRobot（激光焊机器人）FrontDoor&SlidDoorLaserDimpleFixture（前门滑门激光dimple夹具）LaserCabinet&LaserSourceCabinet（激光房&激光源房）Stair（梯子）ExhaustSystem（除尘系统）CT时序LaserRemoteWelding激光远程焊接LaserDimple(激光打点)OP1loadingoneparttotherotationfixture;工人上件；

Fixturerotatesintothelasercabinet;夹具旋转进激光焊接房；Robotperformslaserdimpling;激光打点；Fixturerotatesout;夹具旋转出激光焊接房；OP1unloading.人工下件。

CT节拍76sDimple打点数量46Robot机器人1Lasercabinet激光房1Lasersource激光源1Laserfixture激光夹具2OP操作员1LaserRemoteWelding(激光远程焊接)LaserWelding(激光焊接)OP2loadingtwopartstotherotatefixture;工人上两个件到夹具上；

FixturerotatetoWeldingRobot;夹具旋转至焊接工位；Robotlaserwelding;机器人激光焊接；FixturerotatetoOperator;夹具焊接结束夹具转出；OP2unloading.工人下件CT节拍76sWeldingSeam焊缝23Laserfixture激光焊接夹具2OP操作员1LaserRemoteWelding(激光远程焊接)Dimple(激光打点)Thetypeoflaserdimple激光打点的形式Thefixturefordimplingissimplerthanthatforthewelding激光打点的夹具相对激光焊接夹具较为简单LaserRemoteWelding(激光远程焊接)LaserWelding(激光焊接)Inordertoobtaingoodqualityweld,itisveryimportanttodesignthelaserweldingprogramappropriately.ThelaserbeamisfocusedbythescanningfocusingmirrorwithcertainRayleighlength.Thelocationofthefocuswilldeterminethesizeoftheweld.激光束通过振镜头聚焦，根据不同的要求需要合理设置激光焦点的位置，正确的焦点位置是得到相应焊接强度的关键；Thefocuslocationisdecidedbytherequiredweldstrength.焦点位置的选择是根据焊接强度的要求来决定的；Theweldingparameterswillbeadjustedaccordingtotheactualsituation.激光焊接的参数也需要根据实际情况进行实际调整。LaserRemoteWelding(激光远程焊接)LaserWelding(激光焊接)Intheabovepicturestheclampingdeviceareshownontheleftandthefinishedpartsareshownontheright.上图的左边是夹具示意右边是激光焊接后的车门件；Theclampingpointsofthefixtureisveryimportantandthesuitableclampingforceneedtobeapplied.激光焊接夹具的加紧点设计很重要，同时需要设置合理的加紧压力才能得到合适的焊接结果。LaserRemoteWelding(激光远程焊接)EquipmentQuantityNoteRotaryfixtureincludingweldinganddimplingfixture激光焊接夹具和激光打点夹具6Lasersourceandaccessories激光光源和配件1

TruDisk4002laser,beamdeliveryfiberandpowermeter。TruDisk4002激光器，传导光纤，激光功率计Robot机器人1KR90R3100EXTRA-KUKAlaserscanner激光振镜头1TRUMPF-3D-PFORobotbase机器人底座1MINOLasercabinet激光焊接房1MADEINCHINA中国制造Exhaustsystem(forlasercabin)激光焊接除尘系统1MADEINCHINA中国制造MajorEquipmentList(主要设备清单)LaserRemoteWelding(激光远程焊接)Disklaser-trudisk4002laserwithdedicatedchiller激光光源配备独立水冷设备Dedicatedroomwithairconditioning独立的空调激光设备房Thelaserroomismadeofasbestossandwichpanel激光设备房使用保温的岩棉夹芯板搭建。MaximumOutputPower4kWLaserBeamQuality<8mm*mradBeamDeliveryFiberCable200µm,NA0.22BeamDeliveryFiberCableLength30mLaserPowerStability<±1%(within2hours)WavelengthRange1030nmLaserSource(激光光源)LaserRemoteWelding(激光远程焊接)LaserWeldingEquipment(激光焊接设备)KUKAROBOT+TRUMPF-3DPF