注塑模具新模上模工作检查表中英文对照全套

注塑模具新模上模工作检查表中英文对照Newmoldsetupworkingchecklist#Checkpoint(确认点检单元）YESNO1IsmoldsetupguyalreadygotqualificationfromFlextronicstraining?上模者是否取得公司培训部门的资格认证Pre-works2Iscorrectedmoldwillbesetup?是否正确就是要上的模具？3Iseyeringfittoeyeboltandenough?是否准备匹配和足够数量的吊环？4IsCraneisready?天车是否准备好？5Aresetuptoolsready?上模工具是否准备好？6HowmanyKOholeforKOrodorpullbackrod?顶杆或拉杆孔的数量?7IfenoughKOrodsorpullbackrodsareprepared?是否准备足够数量的顶杆或拉杆？8IfalltheKOrodsorpullbackrodsaresamesize?是否所有顶杆或拉杆都是同样规格？9Haveanywarp,bentorthreaddamageKOrodorpullbackrod?是否发现有弯曲变形或者螺纹损坏的顶杆或拉杆？10Ifthemoldcoresideandcavitysideislockedbymold-lock?前后模是否锁上？11Ifenoughnibs，hosesandconnectorsareprepared?是否准备足够的水嘴,水管和接头？12Ifthemoldwillrunbyhotwaterorhotoil?本套模具是否需要跑热水或热油？13Ifthemoldwillrunbysteam-assisted?本套模具是否需要跑蒸汽辅助？14Ifthismoldneedtopreparehightemperatureandhighpressurewaterhose?本套模具需要准备高温高压水管吗？15Ifthismoldneedtopreparespecialconnectorsornibs?本套模具是否需要特制的接头或水嘴？16Needtoprepare2setsofmoldtemperaturecontrollerforthismoldornot?本套模具是否需要2台模温机？17Needtopreparechillerforthismoldornot?本套模具是否需要准备冷水机？18Needtopreparehot-runnercontrollerforthismoldornot?本套模具是否需要准备热流道控制器？19Needtopreparecorepulloutsystemforthismoldornot?本套模具是否需要提供抽芯功能？20NeedtoprepareEXTRAcorepulloutdeviceforthismoldornot?本套模具是否需要提供额外的抽芯设备？21Needtoprepareair-valveorairresourceforthismoldornot?本套模具是否需要气阀或汽源？22Howmanysafetylimitswitchesinthemold?本套模具的安全限位开关的数量？23Ifthismoldfittosetupontheinjectionmachineaccordingtothemoldsize?根据模具的尺寸大小是否可以上机？24Ifthismoldfittosetupontheinjectionmachineaccordingtomachinefunctionalities?根据注塑机的功能是否可以匹配模具的需要？25IfCRANE100%safetyforthismold?天车是否绝对安全？26Ifsafetycapisready?是否准备好了安全帽？Newmoldsetupworkinginstruction(新模上模作业指导)Moldsetupworking27MakesurethehorizontallevelmovingbyCRANEonthetopsideoftheinjectionmachine.确保模具保持水平状态使用天车移到注塑机的上方。YESNO28HAVEtoremember:needtooption”moldsetting"modeformoldloadingandunloadingworking.必须记住：在上下模作业时，必须选择“低压装模”模式。29Makesurelocationringofthemoldandinjectionmachineismatched.确认模具的定位环与机器的定位全匹配。30Don'tforgetfittingthemoldtofrontclamp-platefirsteverytime.Thenclosemoldinlowpressureandmoldheightadjusting，somemachinehasautomaticmoldheightadjustmentfunction).不要忘记每次上模必须先贴往前模板，在低压关模调整模厚(有些机器有自动模厚调整功能）。31Moldheightadjustmentfinished,thentieupclampinggrippersonfitsidefirst，needtoavoidconflictedwaterline.Don’tforget:grippersquantitydefinedis:400tbelow4pcsforeachside;exceed400tto600t6pcsforeachside,needtoaddmoregrippersifthemachineisexceed600t.模厚调整完成后，先打紧前模码仔,不要与水路冲突。码仔数量的定义：一般400吨以下注塑机前后模各打4个；大于400吨到600吨的机器应该前后模个上6个码仔；如果机器大于600吨的记住多加码仔更安全。32Tightenupfixsideclampgrippers,thenstartedtohookupKOpinorpullbackrods,HAVEtorememberNEVERusebent,warporde-threadpullbackpinorboltandnutforejector-plate.AlltheKOpin,pullbackpinboltandnutsneedconsistencysize.打紧前模码仔后，就开始连接顶杆或拉杆，千万要记住：绝对不能使用弯曲的，变形的，滑牙的顶杆，拉杆，螺丝和螺母，所有顶杆，拉杆，螺丝和螺母规格要一致。33Everymoldwithoutearly-returnHAVEtohookuppullbackrods.所有没有早回装置的模具都必须连接拉杆。34Tieuprearclampgripperswithoutconflicttowaterline.打紧后模码仔记得不要与水路冲突。35Whentightenuprearclampgrippers,HAVEtorememberunlockthemold-lock;Openthemoldinlowpressurereadyforwaterhoseorhotwater(hotoil)hookup.HAVEtoremember:moldloadingandunloadingjobneedtobedoneunder"moldsetting＂ｍｏｄｅ．打紧后模码仔后，必须记得松开锁模块，然后低压开模准备接水管（热水管或者热油管），必须记住：在上下模作业中，从开始到结束都必须在“模具安装”模式下进行的。36WaterlineconnectionHAVEtokeepinmind:1>"IN""OUT"markandchannelmarkneedtoclearlyunderstand;2>needtoblowingupandcheckingandmakesureisnojammedinsidewaterlinebeforehookupthewaterhose;3>NEVERallowedloopingconnectionwaterline;4>Everycavityneedtomakesuresamewaterflowingdirection;5>Makesuresamelengthofwaterhoseforeverycavity;6>Needtoseparatelycontrolcavitysideandcoresidebytwomoldcontroller.7>Needtoseparatelycontrollblockinsertandmoldbase./接水路时必须牢牢记住：１〉认清“进”“出”和渠道号；２〉接水管前用气枪吹吹看看水路有否堵住；３〉各个模穴绝对不允许搭管连接；４〉每个模穴号确保一样的水流方向；５〉确保每个模穴的水管长度一致；６〉前后模必须分开控制温度；７〉模腔与模胚要分开控制温度。37Safetylimitswitchconnection:needtohookupeverysafetylimitswitchifthemoldwith.Normallyeveryplasticmoldsurebehaveatleastoneortwolimitswitchforejectorplatereturn.Iffoundwithoutanylimitswitchorearly-returndeviceforejector-platepleasereporttosupervisor.Notice:normallyforsafetylimitswitchconnection,needtopaperformallyaskforfacility'ssupport.安全限位开关连接：只要是模具上配有的安全限位开关都必须连接，通常塑胶模具都会配有至少１个或者２个安全限位开关给顶针板复位.如果发现没有限位开关又没有早回装置的必须向主管汇报。注意：对于安全限位开关，通常应该正式的书面要求设备部协助。38Hotrunnercontrollerconnection:1>Needtoclearlytoknowhowmanyheatzoneswiththemold;2>Needtooptionmatchinghotrunnercontrollerandcable;3>Needtocorrectlytohookupmaleandfemaleconnectorbetweenmoldandhotrunnercontroller;4>Ifconnectorinthemoldnotmatchtothelinkingcable,needtopaperformallyaskforfacilityreplaceofcorrectstandardconnector，noallowedtoreplacetheconnectorofthecable.热流道控制器连接：1〉必须很清楚地了解模具需要多少段热源；2〉必须选配合适的控制器和电源连接线；3〉模具与热控制器之间的母座与公座要连接正确；4〉如果没有合适的接头匹配模具，应该书面要求设备部更换模具那端的母座与公座使其统一化标准化，而不是更换电源连接线那头的接头。39Airvalveforvalvepinconnection,HAVEtokeepinmind:1>forthemoldwithvalve-pin,NEVERhookupair