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—1—
1-1
ThepurposeofaSteeringCommitteeinaJITimplementationisto:
I.Approveandrecommendprojects
I.Ensureresourcesareavailable
III.Revisepriorities
IV.Beprimary"cheerleaders"
A)IandIB)I,I,andIV
C)I,III,andIVD)I,II,III,andIV
ThecorrectanswerisD)
ThepurposeoftheSteeringCommitteeinaJIT
implementationincludesalloftheanswersplusothers,suchasappointingcross-functionalteamsandreviewingprogress.(Wantuck,Just-In-TimeforAmerica,Chapter14).
1-2
Havingamulti-functionalworkforceprovideswhichofthefollowingbenefits?
I.Flexibilityinmanufacture
II.Morechallengeinthejob,lessboredomII.Bettersolutionstoproblems
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisD)
Multi-functionalworkersprovideallofthebenefitsmentioned.Inaddition,qualityisgenerallyhigherbecauseworkerscanvarytheirroutine.Thisinturnreduces
boredomonthejob.Mostworkersliketohavesome
controlovertheirenvironmentandparticipateinthesolutionstotheproblemsaffectingthem
1-3
Whichofthefollowingorder-winningcriteriatypicallyliewithinthejurisdictionofthemanufacturingfunction?
I.Deliveryreliability
II.Productdesignleadership
III.Qualityconformance
IV.Aftermarketservice
A)IandIIonly
B)IandIVonly
C)IIandIIonly
D)I,II,III,andIV
ThecorrectanswerisA)
1-4
Thepurposeofproductprofilingistodeterminethefitof
A)Customerrequirementsandproductfeatures.
B)Productvolumeandvarietyanddeploymentchoices.
C)Productlinesandexpectedvolumes.
D)Productvolumesandvariety
ThecorrectanswerisB)
1-5
Whichofthefollowingisbestsuitedtosolvingmajorbusinessprocessproblems?
A)Qualitycircle.
B)Cross-functionalteams.
C)Adhocteams.
D)Self-directedworkteams
ThecorrectanswerisB)
2-1
Cross-trainedworkersareanimportantpartofaJITfactoryforwhichofthefollowingreasons?
I.AllskillsnecessarytorunacellresideinthecellII.Cross-trainedworkerscancreateproductiveteamsIII.Unionrulescanbecircumvented
A)IandII
B)IandIII
C)IIandI
D)I,II,andIII
ThecorrectanswerisA)
Theteamconceptisbettersupportedbycross-trained
employees.Theanswerofcircumventingtheunionis
contrarytotheleveloftrustnecessarytoimplementJIT.Ifaunionisinvolved,gettheminvolvedatthebeginningtodevelopthetrustnecessarytoensuresuccessfulteams.(Wantuck,Just-In-TimefoirAmerica,Chapter4)
2-2
Awrittenqualitypolicyshouldbedevelopedto
communicatetoemployees.Thispolicyshouldincludewhichofthefollowing:
I.Adefinitionofquality
II.Astandardofperformance
III.Ameasurementmethod
IV.Apenaltyfornon-conformance
A)I,I,andIVB)I,I,andIII
C)I,III,andIVD)I,II,III,andIV
ThecorrectanswerisB)
Aqualitypolicyisawaytocommunicatetoemployees
what"quality"is,soeveryoneunderstands.Apenaltyof
non-conformanceshouldnotbeincluded;however,a
systemforachievingqualityshouldbe
Questions2-3and4arebasedonthefollowinginformation.
Anorganizationhasoneproductlineenteringthematuritystageofitsproductlifecycle.Thesalesvolumeissteady,butthefirm'smarketshareismoderate.Theproductlineismanufacturedtostockin
asinglefacilityusinggeneral-purposeworkstationsthatareorganizedinafunctionallayout.Theproductionfacilityissharedwiththreeotherproductlines.Eachoftheproductlinesplacesapproximatelythesamedemandsontheproductionfacility.Theorganizationisconsideringthefollowingactions.
2-3
WhichoftheactionsisLEASTconsistentwiththestageoftheproductlinelifecycleandthe
organization'smarketshare?
A)Discountingtheproductline.
B)Establishingdedicatedcapabilityforthelinewithinthecurrentfacility
C)Addingalargenumberofoptionstotheproductline
D)Acquiringadistributorofthelinetoincreasemarketshare.
ThecorrectanswerisD)
2-4
Thelargestriskofestablishingadedicatedcapabilityfortheproductlineisthat
A)Productcostswillbetoohighforthemarket.
B)Newproductiontechnologieswillberequired
C)ProductmixflexibilitywillbetoolowforthemarketD)Themarketwilldeclinebeforetheinvestmentis
recovered
ThecorrectanswerisD)
—2—
3-1
Inafactory,themostunder-utilizedresourcegenerallyis/arethe:
A)Machinery
B)Building
C)Workers
D)Materials
ThecorrectanswerisC)
Generally,thehumanpotentialisthemostunder-utilizedresourcewhichmakestheresultsofempowermentso
dramatic.
3-2
Whichofthefollowingstatementsaretrueregardingcorporatestrategy?
I.Abusinessneedstocompletethestrategydevelopmentonce
II.Itisadynamic,ongoingprocesswhichchangeswith
thebusiness
III.Corporateobjectivesaredevelopedbyfunctionalareainthecompany
A)IandII
B)IandIII
C)IandI
D)I,I,andII
ThecorrectanswerisC)
Corporatestrategymustchangewiththebusinessbecauseinternalandexternalforcesconstantlycausethecompanytochange.Aspartoftheoverallstrategy,objectivesaredevelopedbymajorfunctiontosupporttheoverallstrategy.
3-3
The"voiceofthecustomer"referstoidentifyingcustomerwantsthroughwhichtwoofthefollowingmechanisms?
I.Workingtoresolvecustomercomplaints.
II.ListeningtorequestsfrompotentialcustomersIII.Producingreliableproductsconsistently
IV.Conductingin-depthqualitativecustomerinterviews
A)IandⅡB)IIandII
C)IIandIVD)IIIandIV
ThecorrectanswerisC)
3-4
WhichofthefollowingperformancemeasurementsislikelytobethemostimportanttoZapper'smanagersofthedesktop/roomproductline?
A)Capacityutilization
B)Standarderroroftheforecast
C)Numberofschedulechanges
D)Timetomarket
ThecorrectanswerisD)
3-5
Designformanufacturabilityissupposedtoresultinwhichofthefollowing?
A)Improveproductquality.
B)Reducedtrainingneeds.
C)Reducedproductfeatures.
D)Delayedmarketintroductions.
ThecorrectanswerisA)
—3—
Questions4-1,4-2,4-3arebasedonthefollowinginformation.TheXYZCompany,aproducerofhandtools,hasfocusedonsupplyingthebuildingindustrybuthasrecentlygaineda25percentshareinthehighermarginconsumermarket.Itsplanistoexpandsalesvolumeintheconsumermarketbybecomingamajorsupplierofhandtoolsforthegrowingdo-it-yourself"market.Criticaltothismarketaredeliveryspeed(shipthreedaysfromreceiptoforder),deliveryreliability,productquality,andcustompackagingforretailoutlets.Forthebuildingindustry,productqualityhasbeenanorderwinnerformanyyearsandisexpectedtoremainso.MarketingwillbeaddingadditionalSKUstosupportstore-brandlabelsandcustompackaging.Thecompanyhasonemanufacturingfacilityandonefinishedgoodsinventoryfacilitythatshipsdirectlyfromstocktothecustomer.Finishedproductiscurrentlyplanned,scheduled,andinventoriedatthepackagedlevel.Theaveragemanufacturingleadtimeforallproductsis30days.Forpackagingoperations,assemblyleadtimeis2daysandmaterialleadtimeis5weeks.Manufacturing'sperformanceisevaluatedonproductcostmeasuresandrecent
improvementsinproductionprocesseshaveprovenveryefficientinthisarea.Managementfeels,however,thatcostmeasuresaretooimprecisebecauseofthemethodsusedtoallocatealargepercentageofoverheadcharges
4-1
WhichofthefollowingisthemostappropriatemethodforevaluatingthecostofXYZ'sproducts?
A)Processcosting.
B)Averageactualcosting.
C)Activity-basedcosting
D)Standardcosting.
ThecorrectanswerisC)
4-2
WhichofthefollowingmeasuresofmanufacturingwouldbemostappropriateforXYZ'senvironment?
A)Costperunit
B)Directlaborefficiency
C)Machineutilization.
D)Masterschedulecompliance
ThecorrectanswerisD)
4-3
AtwhichofthefollowinglevelsshouldXYZ'sinventorybeheldtobetterservetheconsumermarket?
A)Raw/componentparts.
B)Workinprocess
C)Fullyassembledtools
D)Packagedfinishedgoods.
ThecorrectanswerisC)
4-4
WhichofthefollowingstatementsaretrueregardingJIT?
I.JITandKanbanarethesame
II.JITisfordeliveringrawmaterialsonlyIII.JITisthesameasCIM
A)IandⅡ
B)IIandIII
C)I,II,andIII
D)Noneoftheabove
ThecorrectanswerisD)
JITisaphilosophywhichencompassallfunctionsofacompany-"Ifitdoesn'taddvalue,itiswaste:eliminateit".KanbanisapullproductiontechniqueandisnotsynonymouswithJIT.(Wantuck,Just-In-TimeforAmerica
Chapter1).
—4—
—5—
5-1
WhichofthefollowingreasonssupporttheuseofaconsultantfromoutsidetheCompany?
I.He/sheprovidescredibleexpertiseinJust-in-Time
II.He/sheisindependentoftheorganizationandcandirecttopmanagement
III.He/shehasbeenthroughthepitfallsandcanguideyouastohowtoavoidthem
A)IandI
B)IandIII
C)IIandI
D)I,II,andIII
ThecorrectanswerisD)
Allarereasonstouseaconsultant.Theyhelpprovidea
"roadmap"throughtheimplementation.Theyare
independentofpoliticalproblemsintheorganizationand
canprovidetheexperienceofpreviousimplementations.
5-2
Theacronym"QFD"standsfor:
A)Quality,Function,andDesign
B)QualityFunctionDeployment
C)QuantitativeFunctionalDisplay
D)Noneoftheabove
ThecorrectanswerisB)
QFD,orQualityFunctionDeployment,isaprocess
wherebythewantsandneedsofthecustomerarecarriedthroughouttheorganizationusingcrossfunctionalteamsThecustomerwantsarematchedtothecompany
strategies/manufacturingstrategiestomeetthosewants
5-3
InordertoeffectivelysupportManufacturing,Purchasingmusthavesoftwaresystemswhichintegratetothemanufacturingplanningandcontrolsystem.Someoftheelementsofthissystemshouldinclude:
I.Purchasesofcomponentsorrawmaterialsbasedonsupplierscheduling
I.Informationforthebuyer
II.Performancemeasuresforanalysis
IV.Simulationcapability
A)I,I,andIV
B)I,II,andIV
C)II,III,andIV
D)I,II,III,andIV
ThecorrectanswerisD)
Withmaterialcostsinmanyindustriesexceeding80%ofaproduct'scosts,purchasingprovidesthegreatest
opportunitytoreducecostsifgiventhe"tools",plustransportationinformation,long-rangecostforecasting,andothersupportinformation.(Wantuck,Just-In-timeforAmerica,Chapter12).
5-4
A"focusedfactory"conceptconsistsofwhichofthefollowing?
I.Afocusonasmallgrouporfamilyofproducts
II.Responsibilityforthecompleteproductisinthe"focusedfactory"
III.Employeeshave"ownership"ofthefocusedfactory
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisD)
Afocusedfactorycanbeastandalonefactoryoranareawithinthelargerfactorywhichfocusesonproducingthecompleteproduct.Employeeshaveownershipinthe
completeproductsotheirfocusisonqualitytothecustomer.(Wantuck,Just-In-TimeforAmerica,Chapter6).
6-1
Informulatingmanufacturingstrategy,whichofthefollowingwouldbemostimportant?
A)On-timedeliverycommitment
B)Lowcostmanufacturer
C)Flexibilit
D)Alloftheabove
ThecorrectanswerisD)
Alloftheabovethreeanswersareimportantpartsofthemanufacturingstrategy,andthemostimportantobjectivewoulddependontheindustry,thecompetitivepressures,andthemarketplace.
6-2
WhichofthefollowingpositionswouldbethebestERPprojectchampiontoensurethehighestprobabilityofsuccess?
A)Outsideconsultantwithyearsofexperience
B)Anexperiencedgeneralmanager
C)Aseniormanufacturingvicepresident
D)Afull-timeprojectmanager
ThecorrectanswerisD)
AnERPprojectchampionshouldbethemostsenior
executiveatthesite.Thispersonmustbetheonewho
continuouslysupportstheproject,ensuresresourcesareavailable,andeliminatesbarrierswhentheprojecthitsthem.Thisseniorexecutivealsoensuresthattheotherexecutivesrallyaroundtheprojecttomaintainsupport.
6-3
Allofthefollowingarefunctionalstrategieswhichareneededtosupportthecorporatestrategyexcept:
A)Financialstrategy
B)Qualitystrategy
C)Productdevelopmentstrategy
D)Operationstrategy
ThecorrectanswerisB)
Thefourmajortypesofstrategiesare:
Financialstrategy,Productdevelopmentstrategy,Operationsstrategy,Marketingstrategy.Thequalitystrategywouldbeinsupportofseveralmajorstrategies.
6-4
Whichofthefollowingisnotaorganizationaldesignform?
A)Simple
B)Functional
C)Divisional
D)Vertical
ThecorrectanswerisD)
Thefivedesignformsinorganizationaldesignare:-Simple:generallylessthanfourlevels
-Functional:moreformaldesignforlargercomplexorganizations
-Divisional:oftencalledbusinessunits,theyhaveallthefunctionalstaffnecessarytoconductoperations
-Conglomerate:likedivisionaldesigns,thereislittletaskdependencyamongthegroups
-Hybrid:oftenreferredtoasamatrixdesign
Thisisusuallyrequiredwhenseveralfunctionalareasmustbeintegrated.
—6—
—7—
7-1
InordertosupportSmallGroupImprovementActivitieswhichofthefollowingmanagementattitudesmustprevail?
I.Wethink,theywork
II.Respectforpeople,regardlessofwhatorganization
theyworkinorwhatjobtheyperform
III.Opencommunicationaboutthebusiness
A)IandII
B)IandIII
C)IandII
D)I,II,andIII
ThecorrectanswerisC)
Managementmustchangetheattitudeof"wethink,theywork"whichisdevisive.Instead,anenvironmentoftrustandopennesswillsupporttheSGIA.
7-2
Fullabsorptionaccountingisbestsuitedforwhichofthefollowingsituations?
A)Internalmanagementdecisions
B)Externalreportingtothefinancial
community
C)FormeasuringmanufacturingperformanceD)ForvaluingtheWIP
ThecorrectanswerisB)
Fullabsorptionisanaccountingmethodwherebyallfixed
costsareapplied(absorbed)bytheproduct.Itisrequired
forexternalreportingtoshareholders,banks,etc.
7-3
Whichofthefollowingbestdescribestheconcept,TotalCostofOwnership,ofthesupplysystem?
A)Totalofallacquisitioncosts
B)Totalofallcostsinasupplychain
C)TotalcostofallassetsinthesupplychainD)Totalcostofthedeliveryfromsuppliers
ThecorrectanswerisB)
TheTotalCostofOwnershipofthesupplysystemisthetotalofallthecostsassociatedwitheveryactivityofthesupplystream.Theacquisitioncoststendtobeasmallportionofthetotalcost.Someoftheindirectcostsincludeinspection,handling,warehousing,insurance,etc.(Riggs
andRobbins,TheExecutive'sGuidetoSupplyChainManagement).
7-4
ReductionofwhichofthefollowingisanelementoftheJust-in-Timeapproach?
A)Inventorylevel
B)Queuetimes.
C)Qualitypreventioncosts
D)Productmixflexibility.
ThecorrectanswerisB)
7-5
Whichofthefollowingisaninfrastructurechoice?A)Processtechnologyemployed.
B)Numberandlocationofplants.
C)Organizationaldesign.
D)Capacitystrategyemployed.
ThecorrectanswerisC)
—8—
.
8-1
Themostsignificantimpactofelectronicbusinessonsupplychainmanagementis
A)Reductionofpaper-basedcommunications.B)Reductionofdatacapturecosts.
C)Coordinationofinformation.
D)Easeofglobalsourcing.
ThecorrectanswerisC)
Questions8-2and8-3arebasedonthefollowingnetworkdiagramandestimateofdurationforeachactivity
HJ
ABCFGK
D5
ActwityDuration
ABCDEFGHlJK
8-2
Thecriticalpaththroughthenetworkis
A)A,H,I,J,K
B)A,B,C,F,G,K
C)A,D,E,F,G,K
D)A,H,G,K
ThecorrectanswerisC)
8-3
IfactivityIcompletesthreedayslate,theexpectedcompletiondatefortheprojectwill
A)Notchange
B)Sliponeday
C)Sliptwodays.
D)Slipthreedays.
ThecorrectanswerisC)
—9—
9-1
Whichofthefollowingismostlikelytoindicatethataprocessshouldbereengineeredorredesignedratherthanincrementallyimprove?
A)Astablecompetitiveenvironment.
B)Anexpansionofthescopeoftheprocess.
C)Alargegapbetweencustomerrequirementsandperformance.
D)Ahierarchicalandcentralorganizationstructure
ThecorrectanswerisC)
9-2
Jobortask-levelchangesaremostappropriatelydefinedby
A)Functionalmanagement.
B)Cross-functionalteams.
C)Workteams.
D)Qualitycircles.
ThecorrectanswerisC)
9-3
Whichofthefollowingareactionsmanagementcantaketodemonstratesupportforthequalityimprovementprocess?
I.Recognizeandpublicizequalityachievements
II.Layoffthosewhodon'tcooperate
II.Provideleadershipintheprocess
IV.Encouragedefectprevention
A)I,II,andIVB)I,II,andIV
C)II.III.andIVD)I.II.III.andIV
ThecorrectanswerisB)
Qualityimprovementsupportneedstobegainedbyleadership,encouragement,andrecognition,notby
"carryingabigstick".
9-4
Flexibilityinmanufacturingisnotoftenconsideredwhen
measuringtheeffectivenessofthefactory.Whichof
thefollowingwouldexplainthis?
I.Measurementofflexibilityisnotwelldefinedlikeothermeasures
II.Flexibilityisnotasimportantasothermeasuresincontributiontoeffectiveness
II.Flexibilityisarecentlyidentifiedconcept
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisB)
Flexibilityinmanufacturingisveryimportantbutisarelativelynewconceptinwhichmeasureshavenotevolvedorbeenaccepted.
9-5
Acriticalelementinaflexiblemanufacturingsystemis:
A)Software
B)Hardware
C)People
D)Noneoftheabove
ThecorrectanswerisA)
Softwareenablestheintegrationofalloftheequipmentinthefactory,whichresultsinaflexiblemanufacturingsystem.Itprovidesthebasetooperateasonesystem.
—10—
10-1
Grouptechnologyisinstalledmostfrequentlyin:
A)Flowshops
B)Repetitivemanufacturers
C)Jobshops
D)Noneoftheabove
ThecorrectanswerisC)
Jobshopsofferthegreatestpotentialforimprovementfromgrouptechnologybecauseoftheshortercycletimesand
improvedsetuptimeswhichresult.
10-2
WhichofthefollowingstatementsaretrueregardingERPsystems?
I.Educationandtrainingshouldbethemostimportantaspectofanimplementationproject
II.Inventoryreductionshouldbeamajorobjective
III.Integratedsystemsandsubsequentcommunicationshouldresult
A)IandII
B)IandIII
C)IIandII
D)I,II,andIII
ThecorrectanswerisD)
Allofthestatementsaretrue.AproperlyimplementedERPsystemwillprovidetheoperationwithintegratedsystems,andcommunicationtocompetewiththeoutside
world,notinside
10-3
Accordingtothevolume-varietymatrix,companieswhichhavelowvarietyandhighvolumearebestsuitedtowhichofthefollowingmanufacturing
environments?
A)Jobshop
B)Batch
C)Line
D)Continuous
ThecorrectanswerisD)
Thevolume-varietymatrixshowstherelationshipbetweenthevarietyofproductsandthevolumeofproducts.Companieswhichhavealowvarietyandahighvolumewouldhaveacontinuousmanufacturingprocess
Companieswhichhavethistypeofmanufacturingwouldbeoilrefinersorchemicalprocessors.Thesecompaniesoperateacontinuousprocessaroundtheclock
10-4
Inordertoimplementthevariouschangesnecessarytocompeteintheglobalmarketplace,employee
behaviormustchange.Thebestwaytobeginchangingemployeebehavioristo:
A)Threatenthemtochange(Doitthiswayorelse)
B)Flattentheorganization;removesupervisionC)Changetheperformanceandrewardsystem
D)Increasethetrainingbudget
ThecorrectanswerisC)
Employeebehaviorwillchangewhentheperformance
measurementandrewardsystemchanges.Peoplewill
responddifferentlytodifferentmeasures.Iftheperformancemeasuresonlymeasureoutput,thenpeoplewillonlybeconcernedwithoutput.Iftheperformancemeasureischangedtoincludeskillsandquality,notjustquantity,thenemployeeswillberesponsivetothat.Rewardsystemsmustalsochangetobemoreteambasedandbonus
basedsoemployeesreceiveafairamountofthebenefitfromideasandincreasedsklills.
11-1
Whichofthefollowingismostlikelytobetheorderwinnerintheearlystagesofaproduct'slifecycle?
A)Quality
B)Design
C)Support
D)Price
ThecorrectanswerisB)
11-2
Acompanyisconsideringtheadoptionofahighlyformofmanufacturingtechnologythatwillhaveamajorimpactonitsproductionprocess.Whichofthefollowingsituationswillmostlikelycausethelongestdelayintheofthisnewtechnology?
A)Thenecessarysupportandmaintenancesystemsdonotcurrentlyexistandmustbedeveloped
B)Theproposedchangeswillcauseamismatchbetween
productsandprocesses.
C)Thistechnologyconflictswiththecompany'scapabilitiesandculture.
D)Thecompanyhastoofewskilledtechniciansandexperiencedimplementersofthistypeofnew
technology
ThecorrectanswerisC)
11-3
Allofthefollowingarerequirementsforasuccessfulemployeeinvolvement(EI)programEXCEPT
A)Commonunderstandingoftheemployee'sroleinachievingtheplant'sstrategy
B)Managementclearlyidentifyinganddefiningtheproblemstobesolved.
C)ProvidingtheEIteamswithauthoritytochangework
processes
D)Developingintrinsicandextrinsicrewardstorecognizejobsdonewell.
ThecorrectanswerisB)
11-4
Theprimarydifferencebetweentheprogramevaluationandreviewtechnique(PERT)andthecriticalpathmethod(CPM)isthat
A)PERTcanincorporatevariancesinthedurationofanactivity.
B)ThedurationofeachactivityiseasiertodetermineusingPERT
C)PERTprovidestheabilitytoassessschedule-crashingopportunities.
D)PERTisbettersuitedforprogressreporting.
ThecorrectanswerisA)
—11—
—12—
12-1
Enhancedproductivityoftheworkforceresultsfromwhichofthefollowing?
I.Eliminationofcomplexprocessflows
I.Reorganizationofpeopleandequipmenttomatchproductflow
II.Specializationofworkerassignments
A)IandIIonly
B)IandIIIonly
C)IIandIIonly
D)I,I,andIII
ThecorrectanswerisA)
12-2
Afocusedfactoryisusuallycharacterizedbywhichtwoofthefollowing?
I.Restrictedproductvariety
I.Decreasedattentiontodetail
I.Layoutbyfunction
IV.Logicalflowpatterns
A)IandIIIB)IandIV
C)IIandIIID)IIandIV
ThecorrectanswerisB)
12-3
Oftentimes,companieswhichimplementJIT
successfully"flattentheirorganization".Thismeans:
A)TheorganizationbordersonbankruptcyB)Theorganizationgrowthslows
C)Layersareremovedbetweentopmanagersandworkers
D)Theyinstallafitnesscenterintheexcess
space
ThecorrectanswerisC)
Managementlayersareusuallylessbecausedirect
communicationbuildstrustandimprovesworker
involvement.Additionally,withgreaterresponsibilityandauthorityplacedatthelowerlevelsoftheorganization,layersofmiddlemanagementarenotneeded.(Wantuck,Just-In-TimeforAmerica,Chapter4).
12-4
Whichofthefollowingarebenefitsofacross-trainedworkforce?
I.Eachemployeesharesresponsibilityforgoalsinthe
workarea
II.Ideasaregeneratedwithmorefrequencyduetocross-trainingknowledge
II.Flexibilityimproveswhichchangesjobclassifications
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisA)
Whileflexibilityisabenefit,jobclasschangescancreateproblemsparticularlyinunionenvironments.Trustmustbegeneratedwithunionswellbeforetheprogrambegins.
(Wantuck,Just-In-TimeforAmerica,Chapter4).
12-5
InQualityFunctionDeployment,theprocesshaswhichofthefollowingasthefocalpoint?
A)Design
B)Processdevelopment
C)Customerneedsandwants
D)Noneoftheabove
ThecorrectanswerisC)
Thecustomer'sneedsandwantsdrivetheprocess.QFD
isastructuredprocessforfocusingonthecustomersotheproductdefinitionisenhanced.
—13—
13-1
Thebusinessplanshouldprovidewhichofthefollowing?
I.Salesobjectives
II.Profitobjectives
II.Capitalrequirements
A)IandII
B)IandIII
C)IIandI
D)I,II,andIII
ThecorrectanswerisD)
Thebusinessplanwilldefinethesalesandprofit
objectivesaswellasthecapitalnecessarytoachievethe
objectives.
13-2
Whichofthefollowingstatementsaretrueregardingcomputerintegratedmanufacturing?
I.DatainaccuracymustbecorrectedpriortoimplementingCIM
I.ERPsystemsbecomeobsoletewithCIMprojects
III.CommunicationwiththeERPsystemcanbeverycomplicatedduetohardwareandsoftwareconstraints
A)IandII
B)IandIII
C)IandI
D)I,II,andIⅢ
ThecorrectanswerisB)
ERPsystemscomplimentCIMprojectsbecauseitisthe
informationbasewhichfeedstheautomationwithdata.
However,datainaccuraciescannotbetoleratedwith
automationbecausehumansnolongerfilterthebaddata
13-3
Whatisthemostcriticalfactorifacompanyisgoingtoachievemanufacturingexcellence?
A)Qualityimprovement
B)Costreductionsforthecustomer
C)100%ontimedelivery
D)Abilitytoincrease/decreasevolumeatwill
ThecorrectanswerisA)
Manufacturingexcellencecannotbeachievedwithout
constant,consistenteffortsatqualityimprovement.Thiswouldrequireagoalofsixsigmaqualitywhichcanonlybeattainedthroughqualityimprovement
13-4
Inanylargesystemsimplementationproject
cross-functionalprojectteamsarenecessaryforasuccessfulproject.Whichofthefollowingaretrueregardingtheseteams?
I.Theteamworksbestwithasharedvision
II.TheyshouldconsistofhighlymotivatedpeopleII.Theteamshouldreceivetrainingingroupdynamics
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisD)
Projectteamsareagroupofpeopleworkingtogetherto
reachacommongoal.Teamsshouldconsistofhighlymotivatedindividualsfromvariousfunctions.Toworkasateamtakestimeandtrainingtounderstandhowteamswork
13-5
WhichofthefollowingaretruestatementsregardingJIT?
I.DirectlaborworkforcemakestacticaldecisionsI.CommunicationbetweenfunctionsisveryimportanIII.Managementandlaborconflictsmustbeovercome
A)IandII
B)IandIII
C)IIandIII
D)I,II,andIII
ThecorrectanswerisD)
ThemostimportantanddifficultissuesinimplementingJITisthenewattitudewithwhichdirectlabormustbeviewed.Inmanycompanies,overcomingthe"wethink,youwork"attitudewillbeimpossibletoovercome.(Wantuck
Just-In-TimeforAmerica,Chapter14)
Questions14-1,14-2,14-3arebasedonthefollowinginformation.Zapper,Inc.,manufacturesaircleaners.Ithasfourmajorproductlines,allofwhichareproducedinasingleplantusingcommonequipmentandpersonnel.Thefirstproductlineisastandardhouseholdaircleanerthatisdistributedthroughwholesalerstohomebuildersforinstallationinforcedhot-airfurnaces.Thisestablished,high-volu
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