制造业的目标资料

制造业的目标提高服务水平

降低生产成本降低库存需求供给闭环通讯销售员工厂采购员■MFG

6

.0

1

Day

1制造资源计划·管理层·战略层应收帐成本基础财务■库■存项目主文件成本数据基础可配置总帐应付帐经营计划资源BOM计划BOM制造BOM部门工作中心工艺路线·运行层性能测试·有限顺排主生产计划粗能力计划·物料需求计划·能力需求计划采购■■MFG

6

.0

1

Day

1订单销售计划予测生产计划录车间库存成品库原材料库子部件库部件库■MFG

6

.0

1

Day

1库存集成总帐■客户订单处理予测促销与另售分布资源计划成本库存应付帐物料需求计划能力计划主生产计划车间控制JIT/

Repetitive制造数据管理采购■销售分析出货后勤■MFG

6

.0

1

Day

1项目类型BPCS保留项目类型■MFG

6

.0

1

Day

10345虚拟件可选组合件固定组合件计划BOM非余额项目6项目/项目类型/项目类别项目类别■■n■

01

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49成品010203■■n■

50

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69半成品5060■■n■

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6

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1

Day

1■■n

制造件■■{外购件外协件计量单位销售按支制造按组■销售采购/库存采购--桶库存--瓶墨水Ink替换替换项目■MFG

6

.0

1

Day

1替换项目码■MFG

6

.0

1

Day

1定义■1总替换■2基本件不足时替换■3替换件足够时替换可求净成品非求净■可■分■配■库■存■非■可■分■配■库■存样品待验品Scrap在制品在途品可求净库存和可分配库存■MFG

6

.0

1

Day

1六级库存管理储位批批批批批仓库仓库项目场所容器储位储位储位批■MFG

6

.0

1

Day

1批号空■MFG

6

.0

1

Day

1接收批号手工输入■1YYMMnnnnnn■2YYnnnnnnnn■3YYDDDnnnnn■4用户定义算法批状态批状态■MFG

6

.0

1

Day

1说明■A有效■C有条件通过■E■H■期满挂起■Q因质量挂起■R拒收■V到达■Z取消或保留已完成批订单批跟踪仓库副产品

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6

.0

1

Day

1事务影响事务将引起库存状态和库存量的变化库存事务:调整发料收料■MFG

6

.0

1

Day

1库存状态期初库存-

发料■+

收料■+/-调整■=

现有量现有量现有量-

已分配量可用量变可用量■MFG

6

.0

1

Day

1制造数据管理粗能力计划CAP有限顺 排FFS库存INV人员成本会计CST物料需求计 划MRP资源 BOM

C■AP细能力计 划CAP另部件详情项目,仓库,在制品和倒冲物料理生产成本核算关键资源采购PUR车间控制SFC■/JITBOM和计划信息详细工作中心可用能力关键工作中心可用能力工艺外协制造数据管理■MFG

6

.0

1

Day

1MDM详细工作中心可用能力物料清单制造BOM计划BOMBOM■MFG

6

.0

1

Day

1BOM单级■A■C■B多级■A■C■B■F■E■D■MFG

6

.0

1

Day

1BOM树结构父项状配项■批成分成分制造部件原材料费采购件■MFG

6

.0

1

Day

1制造数据维护BOM数据处理■MFG

6

.0

1

Day

1组号子项号需求数量废品率有效/失效日期工序号序号有效/失效日期项目号■MFG

6

.0

1

Day

1需求量有效日期失效日期■A■B■11/1/YY■1■21/1/YY99/99/99■2■11/1/YY5/31/YY2A■16/1/YY99/99/99■1/1/YY■99/99/9999/99/99虚拟件用途：识别制造产品的固有另件简化BOM可以有库存特点：提前期为零部件订货政策为直接批量■MFG

6

.0

1

Day

1特征件和可选件BOM礼品笔笔盒(100%)■笔(100%)皮套(30%)墨水蓝=30%黑=50%红=20%合计=100%红木盒(30%)笔杆圆珠

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70

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100%标准件100

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6

.0

1

Day

1工作中心维护工作中心■MFG

6

.0

1

Day

1说明负荷码部门能力效率每日班次每班小时数设备数负荷百分比成本(系数)设备数据维护·设备数据■MFG

6

.0

1

Day

1部门固定资产标识从货位有效期截止期平均效率设备速度工艺路线部件库存■工作中心100成品库存■2■0工作中心200工作中心3003■04■01■0工序■MFG

6

.0

1

Day

1工艺路线维护·工艺路线■MFG

6

.0

1

Day

1工序号状态工作中心基本码小时(人工,准备,机器)工具/备注有效/截止日期操作员工序时间或非加工时间天非加工时间天加工时间■小时排队加工机器搬运准备■变■

}化固定固定固定■MFG

6

.0

1

Day

1基本码Blank

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元/件H

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小时/10件2

小时/100件3

小时/1000件4

小时/10000件5

小时/100000件6

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6

.0

1

Day

1替换工艺方法成品货位工序10工序20工序30工序10工序10工序40工序10工序10工序10原材料货位生产线1方法L1生产线2方法L2生产线3方法L3货位1货位6货位3货位2货位5■MFG

6

.0

1

Day

1物料用途查询层0层1层2用于的产品■A■E■F■B■F■D■C■MFG

6

.0

1

Day

1生产计划■MFG

6

.0

1

Day

1MPSActualBacklogForecastInventoryCapacity■总需求■总需求生产计划和MPS/MRP的关系Days

in

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6

.0

1

Day

1主生产计划项目类型MPSCombination/Assemble-to-OrderMake-to-Stock

■Make-to-OrderMPSMPSEngineer-to-OrderMPS■MFG

6

.0

1

Day

1独立需求与相关需求DependentDemandSubassembly(also

sold

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6

.0

1

Day

1生产计划举例■MFG

6

.0

1

Day

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6

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1

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6

.0

1

Day

1谁来改变MPS?GeneralManagerMaterialsManagerMasterSchedulerMaster

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changewithout

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higher

levelauthoritySales

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6

.0

1

Day

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6

.0

1

Day

1订货政策■A■F■G■H■I■J■K■MFG

6

.0

1

Day

1直接批量最新成本周期批量批量以上直接批量

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6

.0

1

Day

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6

.0

1

Day

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6

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1

Day

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6

.0

1

Day

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dateThis

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willcall

againMFG

6

.0

1

Day

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6

.0

1

Day

1make

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6

.0

1

Day

1毛需求予计接收予计库存净需求计划接收计划下达物料需求计划Scheduled

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6

.0

1

Day

1计划反查■A■1

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6

.0

1

Day

1粗能力与细能力Rough

Cut■MFG

6

.0

1

Day

1DetailMPS

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MRPBill

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ResourcesRoutingCritical

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6

.0

1

Day

1交叉排序■MFG

6

.0

1

Day

1可用能力Releasable?NoRelease

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6

.0

1

Day

1计划下达■MFG

6

.0

1

Day

1车间定单打包分配例外领料单汇总领料单工艺卡工票■MFG

6

.0

1

Day

1Just-In-Time/Repetitive流程图WorkFileJIT

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6

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1

Day

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6

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1

Day

1计划短缺IN

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6

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1

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6

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1

Day

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6

.0

1

Day

1退料接收■MFG

6

.0

1

Day

1质量/实验室产品集成质量管理系统QMSCapacityPlanningCAPCIMPathCIMAdvancedProcessIndustriesAPIJustin

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6

.0

1

Day

1QMS处理流程质量检验书采样测试结果材料性能■MFG

6

.0

1

Day

1ISO9000系列ISO9004ISO9001■MFG

6

.0

1

Day

1ISO9004ISO9002ISO9000ISO9003ISO9004ISO9004指南■MFG

6

.0

1

Day

1Managementand

SystemsQualityCostsMarketingDesignandSpecificationsPurchasingand

ProcessesVerificationCalibrationNonconformingCorrectiveActionPostproductionQualityRecordsPersonnelSafetyStatisticalMethodsISO9004导向APISFCMDMJITPURQMSINVORDBPCS执行指南ISO9001ISO9002ISO9003BASISImplementation換uality,in

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function■MFG

6

.0

1

Day

1BPCS和ISO质量模型QMSThe

World

of

ISO■MFG

6

.0

1

Day

1The

World

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SystemIntegrated

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6

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1

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6

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1

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6

.0

1

Day

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without

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6

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1

Day

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