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Chapter2StructuralAnalysisofPlanarMechanisms1.Link2.1KinematicChainandMechanisms
Apartisaminimumunitinamachinefromthestandpointofmanufacture,suchasarigidlink,nut,bolt,gearandsoon.Fig.2-1ashowsasinglecylinderfourstrokecycleengine,andFig.2-1bistheschematicdiagram.Fig.2-1cisacoupler.Thecouplerconsistsofseveralpartswhichareconnectedrigidly.Fig.2-1Coupleroftheinternalcombustionengine(内燃机中的连杆)2.KinematicPair
(1)KinematicpairsaccordingtonatureofrelativemotionAccordingtothefeatureofrelativemotionbetweenthetwolinks,kinematicpairsmaybeclassifiedasturningpairsandslidingpairs.
1)Turningpair.Whenonelinkhasaturningorrevolvingmotionrelativetotheotherlink,thesetwolinksconstituteaturningpairorarevolvingpair.
Akinematicpairisajointthatpermitsrelativemotion.Fig.2-2Turningpairs(转动副)2)Slidingpair.Iftwolinkshaveaslidingmotionrelativetoeachother,theyformaslidingpairorprismaticpair.Fig.2-3showssomeslidingpairsandtheirsymbols.Fig.2-3Slidingpairs(移动副)(2)KinematicpairsaccordingtonatureofcontactAccordingtothefeatureofcontactbetweenthetwolinks,kinematicpairsmaybeclassifiedaslowerpairsandhigherpairs.1)Lowerpair.Whenapairhassurfaceorareacontactbetweentwolinks,itisknownasalowerpair.
2)Higherpair.Whenapairhasapointorlinecontactbetweentwolinks,itisknownasahigherpair.
Fig.2-4Higherpairs(高副)(3)KinematicpairelementThegeometricformsofcontactinapair,suchaspoint,lineorsurface,areknownaspairelements.
Apairismadeupoftwoelements,oneoneachlinkbeingjoined,suchastheoutsidecylindricalsurfaceofshaft1inFig.2-2andinnercylindricalsurfaceofbearing2inFig.2-2arepairelementsrespectively.。3.KinematicChainFig.2-5Closedkinematicchains(闭链)
Akinematicchainisanassemblyoflinksinwhichtherelativemotionsofthelinksarepossible.Kinematicchainscanbeclassifiedasclosedchainsandunclosedchains.Ifeverylinkinakinematicchainhasatleasttwopairelements,andlinksformaclosedloop,thiskinematicchainiscalledaclosedchain.Aclosedchainatleasthasoneloop.Fig.2-5showssomeclosedkinematicchains.Fig.2-6Unclosedkinematicchains(开链)Fig.2-6showssomeunclosedkinematicchains.Thefirstandthelastlinkhaveonlyonepairelementintheunclosedchain.Fig.2-7Structures(桁架)
Iftherelativemotionofthelinksintheassemblyisimpossible,theassemblyoflinksiscalledastructureorsuperstructure.Fig.2-7showssomestructures.Astructuremaybeconsideredasalink.Fig.2-8Mechanismsinwhichallthepairsarelowerpairs(低副机构)4.MechanismIfonelinkofakinematicchainisfixedtotheground,thekinematicchainbecomesamechanism.Ifallthepairsinamechanismarelowerpairs,themechanismiscalledalowerpairmechanism.Ifamechanismhasoneormorehigherpairs,themechanismiscalledahigherpairmechanism.Fig.2-9Mechanismincludinghigherpair(高副机构)
Fig.2-9showsahigherpairmechanisminwhichlinks1and2areconnectedbyahigherpairatpointC.2.2SchematicDiagramofMechanisms1.SchematicDiagram
Asimplediagraminwhichthelinksandpairsarerepresentedbysomesimplelinesandpairsymbolstodescribethecompositionofamechanismiscalledaschematicdiagramofmechanisms.Theschematicdiagramtakesoneortwoforms:aschematicdiagramandscaledschematicdiagram.Aschematicdiagramisproportionalbutnotexactlytoscale,whileascaledschematicdiagramrequiresa“strippeddown”stickdiagram,“strippeddown”stickdiagramisusuallyusedforfurthermotionanalysisandforceanalysis.2.SymbolsofCommonUsedLinksandPairs
ThespecialsymbolsusedinaschematicdiagramofmechanismsarelistedinTab.2-1.3.TheProcedureofDrawingaSchematicDiagramofaMechanism
(1)Mechanismnomenclature1)Frame.Linkwhichisfixedinamechanism.2)Drivinglink.Linkactedbythedrivingforceinamechanism.3)Drivenlink.Alltheothermovinglinksexcepttheframeandthedrivinglinksinamechanism.4)Couplerorconnectedrod.Linkswhicharenotconnectedwiththeframeinamechanism.
Fig.2-10Mechanismnomenclature(机构术语)
1、3—linkconnectedframe(连架杆)2—coupler(连杆)4—frame(机架)(2)Theprocedureofdrawingaschematicdiagram1)Findoutthedrivinglinksandthedrivenlinks.2)Runthemechanismslowlyforawhile,thenstopitatasuitableposition,andobserveitscomposition.3)Findoutthenumberoflinksandthenumberofpairs,anddeterminethetypeofpairsfrominputlinktotheoutputlink.4)Theplaneonwhichmostlinksmovecanbeselectedasadrawingplane.5)Thedimensionsbetweentwopairsandtheotherkinematicdimensionsmustbemeasured,thenselectproperscaletodrawthesketch.Example2-1Fig.2-11ashowsapump.Drawaschematicdiagramofthepump.
Fig.2-11Schematicdiagramofthepump(泵的机构运动简图)
1—eccentricdisk(偏心轮)2—coupler(连杆)3—slider(滑块)4—frame(机架)Example2-2Fig.2-12ashowsashaper.Drawaschematicdiagramoftheshaper.
Fig.2-12Shaperanditsschematicdiagram(牛头刨床及其机构运动简图)
1、2—gear(齿轮)3—block(滑块)4—rocker(摆杆)
5—link(连杆)6—slidebar(滑枕)7—frame(机架)1.GrueblersEquation(1)DegreeoffreedomofalinkDegreeoffreedomisalsocalledthemobility,anditcanbedefinedasthenumberofindependentcoordinatesrequiredtodetermineitsposition.
(2)ConstraintsofakinematicpairTheturningpairshowninFig.213bhastwoconstraints.
(3)DegreeoffreedomofakinematicpairItcanbedefinedasthenumberoftheindependentrelativemotion.
2.3DegreeofFreedomofPlanarMechanismsFig.2-13Constrainsofpair(运动副的约束)(4)DegreeoffreedomofaplanarmechanismInaplanarmechanism,thefixedlinkhaszerodegreeoffreedom;eachmovinglinkhas3d.o.f.,eachlowerpairhas2constraintsandeachhigherpairhas1constraint.Wesupposethattherearemovinglinksn,lowerpairspl,higherpairsph,thenthedegreeoffreedominaplanarmechanismisasfollows:F=3n-2pl-phExample2-3DeterminethedegreesoffreedomofthemechanismsshowninFig.2-14.
Fig.2-14Thecaculationofdegreeoffreedom(自由度计算)2.ConditionsHavingPredictableMotioninaMechanismFig.2-15Conditionsofcausingdefiniteandpredictablemotions(机构具有确定运动的条件)Thedegreeoffreedomofamechanismisthenumberofindependentcoordinatestodefineitsposition,andisalsothenumberofinputlinkswhichneedtobeprovidedinordertocreateapredictableoutputmotion3.PointsforAttentionWhenCalculatingDegreeofFreedom(1)RedundantdegreeoffreedomSometimes,oneormorelinksofamechanismmaybemovedwithoutcausinganymotiontotheotherlinksofthemechanism.
Fig.2-16Partialdegreeoffreedom(局部自由度)(2)MultiplepinjointsTwolinksareconnectedtogetherbyonlyoneturningpair,whichisillustratedinFig.2-17&2-18.Fig.2-17Multiplepinjoints(复合铰链)Fig.2-18Examplesofmultiplepinjoints(复合铰链的示例)(3)RedundantconstraintsSometimes,amechanismmayhaveoneormoreredundantconstraintswhichdonoteffectthemovementoflinks,oramechanismmayhaveoneormorelinkswhichdonotintroduceanyextraconstraint.Fig.2-19Redundantconstrainintheparallel-crankmechanism(平行四边形机构的虚约束)1)Twolinksareconnectedbyseveralturningpairsandtheiraxesarecoincident.
2)Twolinksareconnectedbyseveralslidingpairsandtheirguidelinesareparallel.
3)Twolinksareconnectedbyseveralhigherpairsandtheircommonnormallinesarecoincident.
4)Redundantlinks.
theredundantconstraintsandlinks:Fig.2-20Redundantconstrainsofturningpairs(转动副的虚约束)Fig.2-21RedundantconstrainsofSlidingpairs(移动副的虚约束)Fig.2-22RedundantconstrainsofHigherpairs(高副机构的虚约束)Fig.2-23Redundantconstraints(虚约束)Fig.2-24Redundantconstrainproducedbyconnectingtwoequidistancepoints
(连接等距点产生的虚约束)Example2-4CalculatethedegreeoffreedomofthemechanismshowninFig.2-25.Fig.2-25Degreeoffreedomofthecomplexmechanism(复杂机构的自由度)Example2-5CalculatethedegreeoffreedomoftheshearingmechanismshowninFig.2-26a.Fig.2-26Degreeoffreedomoftheshearingmechanism(剪床机构的自由度)1.LinkGroupAnalysis(1)DrivinglinkThedrivinglinkmayrotateaboutitsaxisortranslatealongaguideline,andithasonedegreeoffreedom.Fig.2-27showstwokindsofdrivinglinks.
2.4MechanismAnalysisandInnovationFig.2-27Drivinglinks(原动件)Fig.2-28Diridingoflinkgroups(拆分杆组)(2)LinkgroupAnymechanismconsistsofdrivinglink,drivenlinkandaframe.Thenumberofdrivinglinksisequaltothenumberofdegreesoffreedom.Forexample,Fig.2-28showsaonedegreeoffreedommechanism,andthedrivinglinkiscrankAB.AfterthedrivinglinkABandtheframehavebeenremovedfromthemechanism,thedegreeoffreedomofthelinkgroupBCDEFiszero.Fig.2-29ClassⅡlinkgroups(Ⅱ级杆组)
Whentherearetwolinksandthreelowerpairsinthelinkgroup,thislinkgroupiscalledclassⅡlinkgroup.Thereisonepairwhichconnectstwolinksinthelinkgroupandtwopairswhichwillconnecttheotherlinks.TheclassⅡlinkgroupsareillustratedinFig.2-29.Fig.2-30ClassⅢlinkgroups(Ⅲ级杆组)
Whentherearefourlinksandsixlowerpairsinthelinkgroup,thelinkgroupiscalledclassⅢlinkgroup.Therearethreepairswhichconnectlinksinthelinkgroupandthreepairswhichwillconnecttheotherlinks.ThecommonclassⅢlinkgroupsareillustratedinFig.2-30.Fig.2-31ClassⅣlinkgroup(Ⅳ级杆组)AnotherlinkgroupinwhichtherearefourlinksandsixlowerpairsisillustratedinFig.2-31.Therearefourpairswhichconnectlinksinthelinkgroupandtwopairswhichwillconnecttheotherlinks.WecalledthislinkgroupasclassIVlinkgroup.Thiskindoflinkgroupisusedrarely.Fig.2-32Shapermechanismdesign(牛头刨床的组合过程)2.PrincipleofMechanismComposition
Anymechanismcanbedesignedbyconnectingbasiclinkgroupinwhichthedegreeoffreedomiszerowiththedrivinglinkandtheframe.ThisisillustratedinFig.2-32.
3.ReplacementofHigherPairbyLowerPairsWhenamechanismincludingahigherpairmustbeanalyzed,wecanreplacethehigherpairbylowerpairs.Therefore,wecanusetheprincipleoflinkgrouptoanalyzethemechanismconnectedwithlowerpairs.Asweknowthatahigherpairhasoneconstraint,andalowerpairhastwoconstraints,sothatwecanusealinkwithtwoturningpairstoreplacethehigherpair.Fig.2-33Replacementofhigherpairbylowerpairs(高副低代)Fig.2-33showssomehigherpairmechanisms;thehigherpaircanbereplacedbyonebinarylinkwithtwoturningpairs.ThecentersofcurvaturesatthecontactpointPofthetwoprofileslieatC1andC2;thelinkC1C2withturningpairsatC1andC2replacesthehigherpair.4.StructuralAnalysisofPlanarMechanism
Whendeterminingaclassofamechanism,thefollowingproceduremustbenoticed.1)Removetheredundantdegreeoffreedomandredundantconstraints.2)Thehigherpairsarereplacedbylowerpairs.3)Calculatethedegreeoffreedom,anddeterminethedrivinglinks.4)FindouttheclassIIlinkgroupsfirstandremovethemfromthemechanism.IfthereisnotanyclassIIlinkgroup,theclassIIIlinkgroupmustbeconsidered.5)Thelastlinkswhichhavebeenleftmustbethedrivinglinks,andtheyareequaltothenumberofthedegreesoffreedom.Fig.2-34Mechanismanalysis(机构的分析)Example2-6Determinetheclassoftheshearingmechanismas
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