FCA对altran审计削减了int ext

ALTRAN–LAUNCH

JVProject

Trims(Int./Ext.)

2饰件开发流程Timdevelopmentprocess设计开始Designstart确认项目要求：checkprojectrequirements1.技术协议内容technicalprotocol2.车辆配置清单Vehicleconfigurationlisting3.交付物清单Deliverableslisting1.编制计划（三方）planing2.产品开发状态表Productdevelopmentstatustable可行性分析阶段

feasibilityanalysis工艺数据阶段ProcessdataNC数据阶段NCdate效果图阶段EffectpictureCAS及油泥模型阶段CASandclay

model2D图纸（GD&T图）2Ddraft工程校核：Engineeringchecking1.是否满足效果图点检表内容（问题单）Effectpicturechecklist2.简单间隙面差图simpleDTS3.效果图评审Effectpicturejudge工程校核：Engineeringchecking1.是否满足可行性分析点检表内容（问题单）Feasibilityanalysischecklist2.初版间隙面差表FirstlyDTS3.主断面及结构断面Mainsectionandstructuresection4.初版装配流程图Firstlyassemblyflowchart5.设计构想书（定位、安装、材料、壁厚）Designidea(location、assembly、material、thickness)6.功能件布置及其布置报告（多部门联合工作）Eachfunctionlayoutisreasonable.7.评审judgemeet8.初版结构数据（50%）Firstlystructuredate1.CAE分析（表面刚度分析、除霜除雾分析、舒适性分析、模态分析、碰撞分析、吸能性分析、重要件安装支架分析、热变形分析、DMU分析、Moldflow分析）CAEanalysis（Surfacestiffnessanalysis、CFD、modalanalysis、Impactanalysis、Energyabsorptionanalysis、DMUanalysis、moldflowanalysis）2.供应商工艺分析SuppliertechnologyanalysisConfidential31：根据效果图进行结构分块分析。structureanalysisAccordingtodesignsketch2：考虑各部件安装方式及主要结构。Consideringpartsinstallationmethodandmainstructure3：根据分块及主要结构，分析其开发成本，并与竞争车型比较，开发成本是否过高，是否有竞争优势等。Accordingtostructure，Analysisofthedevelopmentcosts,andcomparedwithbenchmark,developmentcostistoohigh,competitiveadvantage,etc.Confidential4根据整车配置情况，分析效果图中，各功能件布置是否合理。Accordingtothevehicleconfigurationtable，Analysisdesignsketcheachfunctionlayoutisreasonable.Confidential5根据油泥模型，构建CAS面及A面Accordingto

theclaymodel,buildtheCASandCLASS-A.PointcloudCASsurfaceClass-AsurfaceNGNGStructuresectionErgonomicanalysisConfidential根据CAS面进行人机工程分析及法规符合性校核。Accordingto

theCAS,AnalysisergonomicandcheckLawscomplianceConfidential根据造型及工艺要求定义间隙面差AccordingtotheshapeandtechnologicaldefinitionDTSConfidential根据设计要求，做断面方案设计MadeprojectdesignsectionAccordingtodesignrequirementsConfidential应用参数化设计，制作3D数据Theapplicationofparametricdesign,tocreate3DmoldConfidential对结构数据进行各种CAE分析如模流分析、模态分析、CFD分析等，优化结构设计以达到最佳效果。VariousCAEanalysiswascarriedoutonthestructureofthedatasuchasmoldflowanalysis,modalanalysis,CFDanalysis,etc.optimizationofstructuredesigninordertoachievethebesteffect.Confidential在着手量产用模具以前，制作半边IP试制模具，进行爆破试验。在常温、低温、高温的条件下进行试验。（条件按客户指示）确认有无有害飞散物、产品的破损情况、气囊的爆破方向、气囊的损坏情况等。Beforekickoffproductiontooling,makeprototypeinstrumentpanel(half)totrydeploymenttest.Testwillbedone3differenttemperatureasofHigh,Low,Normal.(Conditionisprovidedfromcustomer)Checkfragmentation,partsdamage,directionofbagdeployment,bagdamageetc.没有任何问题的话，继续制作用量产的形状。Ifthereisnoproblem,continuetomakeproduction3Dshape.有问题的话，与安全气囊模块厂家、客户协商进行改善。

对试制品进行修改，直至试验结果变好。Iftherearesomeproblem,improvewithcustomerandairbagmodulesupplier.Continueactivitytobetakengoodresult.向量产形状模具设计人员反映结果。Reflectresulttoproductiontooling试制阶段——副安全气囊爆破试验Developmentphase—PABexperimenttestConfidential试制阶段——吸能性试验Developmentphase—Energyabsorptiontest内饰需要满足GB11552-2009吸能性试验要求InteriorneedstomeettherequirementsofGB11552-2009toabsorptiontestConfidential试制阶段—外观品质要求Developmentphase—Appearancequality前杠与中网外漏工艺筋背门亮条打紧后凹坑后杠缩水导致与侧围搭接光影错位Confidential试制阶段—零件尺寸检测Developmentphase—PartsizedetectingConfidential试制阶段—装车问题整改Developmentphase—assemblyproblemrectificationConfidentialSupplierselection,development,qualitySupplierSelectionSupplierDevelopmentSQEactivitiesReferences16ConfidentialProductdevelopmentprocess

17ConfidentialProductdevelopmentprocess

Phase1:Supporttosupplier’sselectionEvaluatethematurityofthelocalsuppliersonthefollowingsubject:ManagementDevelopmentInnovationSub-supplierManagement(throughVDA6.3audit–P5)Production(throughVDA6.3audit-P6)QualityLogisticBasedontheevaluationofthesuppliers,Altranwillproviderankingontheirtechnicalandqualitymaturitieswithalistofpointstoimprove18ConfidentialProductdevelopmentprocess

Phase2:Supporttosupplier’sdevelopment(1/2)BasedonAdvancedProductQualityPlanning(APQP)principlesandmindset,AltranwillfollowthedevelopmentoftheproductandtheprocesstomeetalltherequirementsofFIATChrysler.19ConfidentialProductdevelopmentprocess

Phase2:Supporttosupplier’sdevelopment(2/2)AttheendoftheAPQPprocess,AltranwillprovidetoFIATChrysler.ProductionPartApprovalProcess(PPAP)tobringevidencesthatallcustomer’sengineeringdesignrecordsandspecificationsarefulfilledandtodemonstratethatthemanufacturingprocesshasthepotentialtoproduceproductRun@Ratetoverifyifthesupplier'sactualmanufacturingprocesshasthecapacityofproducingcomponentsinmeetingqualityandquantityrequirementsProductdevelopmentprocess

SQEactivitiesSQEresourceswillbeincludedinalltechnicalteams(i.e.Chassis)tomanagethephase1and2.Theiractivitieswillbe:Participatetothedesignreviewtocheckthefeasibilityofthedrawings/specificationChecktheRFQpackagebeforesentittosuppliersManagesuppliersRFQprocess(andparticularlymakepreassessmentofthesupplier)ProviderakingofpotentialsuppliersSetupAPQPprocesswithselectedsuppliersFollowthedevelopmentoftheproductandtheprocessIncaseofdifficulties,applydefinedescalationprocesQualifytheproductandtheprocessCheckthecapacityoftheproductionlinevsquantitiesrequestedTransferallthedata/folder/informationtoFIATChryslerConfidential20WhoareSupplyChainQuality&Risksmembers?2195%ofChinesecitizensChineseandEnglish(someofthemcanspeakFrenchorGerman)Averageexperienceisaround8to10yearsMorethan40consultantsConsultantswithatleast1experienceinoverseacompanyProductdevelopmentprocess

Expertonthe5mainqualitytoolsConfidential22BMW-Beijing&Shenyang/PSA–Shanghai/SupplierManagementforPowertrain,Chassis,Interior&ExteriorcomponentsDescriptionoftheproject:Action&Realization:SupplierevaluationperformedGuidance,steeringandmonitoringhappenedProduct-andprocessreleasedon-siteatsuppliersPartsourcinglocalizedRisksreducingandcostsavingsIncreasequalityQualitytoolsimplantation:8D,FEMA,5Why,PPAP,APQPSixSigmaAssureproduct&processqualityofsuppliedpartsonLocalContent(LC)andGlobalSourcing(GS)projectsinChina/Asiaduringthedevelopmentphase(21monthsbeforeSOPuntil3monthsafterSOP)Supplieraudit,development,trackingwithglobalstandardsPartsqualityassessment,management,monitoringofallrelatedphaseforlocalizationProjectreference

Confidential23Drivesol-ChongqingPhase1:SupportsuppliertomeetRFQrequirement(Feb/May2013)Phase2:FollowDrivesol’sactivitiesduringdevelopmentphaseuntilSOP(June2013toDecember2015)Descriptionofthe