焊接工艺规程(WPS)PQR

WeldingProcedureSpecifications焊接工艺规程(WPS)CompanyName公司名称江苏海光重工WPSNo.编号WPS-11001版本号Rev.0WeldingProcess(es)焊接方法GMAWType(s)自动化程度Semi-auto半自动SupportingPQRNo.依据工艺评定号PQR-11001Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此规程不适用于具有冲击要求的焊接JOINTS接头(QW-402)JointDesign:buttjointOrcornerjoint接头型式:对接或角接RootSpacing(根部间隙)Detailsasdrawing详见图纸Backing衬垫:yes√no√有或无BackingMaterial(Type):Weldmetalorbasemetal衬垫材料(型式):焊缝金属或母材■Metal金属□Non-fusingMetal非熔金属□Nonmetallic非金属□Other其它□Retainers成型块Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分类号/GroupNo.组号/toP-No.与分类号/GroupNo.组号/or或 Specificationandtype/gradeorUNSNumber钢号和等级号为GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber与钢号和等级号为GB/T3274-2007Q235or或Chem.AnalysisandMech.Prop.化学成分和力学性能为/toChem.AnalysisandMech.Prop.与化学成分和力学性能为/BaseMetalThicknessRange母材厚度范围:Groove坡口焊缝:5-200mmFillet角焊缝:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金属(QW-404)GMAW/Spec.No.(SFA)标准号:NAAWSNo(Class)分类号:NAF-No.注1A-No.注1SizeofFillerMetals填充金属尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:Max200mmFillet角焊缝:All所有Electrode-flux(Class)焊丝-焊剂分类号:NAFluxtypeNAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11001/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊缝位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊缝位置:AllOtherNonePREHEAT预热(QW-406)PreheatTemp..Min.最小预热温度:10℃InterpassTemp.Max.最大层间温度:80℃PreheatMaintenance预热保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后热处理(QW-407)NotUsedTemperatureRange温度范围: TimeRange保温时间:3小时hOtherNoneGAS保护气体(QW-408)GTAW PercentComposition百分比组成 Gas(es)气体 Mixture混合比 FlowRate流量Shielding保护气: CO2＆Ar80%：20%15-25L/MinTrailing尾部保护:No无NANABacking背部保护:No无NANAOtherNoneELECTRICALCHARACTERISTICS电特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)TypePolar.极性Amp.Range电流范围(A)1GMAWER50-61.0DCEP180-22016-24//2-3GMAWER50-61.0DCEP180-22024-28//othersGMAWER50-61.2DCEP230-28028-35//PulsingCurrent脉冲电流:NoneHeatinput(max)最大线能量:NATungstenElectrodeSizeandType钨极尺寸和类型:NAModeofMetalTransferforGMAW金属过渡方式(GMAW):GlobularTransfer融滴过渡ElectrodeWirefeedspeedrange送丝速度范围:AsrequiredforAmps根据电流需要OtherNATECHNIQUE焊接技术(QW-410)StringorWeaveBead有无摆动:WeaveorString摆或不摆OrificeorGasCupSize喷嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或层间清理:任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation摆动方式:NAContactTubetoWorkDistance导电嘴至工件距离:12to15mmSingleorMultiplePass(Perside)单道焊或多道焊(每侧):singleormultiple单道或多道SingleorMultipleElectrodes单丝焊或多丝焊:NAElectrodespacing电极间距NAPeening有无锤击:NAClosedtooutchamber:闭室焊到室外焊NAOther其它:None无Preparedby编制:Date:Approvedby批准:Date:WeldingProcedureSpecifications焊接工艺规程(WPS)CompanyName公司名称江苏海光重工WPSNo.编号WPS-11002版本号Rev.0WeldingProcess(es)焊接方法FCAWType(s)自动化程度Semi-auto半自动SupportingPQRNo.依据工艺评定号PQR-11002Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此规程不适用于具有冲击要求的焊接JOINTS接头(QW-402)JointDesign:buttjointOrcornerjoint接头型式:对接或角接RootSpacing(根部间隙)Detailsasdrawing详见图纸Backing衬垫:yes√no√有或无BackingMaterial(Type):Weldmetalorbasemetal衬垫材料(型式):焊缝金属或母材■Metal金属□Non-fusingMetal非熔金属□Nonmetallic非金属□Other其它□Retainers成型块Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分类号/GroupNo.组号/toP-No.与分类号/GroupNo.组号/or或 Specificationandtype/gradeorUNSNumber钢号和等级号为GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber与钢号和等级号为GB/T3274-2007Q235or或Chem.AnalysisandMech.Prop.化学成分和力学性能为/toChem.AnalysisandMech.Prop.与化学成分和力学性能为/BaseMetalThicknessRange母材厚度范围:Groove坡口焊缝:5-200mmFillet角焊缝:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金属(QW-404)GMAW/Spec.No.(SFA)标准号:NAAWSNo(Class)分类号:NAF-No.注1A-No.注1SizeofFillerMetals填充金属尺寸:Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:Max200mmFillet角焊缝:All所有Electrode-flux(Class)焊丝-焊剂分类号:NAFluxtypeNAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T10045-2001E501T-1WPSNo./Rev.:WPS-11002/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊缝位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊缝位置:AllOtherNonePREHEAT预热(QW-406)PreheatTemp..Min.最小预热温度:10℃InterpassTemp.Max.最大层间温度:80℃PreheatMaintenance预热保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后热处理(QW-407)NotUsedTemperatureRange温度范围: TimeRange保温时间:3小时hOtherNoneGAS保护气体(QW-408)GTAW PercentComposition百分比组成 Gas(es)气体 Mixture混合比 FlowRate流量Shielding保护气: CO2NA15-25L/MinTrailing尾部保护:No无NANABacking背部保护:No无NANAOtherNoneELECTRICALCHARACTERISTICS电特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)TypePolar.极性Amp.Range电流范围(A)AllFCAWE501T-11.2DCEP250-30028-35//////PulsingCurrent脉冲电流:NoneHeatinput(max)最大线能量:NATungstenElectrodeSizeandType钨极尺寸和类型:NAModeofMetalTransferforGMAW金属过渡方式(GMAW):GlobularTransfer融滴过渡ElectrodeWirefeedspeedrange送丝速度范围:AsrequiredforAmps根据电流需要OtherNATECHNIQUE焊接技术(QW-410)StringorWeaveBead有无摆动:WeaveorString摆或不摆OrificeorGasCupSize喷嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或层间清理:任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation摆动方式:NAContactTubetoWorkDistance导电嘴至工件距离:12to15mmSingleorMultiplePass(Perside)单道焊或多道焊(每侧):singleormultiple单道或多道SingleorMultipleElectrodes单丝焊或多丝焊:NAElectrodespacing电极间距NAPeening有无锤击:NAClosedtooutchamber:闭室焊到室外焊NAOther其它:None无Preparedby编制:Date:Approvedby批准:Date:WeldingProcedureSpecifications焊接工艺规程(WPS)CompanyName公司名称江苏海光重工WPSNo.编号WPS-11003版本号Rev.0WeldingProcess(es)焊接方法GMAWType(s)自动化程度Semi-auto半自动SupportingPQRNo.依据工艺评定号PQR-11003Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此规程不适用于具有冲击要求的焊接JOINTS接头(QW-402)JointDesign:buttjointOrcornerjoint接头型式:对接或角接RootSpacing(根部间隙)Detailsasdrawing详见图纸Backing衬垫:yes√no√有或无BackingMaterial(Type):Weldmetalorbasemetal衬垫材料(型式):焊缝金属或母材■Metal金属□Non-fusingMetal非熔金属□Nonmetallic非金属□Other其它□Retainers成型块Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分类号/GroupNo.组号/toP-No.与分类号/GroupNo.组号/or或 Specificationandtype/gradeorUNSNumber钢号和等级号为GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber与钢号和等级号为GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化学成分和力学性能为/toChem.AnalysisandMech.Prop.与化学成分和力学性能为/BaseMetalThicknessRange母材厚度范围:Groove坡口焊缝:5-200mmFillet角焊缝:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金属(QW-404)GMAW/Spec.No.(SFA)标准号:NAAWSNo(Class)分类号:NAF-No.注1A-No.注1SizeofFillerMetals填充金属尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:Max200mmFillet角焊缝:All所有Electrode-flux(Class)焊丝-焊剂分类号:NAFluxtypeNAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11003/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊缝位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊缝位置:AllOtherNonePREHEAT预热(QW-406)PreheatTemp..Min.最小预热温度:10℃InterpassTemp.Max.最大层间温度:80℃PreheatMaintenance预热保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后热处理(QW-407)NotUsedTemperatureRange温度范围: TimeRange保温时间:3小时hOtherNoneGAS保护气体(QW-408)GTAW PercentComposition百分比组成 Gas(es)气体 Mixture混合比 FlowRate流量Shielding保护气: CO2＆Ar80%：20%15-25L/MinTrailing尾部保护:No无NANABacking背部保护:No无NANAOtherNoneELECTRICALCHARACTERISTICS电特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)TypePolar.极性Amp.Range电流范围(A)1GMAWER50-61.0DCEP180-22016-24//2-3GMAWER50-61.0DCEP180-22024-28//othersGMAWER50-61.2DCEP230-28028-35//PulsingCurrent脉冲电流:NoneHeatinput(max)最大线能量:NATungstenElectrodeSizeandType钨极尺寸和类型:NAModeofMetalTransferforGMAW金属过渡方式(GMAW):GlobularTransfer融滴过渡ElectrodeWirefeedspeedrange送丝速度范围:AsrequiredforAmps根据电流需要OtherNATECHNIQUE焊接技术(QW-410)StringorWeaveBead有无摆动:WeaveorString摆或不摆OrificeorGasCupSize喷嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或层间清理:任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation摆动方式:NAContactTubetoWorkDistance导电嘴至工件距离:12to15mmSingleorMultiplePass(Perside)单道焊或多道焊(每侧):singleormultiple单道或多道SingleorMultipleElectrodes单丝焊或多丝焊:NAElectrodespacing电极间距NAPeening有无锤击:NAClosedtooutchamber:闭室焊到室外焊NAOther其它:None无Preparedby编制:Date:Approvedby批准:Date:WeldingProcedureSpecifications焊接工艺规程(WPS)CompanyName公司名称江苏海光重工WPSNo.编号WPS-11004版本号Rev.0WeldingProcess(es)焊接方法FCAWType(s)自动化程度Semi-auto半自动SupportingPQRNo.依据工艺评定号PQR-11004Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此规程不适用于具有冲击要求的焊接JOINTS接头(QW-402)JointDesign:buttjointOrcornerjoint接头型式:对接或角接RootSpacing(根部间隙)Detailsasdrawing详见图纸Backing衬垫:yes√no√有或无BackingMaterial(Type):Weldmetalorbasemetal衬垫材料(型式):焊缝金属或母材■Metal金属□Non-fusingMetal非熔金属□Nonmetallic非金属□Other其它□Retainers成型块Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分类号/GroupNo.组号/toP-No.与分类号/GroupNo.组号/or或 Specificationandtype/gradeorUNSNumber钢号和等级号为GB/T3274-2007Q235toSpecificationandtype/gradeorUNSNumber与钢号和等级号为GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化学成分和力学性能为/toChem.AnalysisandMech.Prop.与化学成分和力学性能为/BaseMetalThicknessRange母材厚度范围:Groove坡口焊缝:5-200mmFillet角焊缝:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金属(QW-404)GMAW/Spec.No.(SFA)标准号:NAAWSNo(Class)分类号:NAF-No.注1A-No.注1SizeofFillerMetals填充金属尺寸:Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:Max200mmFillet角焊缝:All所有Electrode-flux(Class)焊丝-焊剂分类号:NAFluxtypeNAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T10045-2001E501T-1WPSNo./Rev.:WPS-11004/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊缝位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊缝位置:AllOtherNonePREHEAT预热(QW-406)PreheatTemp..Min.最小预热温度:10℃InterpassTemp.Max.最大层间温度:80℃PreheatMaintenance预热保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后热处理(QW-407)NotUsedTemperatureRange温度范围: TimeRange保温时间:3小时hOtherNoneGAS保护气体(QW-408)GTAW PercentComposition百分比组成 Gas(es)气体 Mixture混合比 FlowRate流量Shielding保护气: CO2NA15-25L/MinTrailing尾部保护:No无NANABacking背部保护:No无NANAOtherNoneELECTRICALCHARACTERISTICS电特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)TypePolar.极性Amp.Range电流范围(A)AllFCAWE501T-11.2DCEP250-30028-35//////PulsingCurrent脉冲电流:NoneHeatinput(max)最大线能量:NATungstenElectrodeSizeandType钨极尺寸和类型:NAModeofMetalTransferforGMAW金属过渡方式(GMAW):GlobularTransfer融滴过渡ElectrodeWirefeedspeedrange送丝速度范围:AsrequiredforAmps根据电流需要OtherNATECHNIQUE焊接技术(QW-410)StringorWeaveBead有无摆动:WeaveorString摆或不摆OrificeorGasCupSize喷嘴尺寸:OD8-12mmInitialandInterpassCleaning打底或层间清理:任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道）Anymechanicalorchemicalmethod(chemicalmethodnotapplytothe2ndpassand3rdlayerandafter)MethodofBackGouging背面清理方法:BrushingorGrinding刷理或打磨Oscillation摆动方式:NAContactTubetoWorkDistance导电嘴至工件距离:12to15mmSingleorMultiplePass(Perside)单道焊或多道焊(每侧):singleormultiple单道或多道SingleorMultipleElectrodes单丝焊或多丝焊:NAElectrodespacing电极间距NAPeening有无锤击:NAClosedtooutchamber:闭室焊到室外焊NAOther其它:None无Preparedby编制:Date:Approvedby批准:Date:WeldingProcedureSpecifications焊接工艺规程(WPS)CompanyName公司名称江苏海光重工WPSNo.编号WPS-11005版本号Rev.0WeldingProcess(es)焊接方法GMAWType(s)自动化程度Semi-auto半自动SupportingPQRNo.依据工艺评定号PQR-11005Limitations限制：ThisprocedureisnotqualifiedforNotchToughnessapplications.此规程不适用于具有冲击要求的焊接JOINTS接头(QW-402)JointDesign:buttjointOrcornerjoint接头型式:对接或角接RootSpacing(根部间隙)Detailsasdrawing详见图纸Backing衬垫:yes√no√有或无BackingMaterial(Type):Weldmetalorbasemetal衬垫材料(型式):焊缝金属或母材■Metal金属□Non-fusingMetal非熔金属□Nonmetallic非金属□Other其它□Retainers成型块Sketches，ProductionDrawing,WeldSymbols,orWrittenDescriptionshouldshowthegeneralarrangementofthepartstobewelded.Whereapplicable,thedetailsofweldgroovemaybespecified.DetailsasdrawingBASEMETALS母材(QW-403)P-No.分类号/GroupNo.组号/toP-No.与分类号/GroupNo.组号/or或 Specificationandtype/gradeorUNSNumber钢号和等级号为GB/T3274-2007Q345toSpecificationandtype/gradeorUNSNumber与钢号和等级号为GB/T3274-2007Q345or或Chem.AnalysisandMech.Prop.化学成分和力学性能为/toChem.AnalysisandMech.Prop.与化学成分和力学性能为/BaseMetalThicknessRange母材厚度范围:Groove坡口焊缝:5-200mmFillet角焊缝:All所有Maximumpassthickness≤1/2in(13mm)(yes)√(No)Other其它:NoneFILLETMETALS填充金属(QW-404)GMAW/Spec.No.(SFA)标准号:NAAWSNo(Class)分类号:NAF-No.注1A-No.注1SizeofFillerMetals填充金属尺寸:Φ1.0mm，Φ1.2mmFillermetalproductformSolidSupplementalfillermetalNotUsed合金元素的成分AlloychemicalcompositionNAWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:Max200mmFillet角焊缝:All所有Electrode-flux(Class)焊丝-焊剂分类号:NAFluxtypeNAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T8110-2008JY50-6(ER50-6)WPSNo./Rev.:WPS-11005/Rev.0POSITIONS焊接位置(QW-405) Position(s)ofgroove坡口焊缝位置:AllWeldingProgression(UporDown)焊接方向(向上或向下):Up√Down/Position(s)ofFillet角焊缝位置:AllOtherNonePREHEAT预热(QW-406)PreheatTemp..Min.最小预热温度:10℃InterpassTemp.Max.最大层间温度:80℃PreheatMaintenance预热保持方式:ASWeldingOtherNonePOSTWELDHEATTREATMENT焊后热处理(QW-407)NotUsedTemperatureRange温度范围: TimeRange保温时间:3小时hOtherNoneGAS保护气体(QW-408)GTAW PercentComposition百分比组成 Gas(es)气体 Mixture混合比 FlowRate流量Shielding保护气: CO2＆Ar80%：20%15-25L/MinTrailing尾部保护:No无NANABacking背部保护:No无NANAOtherNoneELECTRICALCHARACTERISTICS电特性(QW-409)WeldPass(es)焊道Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)TypePolar.极性Amp.Range电流范