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Author:CollinsQianReviewer:BobArmacost
bcCostAccountingMarch1998Copyright©1998Bain&Company,Inc.1CU7030298IMB贝恩资本财务分析研究报告第1页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda2CU7122397ECA贝恩资本财务分析研究报告第2页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda3CU7122397ECA贝恩资本财务分析研究报告第3页
Whichproductsareprofitable?Whatisthebreakevenvolumebyproduct?Whichproductsrequirecostreductionefforts?Howshouldwepriceourproducts?Whichcustomersegmentsaremostprofitable?Itiscriticaltohaveaccurateandcompletecostdatatomakesoundstrategicandtacticalmanagementdecisions.WhyAllocateCosts?4CU7122397ECA贝恩资本财务分析研究报告第4页
Historically,only20%ofmanufacturingcostswere“shared”acrossproductlines.Today,typically50%ofcostsare“shared”acrossproducts.Sharedcostsmightincluderent,freight,andadministrativecosts.Forsimplicity,accountingtrackscostsbyfunction(e.g.,materials,salaries,benefits)ratherthanbytheactivitydevotedtoproductlines(e.g.,maintenanceofproductA,freightforproductB)Forcoststhatarenoteasilyassignedtoindividualproductlines,companiesnormallyselectthemostconvenientwaytoassignthem,notnecessarilythebestwayforexample,companiestendtoallocaterentcostsbasedonsomethingthatiseasytomeasure,suchasdirectlabordollarsforeachproductline.Abetterallocationmethod,however,mightbetheactualspaceresourcedemandsofeachproductlineMostcompanieslackaccuratecostdatabyproduct.WhyCostsAreOftenNotAllocatedCorrectly5CU7122397ECA贝恩资本财务分析研究报告第5页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda6CU7122397ECA贝恩资本财务分析研究报告第6页
MiddleAmericaManufacturing,aBainclient,believedthatallthreeofitsproductlineswereprofitable.Returnonsales:10.0%2.4%1.6%Sales:$250MM$100MM$75MMMiddleAmericaManufacturing-EstimatedProfitability7CU7122397ECA贝恩资本财务分析研究报告第7页
Afterathoroughevaluation,theBainteamfoundthat$8.0MMincostshadbeenallocatedincorrectlyamongthethreeproducts.MiddleAmericaManufacturing-CostAllocation8CU7122397ECA贝恩资本财务分析研究报告第8页
TheBainteamalsodeterminedthatanadditional$18.8MMincostsshouldbeallocatedtothethreeproducts.MiddleAmericaManufacturing-AdditionalCosts9CU7122397ECA贝恩资本财务分析研究报告第9页
Bain’sanalysisindicatedthatbothbicyclesandwalkingmowerswereunprofitable.MiddleAmericathenbegantoinvestigatewhethertoexitorfixthesetwobusinesses.Returnonsales:7.2%(3.0%)(6.9%)Sales:$250MM$100MM$75MMMiddleAmericaManufacturing-ActualProfitability10CU7122397ECA贝恩资本财务分析研究报告第10页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda11CU7122397ECA贝恩资本财务分析研究报告第11页
Definitions:CoststhatdonotvarydirectlywithchangesinoutputCoststhatvarydirectlywithchangesinoutputCostsincurreddirectlyintheproductionordeliveryofafirm’sproductorservice.Thesecostscaneasilybeidentifiedwith,orassignedto,aparticularproductCostsgenerallyincurredbythefirmoutsideoftheproductionprocess.Thesecostscannoteasilybeidentifiedwith,orassignedto,aparticularproductAllcostscanbebrokendownalongtwodimensions.FixedVariableDirectIndirectvs.vs.Examples:EquipmentdepreciationRentAdvertisingRawmaterialsProductionlaborDeliverycostsDirectlaborDedicatedequipmentRawmaterialsSG&AOfficesuppliesPlantmanagerRuleofthumb:Ifaparticularcostchangeswhenproductionincreasesordecreases,thecostisvariable.Ifaparticularcost“goesaway”whenaproductisdroppedfromtheproductline,thecostisdirect.TypesofCosts12CU7122397ECA贝恩资本财务分析研究报告第12页
Allcostsarevariableoveraverylongtimehorizon(i.e.,forverylargeincreasesinvolume)Coststorunandmaintainacomputersystemthattracksproductordersareclearlyfixedforasmallchangeinvolume,suchasthatassociatedwithaslightlybusymonth.However,theyarevariableforalargechangeinvolume,suchasthatassociatedwithanewplant.Mostcostsaresemi-variable(i.e.,theytendtobeaddedinlumpsasvolumeincreases)Supervisorylabortendstobeconsideredfixedbecauseitisunlikelythatadditionalsupervisorswouldhavetobeaddedtohandleasmallincrease,say10%,involume.Buttheworkforcecanonlyincreasesomuchbeforeanadditionalsupervisorisneeded.Intheory,productionlaborisvariable.However,inmanyclientsituations,restraintsplacedbyunionsanddifficultyinhiringandfiringpeopleinresponsetoshort-termvolumefluctuationsmakeit,inpractice,semi-variable.Definingtheappropriatetimehorizonfortheanalysisisimportant.AmeaningfulanalysiswillisolatethefixedcostandvariablecomponentsofaparticularcostFixedvs.Variable13CU7122397ECA贝恩资本财务分析研究报告第13页
Thefollowingisanillustrationofcostbehaviorforfixed,semi-variable,andvariablecosts:Cost(Dollars)Volume(Units)VariablecostsSemi-variablecostsFixedcostsFixedvs.Variable-Illustration14CU7122397ECA贝恩资本财务分析研究报告第14页
Itisusefultoknowthefollowingtermswhendoingcostanalysis:Simplifiedincomestatement:-VariableCost
GrossMargin-FixedCost
OperatingMarginRevenue=PriceperUnitxVolumeGrossmarginisalsocalled“GrossProfit,”or“ContributionMargin”OperatingMarginisalsocalled“OperatingProfit”
RevenueIncomeStatementTerms15CU7122397ECA贝恩资本财务分析研究报告第15页
Breakevenvolumeisthevolumeatwhichthecompanycoversitsfixedcosts.Atbreakevenvolume,theoperatingprofitiszero.VolumeContributionmargin(i.e.,revenuelessvariablecosts)FixedcostsBreakevenvolume$Operating
LossFixedcostsUnitcontributionPriceperunit-VariablecostperunitBreakevenvolume=Fixedcosts=Operating
ProfitContributionMarginBreakevenVolume16CU7122397ECA贝恩资本财务分析研究报告第16页
OperatingProfit=Revenue-Costs = Revenue-VariableCosts-Fixedcosts = (PriceperunitxVolume)-(VariablecostperunitxVolume)-Fixedcosts = Volumex(Priceperunit-Variablecostperunit)-Fixedcosts = VolumexUnitcontribution-FixedcostsThebreakevenvolumeisthevolumeforwhichoperatingprofit=0 0 = BreakevenvolumexUnitcontribution-FixedcostsFixedcostsUnitcontributionPriceperunit-VariablecostperunitBreakevenvolume=Fixedcosts=BackupforBreakevenFormula17CU7122397ECA贝恩资本财务分析研究报告第17页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda18CU7122397ECA贝恩资本财务分析研究报告第18页
AllproductsaremadeusingthesameequipmentandmachineryPlantsupervisorsoverseeproductionofallthreeproductsEquipmentcapacityexiststoincreaseproductionby50%SalespeoplesellallthreeproductsSalespeoplearepaidabasesalary,plusacommissionwhichisapercentageofthesellingpriceMostadvertisingisproductspecificThecompanyusesatruckingcompanytodeliverproductstocustomers(costsarebasedonthelengthoftripandweight)MapleLeafCompanywantstoallocatecoststothethreeproductsitmakesandsells.CostAllocationExercise-Background19CU7122397ECA贝恩资本财务分析研究报告第19页
Howwouldyoucharacterizethefollowingcostsoveratimehorizoninwhichthecompanyplanstoincreasesalesvolumeby10%?FixedVariableDirectIndirectCEO’ssalaryRawmaterialsSupervisorylaborProductionfloorlaborRentEquipmentdepreciationOfficesuppliesFreighttocustomerElectricitytorunmachinesInterestexpensetofinanceinventoryAdvertisingGoodwillamortizationSalescommissionsSalespeoples’salariesSalestravelandexpensesCosts:CostAllocationExercise-Question20CU7122397ECA贝恩资本财务分析研究报告第20页CostAllocationExercise-Answer
Mostcostsarefixedindirectorvariabledirect.FixedVariableDirectIndirectAdvertisingRawmaterialsProductionfloorlaborFreighttocustomerInterestexpensetofinanceinventorySalescommissionsEquipmentdepreciationCEO’ssalarySupervisorylaborRentOfficesuppliesGoodwillamortizationSalespeople'ssalariesSalestravelandexpensesElectricitytorunmachines21CU7122397ECA贝恩资本财务分析研究报告第21页
CostComponentsFixedvs.VariableDirectvs.IndirectAdvertisingFixed,becauseadvertisingisusuallynottieddirectlytovolumeDirect,because,inthiscase,mostofitisproductspecificEquipmentdepreciationFixed,becauseexcesscapacityexistsfora10%increaseinvolumeIndirect,becauseallproductsaremadeonthesamemachinesCEO’ssalaryFixed,assuminghis/hersalarydoesnotchangewith10%salesincreaseIndirect,becauseCEOoverseesthewholecompanySupervisorylaborFixed,becauseitisunlikelythatadditionalsupervisorswillbeneededtohandlea10%increaseinvolumeIndirect,becausesupervisorsoverseeproductionofallthreeproductsIndirect,becauseallthreeproductsareproducedatthesamesiteRentFixed,assumingcurrentfacilityhasexcesscapacityCostAllocationExercise-DetailedAnswer(1of3)22CU7122397ECA贝恩资本财务分析研究报告第22页
CostComponentsFixedvs.VariableDirectvs.IndirectOfficesuppliesFixed,becauseitisunlikelythatadditionalofficesupplieswillbeneededtohandle10%increaseinvolumeIndirect,becausetheofficesuppliesareusedtosupportallthreeproductsGoodwillamortizationFixed,becausegoodwillisnotdirectlyrelatedtovolumeIndirect,assumingthegoodwillisincurredtosupportthewholecompanySalespeople'ssalariesFixed,assumingthatcurrentsalesforcecanhandle10%additionalvolumeIndirect,becauseeachsalesmansellsallthreeproductsSalestravelandexpensesFixed,assumingthat10%volumeincreasewillnotrequiresignificantincreaseinsalesactivitiesIndirect,becausesales-forcehandlesallthreeproductsRawmaterialVariable,becausea10%increaseinvolumewouldrequire10%morerawmaterialsDirect,becauserawmaterialsaredirectlytraceabletoindividualproductsCostAllocationExercise-DetailedAnswer(2of3)23CU7122397ECA贝恩资本财务分析研究报告第23页
CostComponentsFixedvs.VariableDirectvs.IndirectDirect,becauseeventhoughtheproductsaremadeonthesamemachine,thehoursspentworkingoneachoftheproductsaredirectlytraceableProductionfloorlaborVariable,becausemoreproductionlaborwillbeneededtohandletheincreaseinvolumeFreighttocustomersVariable,becausethefreightcostclearlyincreaseswiththevolumeincreaseDirect,becauseweightanddistancecanbedirectlytracedtoindividualproductsInterestexpensetofinanceinventoryVariable,becausemoreinventorymeansmoreinventoryfinancingandhencemoreinterestexpenseDirect,becauseinventoryisproductspecificSalescommissionsVariable,becausesalescommissionsarepaidbasedonapercentageofsalesDirect,becausecommissionsarebasedonindividualproductsalesElectricitytorunmachinesVariable,becauseitclearlyvarieswithvolumeIndirect,becauseallproductsaremadeonthesamemachinesCostAllocationExercise-DetailedAnswer(3of3)24CU7122397ECA贝恩资本财务分析研究报告第24页
LaborInmanyclientsituations,restraintsplacedbyunionsanddifficultyinhiringandfiringpeopleinresponsetoshorttermvolumefluctuationsmakeaportionoflaborcostsbehaveasfixedcostsElectricitytorunmachinesIntheorythisisdirect,butinpracticeitisconsideredindirectbecauseitisdifficulttotraceelectricitycosttoproductsAlso,the80/20ruleapplieshere.Electricityisusuallyasmallcostitem,and,forsimplicity,couldbeallocatedusingmachinehoursspentonproductionAdvertisingUsually,advertisingisnottiedtovolume.Forexample,advertisingtosupportacorporatebrandisnottiedtothevolumeoftheproductsunderthatbrand.Ifadvertisingisnottiedtovolume,itisfixedandindirect.Therearefewcaveats:CostAllocationExercise-Caveats25CU7122397ECA贝恩资本财务分析研究报告第25页
Adeanofabusinessschoolisconsideringstartinganexecutiveprogram.Sheestimatestherevenuesandcostsasfollows:Question:Howmanystudentsdoestheprogramneedtobreakeven?Costs:Revenue:Advertising
Classroomrental(Eachclassroomcanaccommodate15students)
Programadministration
Programdirector’ssalary
Facultysalaries(Theprogramwillbestaffedwith1facultymemberforevery5students)
Guestlecturer
Roomandboardperstudent
TextandsuppliesperstudentTuitionperstudent$3,000$13,500$500$30,000perclassroom$15,000$20,000$20,000perfacultymember$12,000$3,200BreakevenExercise-Background26CU7122397ECA贝恩资本财务分析研究报告第26页
Step1:Categorizecosts
Advertising Classroomrental Programadministration Programdirector’ssalary Facultysalaries Guestlectures Roomandboardperstudent Textandsuppliesperstudent FixedVariableStep2:CalculatefixedcostsFixedcosts:
$3,000 Advertising $15,000 Programadministration $20,000 Programdirector’ssalary
$12,000 Guestlectures $50,000Semi-VariableFirst,youmustcategorizecostsandcalculatefixedcosts.BreakevenExercise-Answer(1of3)27CU7122397ECA贝恩资本财务分析研究报告第27页
Step4:Calculateunitcontribution Unitcontribution =Priceperunit-Variablecostperunit =$13,500 tuition -3,200 roomandboard -500 textandsupplies $9,800Step3:Calculatesemi-variablecosts
Classroom
Faculty 10students $30,000 $40,000 15students $30,000 $60,000 20students $60,000 $80,000Thenyoumustcalculatesemi-variablecostsandtheunitcontribution.BreakevenExercise-Answer(2of3)28CU7122397ECA贝恩资本财务分析研究报告第28页*ThemosteffectivewaytocalculatethebreakevenvolumeistowriteasimpleformulainExcelStep5:Calculatebreakevenvolume Breakevenvolume =
For10students:
=12.2studentswith10studentstheprogramdoesnot Ifyoukeepincreasingthenumberofstudentsbyoneandredoingthecalculation*,youwillfindthatthebusinessschoolneedstohave15studentstobreakevenontheexecutiveprogramFixedcostsUnitcontribution$140,000$9,800Nowyouarereadycalculatethebreakevenvolume.For15students:$120,000$9,800=14.3studentsbreakevenBreakevenExercise-Answer(3of3)29CU7122397ECA贝恩资本财务分析研究报告第29页
ImportanceofcostallocationClientexampleDefinitionsdirectvs.indirect,fixedvs.variablebreakevenvolumeExercisescostallocationbreakevenvolumeKeytakeawaysAgenda30CU7122397ECA贝恩资本财务分析研究报告第30页
AcompanymustknowthetotalcostassociatedwiththeproductionanddeliveryofitsgoodandservicesinordertomaketherightstrategicandtacticaldecisionsMostcompanieslackaccuratecostdatabyproduct
Allcostscanbebrokendownalongtwodimensions:fixedversusvariableanddirectversusindirectDefiningtheappropriatetimehorizonforcostsisimportantbecausefixedcostsare“fixed”onlyforacertaintimeframe
Breakeven
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