使用说明书(中文版)中英对照

可编辑可修改生物颗粒燃料熔炼炉使用维护、保养说明书敬告！OperationandMaintenanceInstructionofBio-massPelletFuelSmeltingFurnaceAttention!请用户使用前详细阅读产品使用维护、保养说明书，并请在使用过程中严格遵循产品使用维护、保养说明书，若由用户使用不当引起的损坏制造商将不承担责任，碳化硅石墨坩埚属易耗件，不在质保范围。Pleasereadtheproductoperationandmaintenanceinstructioncarefullybeforeuse,andstrictlyfollowtheproductoperationandmaintenanceinstructionduringtheoperation.Incaseofanydamagecausedbyimproperuse,themanufacturerwillnotbeliable;thesiliconcarbidegraphitecrucibleissubjecttovulnerablepartandexcludedinthewarrantyscope.泰州杰利瑞节能科技发展有限公司TaizhouJieLiruiEnergyTechnologyDevelopmentCo.,Ltd精选模板

可编辑可修改目录Catalog1概述Introduction生物颗粒燃料熔炼炉（以下简称“熔炼炉”）采用半气化复合燃烧技术，具有低碳环保、高效节能、操作维护简单的特点，是替代燃油1概述2组成3主要技术参数4主要用途及适用范围5配电要求6安装7启动前检查8烘炉9使用与维护Introduction炉、燃气炉、焦碳炉、电炉的最佳产品，可以降低30%～60%的能耗Components成本。MaintechnicalparametersBasedonthesemi-gasificationcompositecombustiontechnology,bio-masspelletfuelsmeltingfurnace(hereinafterreferredtoasthe“smeltingfurnace")isandcharacterizedbythelow-carbonenvironmentalprotection,highefficiency,energyconservation,simpleoperationandmaintenance.Itisthebestproducttoreplacetheoil-firedfurnace,gas-firedfurnace,cokefurnaceandelectricfurnace;andthecostofenergyconsumptioncanbereducedby30%~60%.MainapplicationsandapplicablescopesPowerdistributionrequirementsInstallationCheckbeforestart-upDry-offoperationforfurnaceOperationandmaintenance10碳化硅石墨坩埚使用注意事项2组成ComponentsPrecautionsforusingsiliconcarbidegraphitecrucible熔炼炉主要由炉壳、炉膛、坩埚、燃烧室、风机、电控箱、送料11常见故障与排除12运输及开箱检查13技术支持Commonfaultsandtroubleshooting器、装料器、炉盖、埚盖、保温层、烟囱、除尘器、扒灰口等组成。Transportationandout-of-boxinspectionThesmeltingfurnaceismainlycomposedofthefurnaceshell,hearth,crucible,combustionchamber,fan,electriccabinet,feeder,charger,Technicalsupport精选模板

可编辑可修改furnacecover,cruciblecover,thermalinsulationlayer,chimney,dustremoverandash-scoopingmouth,etc.matchedwiththedie-castingmachine,andalsocanbeusedforliquidaluminumheatpreservation,degasificationandrefinement.5配电要求Powerdistributionrequirements电制Powersupplyspecification：AC380V50Hz功率Power：不小于1.9kWnolessthan1.9kWsmokeoutletchargersmokeoutletelectriccabinet杰利瑞cruciblecovercrucible6安装Installationfurnacecoverfeeder熔炼炉安装地基需平整，并有足够的承载强度。将熔炼炉吊装至hearth地基上，调整水平后接通电源，并接好接地线。thermalinsulationlayerfurnaceshellTheinstallationfoundationofsmeltingfurnaceshallbeleveledandhaveenoughbearingstrength.Hoistthesmeltingfurnacetothefoundation,levelitoff,andthenturnonthepowersupplyandsetitproperlyearthed.7启动前检查Checkbeforestart-upfanash-scoopingmouthash-scoopingmouthcombustionchamber3主要技术参数Maintechnicalparameters7.1电源线连接是否正确，接触点是否规范和牢实，接地线是否正确型号容量熔化率功率重量PartNo.CapacityMeltingrate120kg/hRating1.9kWWeight2700kg连接。Whetherthepowercordisconnectedcorrectly;whetherthecontactpointsarestandardizedandfirmornot;whetherthegroundingwireisconnectedproperly.JLR-SWRL-500500kg4主要用途及适用范围Mainusagesandapplicablescope熔炼炉主要供熔化或熔炼铝、锌、铅、锡等低熔点有色金属及合金，一般与压铸机配套，也可用于铝液保温、除气、精炼。Thesmeltingfurnaceismainlyusedtofuseormeltthelow-melting-pointnon-ferrousmetals(suchasaluminum,zinc,lead,tin)andalloys,generally精选模板可编辑可修改7.2测温热电偶是否正确连接。2000C～3000C3000C～4000C2小时2hours1小时1hourWhetherthetemperaturethermocoupleisconnectedcorrectly.7.3熔炼炉的扒灰口门、加料口盖及炉盖是否关好锁紧。4000C升到7000C后保温一个小时Whetherthedoorforash-scoopingmouth,thecharginginletcoverandfurnacecoverareclosedandtightenedup.Carryouttheheatpreservationfor1hourwhenrising7000Cfrom4000C9使用与维护Operationandmaintenance9.1打开电8烘炉Dry-offoperationforfurnace8.1新炉或长期停用的炉子以及新更换坩埚后的炉子在投入使用前必控箱盖，合上空气开关；关好电控箱盖，将“电源开关”置须进行烘炉，否则将会引起石墨坩埚的开裂，影响使用寿命。于“0N”位置，控制回路温度控制器显示当前坩埚温度，设定所需要的8.1Thenewfurnaceorthelong-termunusedfurnaceandthefurnacewithnewcrucibleshallbetreatedwithdryingoperationbeforeuse;otherwise,itwillcausethecrackingofgraphitecrucibleandaffecttheservicelife.温度。9.1Opentheelectriccabinetcover,andclosetheairswitch;closetheelectriccabinetcover,andadjustthe“powerswitch”to“ON”;thenthecontrollooptemperaturecontrollerdisplaysthecurrentcrucibletemperature,andsettherequiredtemperature.8.2烘炉温度从低至高，用户在烘炉过程中派专人值守，做好烘炉记录，防止意外事故发生。Thedry-offtemperaturerangesfromlowtemperaturetohightemperature;duringthedryingoperation,theusershallassignthespecialpersonneltotakechargeandkeepthedry-offoperationrecordsproperty,soastopreventtheoccurrenceoftheaccidents.9.2将“运行开关”置于“ON”位置，将送料频率和风机频率先调整为0Hz；先人工点火，再缓慢加大送料频率，待颗粒燃烧着火后再慢慢加大送料及风机频率，调整火焰达到最佳工作状态。9.2Turnthe“runswitch”to"ON",adjustthefeedingfrequencyandfanfrequencyto8.3烘炉温度及时间如下：Dry-offtemperatureandtimerequirementsarelistedasfollows:00C～2000C3小时3hours精选模板

可编辑可修改0Hz;conductthemanualignitionfirstly,andthenslowlyincreasethefeedingfrequency;afterthepelletscombustandcatchfire,increasethefeedingandfanfrequencyslowly,andadjusttheflametothebestworkingcondition.blowhole;iftheashdepositsfailtobecleared,theincurredoxideswillblockthefireholeanddifficulttoremove.9.5该炉所用生物颗粒里面不能有金属物及石块等杂物，以免卡住送料轮。9.3随着燃烧器工作，温度上升，坩埚当前温度超过设定温度时，送料与风机的频率会自动减慢至保温状态，温度低于设定值时送料与风机自动加速至设定频率工作。9.5Thebio-masspelletsusedinthefurnacecan’tcontainthedebris,suchasmetalsandstones,soastoavoidgettingthefeedingliquidimpellerstuck.9.6正常工作时燃烧室与熔炼炉的观察门、扒灰门、加料盖保持锁紧9.3Alongwiththeburnerworks,thetemperaturerises;whenthecurrentcrucibletemperatureishigherthanthesettingtemperature,thefeedingfrequencyandfanfrequencywillautomaticallyslowtotheheatpreservationcondition;whenthetemperatureislowerthanthesettingvalue,thefeedingfrequencyandfanfrequencywillautomaticallyacceleratetothesettingfrequency.状态。9.6Duringthenormaloperation,thecombustionchamber,observationgate,ash-scoopingholeandfeedingcoverofthesmeltingfurnaceshallbetightened.9.7温度控制器最高设定温度一般为8500C左右，超温使用炉衬及坩埚容易损坏。9.4熔炼炉投入使用后，燃烧室与熔炉火口必须每天扒灰保养一次，9.7Generally,themaximumsettingtemperatureofthetemperaturecontrolledis8500Corso;incaseofoverheating,thefurnacelinerandcruciblewillbeeasilydamaged.保持燃烧火口、燃烧室内炉排下灰口及炉膛火口内不能有过多的积灰，如果几天不清灰会结成氧化物堵塞火枪口，很难清除。9.4Afterthesmeltingfurnaceisputintouse,thecombustionchamberandstokeholemustscoopuptheashesonceadayformaintenance,soastoavoidexcessiveashdepositsinthecombustionblowhole,theash-dischargingholeofgrateinthecombustionchamberandthefurnace精选模板

可编辑可修改9.8每天清理坩埚内壁的残渣，保持炉盖、坩埚的清洁，以防氧化物essentialtoheatthecrucibletothemeltingpointtemperaturefirstly;ifthetemperatureislowerthantheabovementionedtemperature,thefeedingmaterialswillbringabouttheruptureofcrucible.积累而无法清理，影响熔化速度，损坏坩埚。9.8Cleanuptheresiduesontheinnerwallofthecrucibleeveryday;keepthefurnacecoverandcrucibleclean,soastoavoidtheinabilitytobeclearedduetotheaccumulatedoxides,affectthemeltingrateanddestroythecrucibleaccordingly.9.12停炉若不超过24小时，建议不停炉，可将料液温度设定在金属熔点温度以上保温，再次使用前2小时左右将料液温度重新设定到使用温度即可。9.9料液不可加得过满，料液高度低于坩埚边沿30～50mm，以防料液9.12Ifthefurnaceshutdowntimeislessthan24hours,thenitisrecommendednottoshutdownthefurnace;itisfeasibletosetthefeedingliquidtemperatetothemetalmetingpointtemperatureforheatpreservation;in2hoursbeforethenextoperation,resetthefeedingliquidtemperaturetotheoperatingtemperature.溢出到火枪口造成堵塞，损坏炉膛及坩埚。9.8Thefeedingliquidcan’tbeoverfilled;theheightofthefeedingliquidshallbe30~50mmlowerthantheedgeofthecrucible,soastoavoidthejammingduetotheoverflowedfeedingliquidatthefirehole,anddestroyingthehearthandcrucible.9.13每班次需不定时的检查测温系及统热电偶是否正常，如温度显示9.10在加料前请将料锭或料头先预热，不能一次性投放过多，在生产闪烁不定，需检查热电偶接线是否烧损或松动。9.13Ineachshift,itisessentialtoirregularlycheckwhetherthetemperature过程中均匀加料。9.10Pleasepreheatthematerialingotsoringotheadsbeforecharging;excessivefeedingisnotallowedinalumpsum;theuniformfeedingshallbedoneintheproductionprocess.9.11将熔化的料液转入坩埚前，必须先将坩埚加热至金属熔点温度附近后再加入，如低于上述温度时加入料液，会引起坩埚破裂。9.11Beforethemeltfeedingliquidisdeliveredintothecrucible,itis精选模板

可编辑可修改measurementsystemandthethermocouplesarenormal;ifthetemperaturedisplayflickers,itisessentialtocheckwhetherthethermocouplewiringisburntorloose.Precautionsforusingsiliconcarbidegraphitecrucible10.1坩埚是脆性物品，注意轻搬轻放，不要与机械性外力撞击，更不可从高处跌落。9.14每班次需不定时的查看电控箱及电压、电流状况，检查接线部位10.1Crucibleisfragile,andshallbehandledwithcare;neithercollideitwiththemechanicalforce,normakeitfallfromtheheight.是否有松动，要定期清理控制箱及电动机上的灰尘防止散热不良导致温度过高烧坏机器，以保证能正常生产。10.2坩埚放置区绝对要避免潮湿及防淋水，不可直接放于地面上，需9.14Ineachshift,itisessentialtoirregularlychecktheelectriccabinet,thevoltageandcurrentsituation,checkwhetherthewiringpartsarelooseornot;itisessentialtoremovethedustonthecontrolcabinetandmotorregularlyandpreventburningoutthemachineduetothehightemperaturefromthebadheatdissipation,soastoensurethenormalproduction.放置在栈板上并密封。10.2Thecrucibleshallabsolutelykeepdryandavoidmoisture,shallnotbeputonthegrounddirectly;thecrucibleshallbeplacedonthepalletandsealedoff.10.3搬运时不可在地面上横向滚动，需用运输工具来搬运，并在运输9.15若拟停炉不用侧须将坩埚内料液全部清理干净；将“运行开关”和工具上垫上纸皮或碎布来防震。“电源开关”全部置于“OFF”位置，断开电控箱内空气开关；打开所有10.3Whencarryingthecrucible,thehorizontalrollingonthegroundisnotallowed;itis清灰口清理积灰，锁紧好清灰口盖，盖好埚盖，断开电源。9.15Ifthefurnaceisplannedtobeshutdown,thenallthefeedingliquidinthecrucibleshallbecleanedup;adjustthe“runswitch”and“powerswitch”to“OFF”,disconnecttheairswitchintheelectricalcabinet;openallash-dischargingholesfordedusting,tightenuptheash-dischargingholecover,closetheash-dischargingcoveranddisconnectthepowersupply.10碳化硅石墨坩埚使用注意事项精选模板

可编辑可修改essentialtocarrythecruciblebyvehicles,andplacethepapersorragcuttingsonthevehicleforavoidshocking.warm,soastopreventthecruciblefrommoisture.10.7每日工作完成后请在埚体通红时及时清理埚内壁附着的残渣，以10.4投料时料定要沿坩埚壁垂直缓慢加入，防止料锭用力过大撞击或免残渣过多影响传热效率及降低熔解率，甚至由于热膨胀而造成坩埚的损坏。挤压坩埚。10.4Whenfeedingthematerials,itisessentialtoaddthefeedingingotslowlyandverticallyalongthecruciblewall,soastopreventthefeedingingotfromhittingorsqueezingthecrucibleduetooverexertion.10.7Afterthecompletionofdailywork,pleasecleanuptheattachedresiduesontheinnerwallofthecruciblewhenthecruciblebodyisred,soasnottoaffecttheheattransferefficiencyanddecreasethemeltingrateduetotheexcessiveresidues,eventhedamageofthecruciblecausedbythethermalexpansion.10.5酸化物（除渣剂）使用需适量，以免侵蚀坩埚，过量使用会损坏坩埚。10.5Acidifiedmatters(thedeslaggingagent)shallbeusedmoderately,soastoavoidtheerosionofthecrucible;theexcessiveusecandamagethecrucible.10.8停用后需使用前将坩埚预热4～5小时除湿，对坩埚使用寿命有帮助。10.8Aftershutdown,thecrucibleshallbepreheatedin4-5hoursfordehumidificationbeforenextuse;suchoperationishelpfultotheserviceofthecrucible.10.6停电或停炉坩埚内剩余料液要及时取出，坩埚内尽量不要留有残液，以免下次开炉时热膨胀造成坩埚损坏，停炉后要盖好炉盖保持余温，防止坩埚受潮。10.9更换坩埚时，需在埚台上垫上耐火棉料材，避免坩埚与埚台粘连。10.6Whenpoweringofforshuttingdownthefurnace,theremainingfeedingliquidinthecrucibleshallberemovedtimely;avoidtheresidueoffeedingliquidinthecrucibleasmuchaspossible,soastoavoidthedamageofcrucibleduetothethermalexpansioninthenextblow-in.Aftertheshutdownofthefurnace,itisessentialtocoverthefurnacelidandkeepthe精选模板

可编辑可修改10.9Whenreplacingthecrucible,itisessentialtopadthefireproofcottonmaterialsonthecruciblebench,soastoavoidtheadhesionbetweenthecrucibleandbench.thehopperanddismantlethehopper,andthentakeoutthemetalblocksorsmallstonesstuckinthefeedingimpeller.10.10为了提高坩埚使用寿命，请客户务必做到：坩埚每使用30天转减速机电机损坏或输料轮轴承损坏动一次，以便调整火枪口与坩埚的接触面。10.10Forincreasingtheservicelifeofcrucible,pleasemakesurethatthecrucibleisrotatedonceevery30daysinuse,soastoadjustthecontactsurfacebetweenthefiregunholeandthecrucible.Themotorofthespeedreducerisdamagedorthebearingofthefeedingimpellerisdamaged;更换电机或轴承即可。Replacethemotororbearing.11常见故障与排除Commonfaultsandtroubleshooting故障现象故障原因排除方法FaultsCausesoffaultsTroubleshooting按住电控箱盖上投料反转按钮片刻，加料斗加料口盖运行时加料口盖与放料口盖必须盖好料斗回火待顺畅后松开即可。没有盖好锁紧，防回止火。输料轮卡生物颗粒内有金Pressthefeedingreservebuttononthe死属块或石子electriccabinetforamoment,andlooseThefeedingTherearemetalafterthefeedingwheelsbecomesmooth.blocksorsmall若上述方法仍不能解决，则将料斗的impellersstonesinthe料放完后把料斗拆下，再将卡在送料getstruck,bio-masspellets.叶轮的金属块或石块取出。Iftheabove-mentionedmethodisnoteffective,unloadthefeedingmaterialsin精选模板可编辑可修改Thechargingholecoverofthehopperisnotcoveredproperly.烟囱冒黑烟调节送料或风机的工作频率，以烟囱加料过快或送风无黑烟为准。（设备出厂前参数已设定Duringoperation,thechargingholecoverandthefeedingholecovermustbetightened,soastoavoidtempering.不足Theblacksmoke好）ThetoofastfeedingmaterialsorinsufficientairthesupplyTheAdjustthefeedingfrequencyorthefanworkingfrequencyuntilnoblacksmokeburstsout.(Theparametershavebeensetwellbeforedeliveryfromthefactory.hoppertempers,检查风机电源是否有电、或电机是否burstsoutof风机无送风损坏。NoairsupplyCheckthepowersupplyofthefanischimneyfromthefan.poweredon,orwhetherthemotorisdamagedornot.熔炉及烟囱集尘及时清除熔炉内烟尘杂物。烟囱出火器灰太多ThefireThecomesoutfurnacefromthechimneychimney.collectordusty.Clearthedebrisinthesmeltingfurnacesmeltingtimely.生物颗粒燃烧枪口会结焦及积灰，如不及时清理会结成氧化物，无法清除，所以要求每天清除火枪及熔炉火口的结焦物及积灰。and打开烟囱顶盖后用铁杆伸入里面清除dust积渣，再清除熔炉烟囱除尘器集尘箱are里面的灰尘。火枪口及熔炉火口结焦物或